This document discusses heat exchangers and their analysis. It begins by listing the objectives of classifying heat exchangers, determining heat transfer coefficients, and analyzing heat exchangers using effectiveness-NTU and LMTD methods. Several types of heat exchangers are then described, including compact, shell-and-tube, regenerative, plate-frame, and condensers/boilers. Methods for determining overall heat transfer coefficient and fouling factors are provided. The document concludes by explaining the LMTD and effectiveness-NTU methods for analyzing heat exchangers.
HEAT EXCHANGERS. Heat exchangers are devices that facilitate the exchange of heat between two fluids that are at different temperature while keeping them from mixing with each other.
2. Double Pipe Heat Exchangers
3. A typical double pipe heat exchanger basically consists of a tube or pipe fixed concentrically inside a larger pipe or tube They are used when flow rates of the fluids and the heat duty are small (less than 5 kW) These are simple to construct, but may require a lot of physical space to achieve the desired heat transfer area.
4. Double-pipe exchangers is the generic term covering a range of jacketed 'U' tube exchangers normally operating in countercurrent flow of two types which is true double pipes and multitubular hairpins. One fluid flows through the smaller pipe while the other fluid flows through the annular space between the two pipes. Two types of flow arrangement: Parallel flow Counter flow
5. • The fluids may be separated by a plane wall but more commonly by a concentric tube (double pipe) arrangement shown in fig. If both the fluids move in the same direction, the arrangement is called a parallel flow type. In the counter flow arrangement the fluids move in parallel but opposite directions. In a double pipe heat exchanger, either the hot or cold fluid occupies the annular space and the other fluid moves through the inner pipe. The method of solving the problem using logarithmic mean temperature difference is typical and more iteration must be done. So it takes more time for the problem to solve. Therefore another method is practiced for solving this type of problems. This method is known as Effectiveness and Number of Transfer Units or simply ε-NTU method.“Effectiveness of heat exchangers is defined as actual heat transfer rate by maximum possible heat transfer rate”.The LMTD method may be applied to design problems for which the fluid flow rates and inlet temperatures, as well as a desired outlet temperature, are prescribed.
6. Application of Double Pipe Heat Exchanger Pasteurization or sterilization of food and bioproducts Condensers and evaporators of air conditioners Radiators for internal combustion engines Charge air coolers and intercoolers for cooling supercharged engine intake air of diesel engines.
Summary of lmtd and e ntu. The Log Mean Temperature Difference Method (LMTD) The Logarithmic Mean Temperature Difference(LMTD) is valid only for heat exchanger with one shell pass and one tube pass. For multiple number of shell and tube passes the flow pattern in a heat exchanger is neither purely co-current nor purely counter-current. The temperature difference between the hot and cold fluids varies along the heat exchanger. It is convenient to have a mean temperature difference Tm for use in the relation. s mQ UA T
3. The mean temperature difference in a heat transfer process depends on the direction of fluid flows involved in the process. The primary and secondary fluid in an heat exchanger process may flow in the same direction - parallel flow or cocurrent flow in the opposite direction - countercurrent flow or perpendicular to each other - cross flow
It is basic information about what is critical thickness and why we should we know this. Then there is critical thickness formula for cylindrical pipe and spherical shell.
This presentation contains basic principles of heat exchangers, Flow pattern, types of heat exchangers, selection criteria for heat exchangers, TEMA standars for heat exchangers design
Recognize numerous types of heat exchangers, and classify them.
Develop an awareness of fouling on surfaces, and determine the overall heat transfer coefficient for a heat exchanger.
Perform a general energy analysis on heat exchangers.
Obtain a relation for the logarithmic mean temperature difference for use in the LMTD method, and modify it for different types of heat exchangers using the correction factor.
Develop relations for effectiveness, and analyze heat exchangers when outlet temperatures are not known using the effectiveness-NTU method.
Know the primary considerations in the selection of heat exchangers.
Engineering Thermodynamics-second law of thermodynamics Mani Vannan M
This file consists of content which covers the basics of second law of thermodynamics,heat reservoir,heat source ,heat sink,refrigerator, heat pump,heat engine,carnot theorem,carnot cycle and reversed carnot cycle
HEAT EXCHANGERS. Heat exchangers are devices that facilitate the exchange of heat between two fluids that are at different temperature while keeping them from mixing with each other.
2. Double Pipe Heat Exchangers
3. A typical double pipe heat exchanger basically consists of a tube or pipe fixed concentrically inside a larger pipe or tube They are used when flow rates of the fluids and the heat duty are small (less than 5 kW) These are simple to construct, but may require a lot of physical space to achieve the desired heat transfer area.
4. Double-pipe exchangers is the generic term covering a range of jacketed 'U' tube exchangers normally operating in countercurrent flow of two types which is true double pipes and multitubular hairpins. One fluid flows through the smaller pipe while the other fluid flows through the annular space between the two pipes. Two types of flow arrangement: Parallel flow Counter flow
5. • The fluids may be separated by a plane wall but more commonly by a concentric tube (double pipe) arrangement shown in fig. If both the fluids move in the same direction, the arrangement is called a parallel flow type. In the counter flow arrangement the fluids move in parallel but opposite directions. In a double pipe heat exchanger, either the hot or cold fluid occupies the annular space and the other fluid moves through the inner pipe. The method of solving the problem using logarithmic mean temperature difference is typical and more iteration must be done. So it takes more time for the problem to solve. Therefore another method is practiced for solving this type of problems. This method is known as Effectiveness and Number of Transfer Units or simply ε-NTU method.“Effectiveness of heat exchangers is defined as actual heat transfer rate by maximum possible heat transfer rate”.The LMTD method may be applied to design problems for which the fluid flow rates and inlet temperatures, as well as a desired outlet temperature, are prescribed.
