INDUS ECOWATER
PRIVATE LIMITED
www. modernstp.com
for sewage recyclefor sewage recycle
 Membrane Bio Reactor (MBR) is a
combination of biological activated sludge
treatment processes and physical
filtration using Ultra-Filtration Membranes
 Ultra-Filtration membranes are similar to
Reverse Osomosis Membranes with bigger
pores
 MBR produces high quality water with low
BOD and Suspended Solids suitable for re-
use
 Treated water from MBR is crystal clear
Submerged
Side stream
 Cost of Submerged Membranes is more than
double that of side stream membranes
 Due to lower flux, more submerged
membranes are required than side stream
membranes for the same volume
 Bigger aeration tanks are required for
submerged MBR
 Bigger air blowers are required for
submerged MBR
 Complex automation is required for
submerged MBR
 In submerged MBR, membranes are
directly immersed into bioreactor with
highly concentrated mixed liquor
suspended solids.
 MLSS contains high levels of dispersed,
small particles comprising of inert and
colloidal material.
 High membrane fouling environment,
which results in low membrane flux rates,
results in large membrane surface area.
MBR
HIGH MEMBRANE FOULING
ENVIRONMENT
HIGH ENERGY
CONSUMPTIONINTENSIVE
PRESCREENING
& DISPOSAL
LARGE
EQUALIZATION
BASIN
HIGH
MEMBRANE
AREA
SUBSTANTIAL
OPERATOR
TRAINING
 MBR HAS LOW FLUX – i.e, More Membrane surface
area is required for submerged MBR as compared to
Side stream MBR
 MBR REQUIRES 1 mm FINE SCREENING-
Fine screening removes substantial amount of
untreated waste that must be disposed off by other
means. Fine screening requires additional equipment
like cutters etc that consume power.
 MBR REQUIRES HIGH MEMBRANE AIR SCOUR
RATES – higher air requirement results in higher
power consumption
SIDE STREAM MBRSIDE STREAM MBR
ADVANTAGESADVANTAGES
 Biological process (MBBR) and Membrane Filtration are
two separate process units – Enabling maximum total system
performance.
 Each process unit MBBR & UF are optimized and controlled
independently
 97% less Suspended Solids in UF membrane feed reduces
fouling drastically
 THIS DIRECTLY INCREASES THE MEMBRANE FLUX
 Even existing biological plants can be upgraded with
external UF plant
 Simple Micro-controller automation is sufficient for UF
SIDE STREAM MBR ……SIDE STREAM MBR ……
 CAN TOLERATE MODERATE PEAK FLOW RATES.
 WILL REQUIRE SMALLER EQUALIZATION TANK.
 NO FINE SCREENING REQUIREMENT.
 NO SLUDGE RECIRCULTION- ENERGY SAVING.
 NO AIR SCOURING REQUIRED- ENERGY SAVING.
 SINCE MLSS IS LOW IN MBBR, OXYGEN TRANSFER
EFFICIENCY IS HIGH REDUCING AIR REQUIRED
 FLUX RATES CAN BE MUCH HIGHER, SAVES COST
OF MEMBRANES.
 SINCE MLSS IS VERY LOW, MEMBRANE FOULING
MINIMUM.
ENERGY CONSUMPTION COMPARISIONENERGY CONSUMPTION COMPARISION
Submerged MBR Vs Side Stream MBRSubmerged MBR Vs Side Stream MBR
Submerged MBR Side stream MBR
MEMBRANE AIR
BLOWER
38% NOT REQUIRED
RECIRCULTION
PUMPS
18% NOT REQUIRED
PROCESS AIR
BLOWERS
35% 17%
MISCLLANEOUS 9% 9%
TOTAL 100% 26%
Submerged
MBR
Side stream MBR
MLSS MEMBRANE FOULING HIGH LOW
MEMBRANE FLUX LOW MODERATE
MEMBRANE REQUIREMENT HIGH MODERATE
MEMBRANE COST HIGH MODERATE
RECIRCULATION ENERGY HIGH NIL
AIR SCOUR ENERGY HIGH NIL
OXYGEN TRANSFER EFF. LOW HIGH
SCREENING REQUIREMENTS HIGH LOW
PEAK F:OW TOLERANCE LOW MODERATE
FOOT PRINT MODERATE MODERATE
INDUS ECOWATER
fromfrom
MBBR Biological
system + External
Ultra-Filtration
 50% Capital cost savings over submerged MBR
 Smaller tanks – reduced foot print & lesser
cost
 Pre-fabricated plants up to 100 KLD
 Existing Biological STP can be retro-fitted
 Complete automation with micro-controller
for STP & UF
 Remote monitoring and control with GSM
network
 Operate & control STP & UF over internet
 Full time operator NOT required
Guarantees trouble
free operation
&
Peace of mind to
users
Plot No. 201/7 Phase-II IDA Cherlapally HYDERABAD-
51
INDUS ECOWATER
PRIVATE LIMITED
Customer care: 080-6134-4798
www.modernstp.com
e-mail: sales@modernstp.com

Indus Membrane Bio Reactor Presentation

  • 1.
