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High Speed Data Transmission for
Overhead Cranes – SSAB, Mobile
Alabama Installation
Pete Kirst – Global MDM – Conductix
Jon Snyder – Regional Mgr. - Deshazo
2018 Presentation
Overhead Crane Automation
Crane Runway – Existing Methods of Power & Data Transmission
Festoon System
Conductor Bar
Leaky Co-Ax
or
or
Wi-Fi (Wireless Radio)
+
Combination System
Automated Overhead Crane Systems
Slotted Waveguide Systems
Runway (Long Travel)
Slotted Waveguide
Real time channel for ProfiNET Safe Signals
High Data Rates – up to 100Mb/sec
Video / Audio transmission via Ethernet
Fully Integrated
Solution
Slotted Waveguide
Radiated Emissions Electromagnetic
Simulation
• Signals travel inside the
dedicated profile only!
• No interference with other
wireless or radar system
signals!
• License and registration
free-globally
Installation as simple as a Conductor Rail System
Space requirements are same as a standard 4 pole
power system
Mobile, Alabama
Festoon Cables
Festoon Cables
New Technology – Ethernet Over Power
• PLC Adapted / Optimized for
Mobile Applications
• Converts electrical path into
ethernet cable
• High Speed – 350 Mbps
• Voltages Available:
– 120-480 VAC, 150-300 VDC
cULus, CE
– 200-600 VAC / 200-300 VDC
– 24-48 VDC cULus, CE
New Technology – Ethernet Over Power
Works across multiple mediums
Mobile, Alabama
Sheet Lifter Crane ~ Festoon to ProfiDAT
SSAB – Mobile, Alabama
• The Fully Automated Cranes at SSAB were
starting to see festoon cable wear from
repetitive movements and festoon cables
getting caught on equipment and
transportation vehicles.
• Repair Solutions:
– Replace Festoon in kind
– Replace Festoon with ProfiDAT System
SSAB – Mobile, Alabama
• Existing Cranes
– (1) Fully Automated Sheet Lifting Crane
• 200 ft. Runway
• Festoon Power and Communication
– (2) Fully Automated Sheet Lifting Cranes
• Both Cranes on the Same Runway
• 275 ft. Runway
• Festoon Power and Communication
SSAB – Mobile, Alabama
• Converting Festoon System to
ProfiDAT Conductor
• Remove existing Festoon
• Keep existing Festoon brackets
• Slight Modifications to existing
brackets to be made to
accommodate the new Conductor
Bar brackets.
SSAB – Mobile, Alabama
• SSAB requested a second
Communication Bar for
Future Expansion.
• Conductor Bar Brackets
were fabricated for the (3)
Phase Bar and (2)
Communication Bars.
• Only (1) Communication
Bar was installed
SSAB – Mobile, Alabama
Existing Festoon System
SSAB – Mobile, Alabama
• Single Crane System
– Removed Existing Festoon System
– Modified Festoon Hangers to accommodate New Supports
– New Supports installed to Existing Festoon Hangers
• Spaced every 6 ft.
– 200 ft of 1500 Amp Heavy Bar
– (1) Communication Bar
• (1) Access Point
• (1) Client located on the crane
– Tested Crane Operation and Communication
• Assisted by Conductix Field Technician
– Total Crane Downtime 3 days
SSAB – Mobile, Alabama
• Dual Crane System
– Removed Existing Festoon System
– Modified Festoon Hangers to accommodate New Supports
– New Supports installed to Existing Festoon Hangers
• Spaced every 6 ft.
– 275 ft of 1500 Amp Heavy Bar
– (1) Communication Bar
• (1) Access Point
• (2) Clients Located on each Crane
– Tested Crane Operation and Communication
• Assisted by Conductix Field Technician
– Total Crane Downtime 4 days
SSAB – Mobile, Alabama
New ProfiDAT System Installed
Thank you for your attention!