    INDUS ECOWATER PRIVATE LIMITED www.modernstp.com for sewage recyclefor sewage recycle
  • 2.
     Membrane BioReactor (MBR) is a combination of biological activated sludge treatment processes and physical filtration using Ultra-Filtration Membranes  Ultra-Filtration membranes are similar to Reverse Osomosis Membranes with bigger pores  MBR produces high quality water with low BOD and Suspended Solids suitable for re- use  Treated water from MBR is crystal clear
  • 6.
  • 10.
     Cost ofSubmerged Membranes is more than double that of side stream membranes  Due to lower flux, more submerged membranes are required than side stream membranes for the same volume  Bigger aeration tanks are required for submerged MBR  Bigger air blowers are required for submerged MBR  Complex automation is required for submerged MBR
  • 11.
     In submergedMBR, membranes are directly immersed into bioreactor with highly concentrated mixed liquor suspended solids.  MLSS contains high levels of dispersed, small particles comprising of inert and colloidal material.  High membrane fouling environment, which results in low membrane flux rates, results in large membrane surface area.
  • 12.
    MBR HIGH MEMBRANE FOULING ENVIRONMENT HIGHENERGY CONSUMPTIONINTENSIVE PRESCREENING & DISPOSAL LARGE EQUALIZATION BASIN HIGH MEMBRANE AREA SUBSTANTIAL OPERATOR TRAINING
  • 13.
     MBR HASLOW FLUX – i.e, More Membrane surface area is required for submerged MBR as compared to Side stream MBR  MBR REQUIRES 1 mm FINE SCREENING- Fine screening removes substantial amount of untreated waste that must be disposed off by other means. Fine screening requires additional equipment like cutters etc that consume power.  MBR REQUIRES HIGH MEMBRANE AIR SCOUR RATES – higher air requirement results in higher power consumption
  • 14.
    SIDE STREAM MBRSIDESTREAM MBR ADVANTAGESADVANTAGES  Biological process (MBBR) and Membrane Filtration are two separate process units – Enabling maximum total system performance.  Each process unit MBBR & UF are optimized and controlled independently  97% less Suspended Solids in UF membrane feed reduces fouling drastically  THIS DIRECTLY INCREASES THE MEMBRANE FLUX  Even existing biological plants can be upgraded with external UF plant  Simple Micro-controller automation is sufficient for UF
  • 15.
    SIDE STREAM MBR……SIDE STREAM MBR ……  CAN TOLERATE MODERATE PEAK FLOW RATES.  WILL REQUIRE SMALLER EQUALIZATION TANK.  NO FINE SCREENING REQUIREMENT.  NO SLUDGE RECIRCULTION- ENERGY SAVING.  NO AIR SCOURING REQUIRED- ENERGY SAVING.  SINCE MLSS IS LOW IN MBBR, OXYGEN TRANSFER EFFICIENCY IS HIGH REDUCING AIR REQUIRED  FLUX RATES CAN BE MUCH HIGHER, SAVES COST OF MEMBRANES.  SINCE MLSS IS VERY LOW, MEMBRANE FOULING MINIMUM.
  • 16.
    ENERGY CONSUMPTION COMPARISIONENERGYCONSUMPTION COMPARISION Submerged MBR Vs Side Stream MBRSubmerged MBR Vs Side Stream MBR Submerged MBR Side stream MBR MEMBRANE AIR BLOWER 38% NOT REQUIRED RECIRCULTION PUMPS 18% NOT REQUIRED PROCESS AIR BLOWERS 35% 17% MISCLLANEOUS 9% 9% TOTAL 100% 26%
  • 17.
    Submerged MBR Side stream MBR MLSSMEMBRANE FOULING HIGH LOW MEMBRANE FLUX LOW MODERATE MEMBRANE REQUIREMENT HIGH MODERATE MEMBRANE COST HIGH MODERATE RECIRCULATION ENERGY HIGH NIL AIR SCOUR ENERGY HIGH NIL OXYGEN TRANSFER EFF. LOW HIGH SCREENING REQUIREMENTS HIGH LOW PEAK F:OW TOLERANCE LOW MODERATE FOOT PRINT MODERATE MODERATE
  • 18.
  • 19.
    MBBR Biological system +External Ultra-Filtration
  • 20.
     50% Capitalcost savings over submerged MBR  Smaller tanks – reduced foot print & lesser cost  Pre-fabricated plants up to 100 KLD  Existing Biological STP can be retro-fitted  Complete automation with micro-controller for STP & UF  Remote monitoring and control with GSM network  Operate & control STP & UF over internet  Full time operator NOT required
  • 21.
  • 22.
    Plot No. 201/7Phase-II IDA Cherlapally HYDERABAD- 51 INDUS ECOWATER PRIVATE LIMITED Customer care: 080-6134-4798 www.modernstp.com e-mail: sales@modernstp.com