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High Speed Data Transmission for Overhead Cranes – SSAB, Mobile Alabama Installation

  • 1. High Speed Data Transmission for Overhead Cranes – SSAB, Mobile Alabama Installation Pete Kirst – Global MDM – Conductix Jon Snyder – Regional Mgr. - Deshazo
  • 4. Crane Runway – Existing Methods of Power & Data Transmission Festoon System Conductor Bar Leaky Co-Ax or or Wi-Fi (Wireless Radio) + Combination System
  • 5. Automated Overhead Crane Systems Slotted Waveguide Systems Runway (Long Travel)
  • 6. Slotted Waveguide Real time channel for ProfiNET Safe Signals High Data Rates – up to 100Mb/sec Video / Audio transmission via Ethernet Fully Integrated Solution
  • 7. Slotted Waveguide Radiated Emissions Electromagnetic Simulation • Signals travel inside the dedicated profile only! • No interference with other wireless or radar system signals! • License and registration free-globally Installation as simple as a Conductor Rail System Space requirements are same as a standard 4 pole power system
  • 9. New Technology – Ethernet Over Power • PLC Adapted / Optimized for Mobile Applications • Converts electrical path into ethernet cable • High Speed – 350 Mbps • Voltages Available: – 120-480 VAC, 150-300 VDC cULus, CE – 200-600 VAC / 200-300 VDC – 24-48 VDC cULus, CE
  • 10. New Technology – Ethernet Over Power Works across multiple mediums
  • 11. Mobile, Alabama Sheet Lifter Crane ~ Festoon to ProfiDAT
  • 12. SSAB – Mobile, Alabama • The Fully Automated Cranes at SSAB were starting to see festoon cable wear from repetitive movements and festoon cables getting caught on equipment and transportation vehicles. • Repair Solutions: – Replace Festoon in kind – Replace Festoon with ProfiDAT System
  • 13. SSAB – Mobile, Alabama • Existing Cranes – (1) Fully Automated Sheet Lifting Crane • 200 ft. Runway • Festoon Power and Communication – (2) Fully Automated Sheet Lifting Cranes • Both Cranes on the Same Runway • 275 ft. Runway • Festoon Power and Communication
  • 14. SSAB – Mobile, Alabama • Converting Festoon System to ProfiDAT Conductor • Remove existing Festoon • Keep existing Festoon brackets • Slight Modifications to existing brackets to be made to accommodate the new Conductor Bar brackets.
  • 15. SSAB – Mobile, Alabama • SSAB requested a second Communication Bar for Future Expansion. • Conductor Bar Brackets were fabricated for the (3) Phase Bar and (2) Communication Bars. • Only (1) Communication Bar was installed
  • 16. SSAB – Mobile, Alabama Existing Festoon System
  • 17. SSAB – Mobile, Alabama • Single Crane System – Removed Existing Festoon System – Modified Festoon Hangers to accommodate New Supports – New Supports installed to Existing Festoon Hangers • Spaced every 6 ft. – 200 ft of 1500 Amp Heavy Bar – (1) Communication Bar • (1) Access Point • (1) Client located on the crane – Tested Crane Operation and Communication • Assisted by Conductix Field Technician – Total Crane Downtime 3 days
  • 18. SSAB – Mobile, Alabama • Dual Crane System – Removed Existing Festoon System – Modified Festoon Hangers to accommodate New Supports – New Supports installed to Existing Festoon Hangers • Spaced every 6 ft. – 275 ft of 1500 Amp Heavy Bar – (1) Communication Bar • (1) Access Point • (2) Clients Located on each Crane – Tested Crane Operation and Communication • Assisted by Conductix Field Technician – Total Crane Downtime 4 days
  • 19. SSAB – Mobile, Alabama New ProfiDAT System Installed
  • 20. Thank you for your attention!

Editor's Notes

  1. Early 2019 we were contacted by SSAB inquiring about our ProfiDAT waveguide – as their existing festoon system created an obstacle to their operations. Jon Snyder from Deshazo will talk more about the details of this application , but before I turn it over to him, I want to take a few additional minutes to bring awareness to NEW technology that has become available to handle safe & reliable data and video signals.
  2. Turn the session over to Jon for SSAB Project