6. Application of Double Pipe Heat Exchanger Pasteurization or sterilization of food and bioproducts Condensers and evaporators of air conditioners Radiators for internal combustion engines Charge air coolers and intercoolers for cooling supercharged engine intake air of diesel engines.
Summary of lmtd and e ntu. The Log Mean Temperature Difference Method (LMTD) The Logarithmic Mean Temperature Difference(LMTD) is valid only for heat exchanger with one shell pass and one tube pass. For multiple number of shell and tube passes the flow pattern in a heat exchanger is neither purely co-current nor purely counter-current. The temperature difference between the hot and cold fluids varies along the heat exchanger. It is convenient to have a mean temperature difference Tm for use in the relation. s mQ UA T
3. The mean temperature difference in a heat transfer process depends on the direction of fluid flows involved in the process. The primary and secondary fluid in an heat exchanger process may flow in the same direction - parallel flow or cocurrent flow in the opposite direction - countercurrent flow or perpendicular to each other - cross flow
It is basic information about what is critical thickness and why we should we know this. Then there is critical thickness formula for cylindrical pipe and spherical shell.
This presentation contains basic principles of heat exchangers, Flow pattern, types of heat exchangers, selection criteria for heat exchangers, TEMA standars for heat exchangers design
Recognize numerous types of heat exchangers, and classify them.
Develop an awareness of fouling on surfaces, and determine the overall heat transfer coefficient for a heat exchanger.
Perform a general energy analysis on heat exchangers.
Obtain a relation for the logarithmic mean temperature difference for use in the LMTD method, and modify it for different types of heat exchangers using the correction factor.
Develop relations for effectiveness, and analyze heat exchangers when outlet temperatures are not known using the effectiveness-NTU method.
Know the primary considerations in the selection of heat exchangers.
Engineering Thermodynamics-second law of thermodynamics Mani Vannan M
This file consists of content which covers the basics of second law of thermodynamics,heat reservoir,heat source ,heat sink,refrigerator, heat pump,heat engine,carnot theorem,carnot cycle and reversed carnot cycle
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heat exchanger is a device that transfers heat between two or more fluids. The fluids may be separated by a solid wall to prevent mixing or they may be in direct contact. Heat exchangers are widely used in a variety of applications, including:
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2. 2
Objectives
• Recognize numerous types of heat exchangers, and
classify them
• Develop an awareness of fouling on surfaces, and
determine the overall heat transfer coefficient for a heat
exchanger
• Perform a general energy analysis on heat exchangers
• Obtain a relation for the logarithmic mean temperature
difference for use in the LMTD method, and modify it
for different types of heat exchangers using the
correction factor
• Develop relations for effectiveness, and analyze heat
exchangers when outlet temperatures are not known
using the effectiveness-NTU method
• Know the primary considerations in the selection of
heat exchangers.
4. 4
Compact heat exchanger: It has a large heat
transfer surface area per unit volume (e.g., car
radiator, human lung). A heat exchanger with the
area density b > 700 m2/m3 is classified as being
compact.
Cross-flow: In compact heat exchangers, the two fluids
usually move perpendicular to each other. The cross-flow
is further classified as unmixed and mixed flow.
5. 5
Shell-and-tube heat exchanger: The most common type of heat
exchanger in industrial applications.
They contain a large number of tubes (sometimes several hundred)
packed in a shell with their axes parallel to that of the shell. Heat
transfer takes place as one fluid flows inside the tubes while the other
fluid flows outside the tubes through the shell.
Shell-and-tube heat exchangers are further classified according to the
number of shell and tube passes involved.
6. 6
Regenerative heat exchanger:
Involves the alternate passage of the
hot and cold fluid streams through the
same flow area.
Dynamic-type regenerator: Involves a
rotating drum and continuous flow of
the hot and cold fluid through different
portions of the drum so that any
portion of the drum passes periodically
through the hot stream, storing heat,
and then through the cold stream,
rejecting this stored heat.
Condenser: One of the fluids is cooled
and condenses as it flows through the
heat exchanger.
Boiler: One of the fluids absorbs heat
and vaporizes.
7. 7
Plate and frame (or just plate) heat exchanger: Consists of a series of plates
with corrugated flat flow passages. The hot and cold fluids flow in alternate
passages, and thus each cold fluid stream is surrounded by two hot fluid streams,
resulting in very effective heat transfer. Well suited for liquid-to-liquid applications.
A plate-and-frame
liquid-to-liquid heat
exchanger.
8. 8
THE OVERALL HEAT TRANSFER COEFFICIENT
• A heat exchanger typically involves two
flowing fluids separated by a solid wall.
• Heat is first transferred from the hot fluid to
the wall by convection, through the wall by
conduction, and from the wall to the cold
fluid again by convection.
• Any radiation effects are usually included in
the convection heat transfer coefficients.
Thermal resistance network
associated with heat transfer in
a double-pipe heat exchanger.
9. 9
U the overall heat transfer
coefficient, W/m2×°C
When
The overall heat transfer coefficient U is dominated by the smaller convection
coefficient. When one of the convection coefficients is much smaller than the other
(say, hi << ho), we have 1/hi >> 1/ho, and thus U » hi. This situation arises frequently
when one of the fluids is a gas and the other is a liquid. In such cases, fins are
commonly used on the gas side to enhance the product UA and thus the heat
transfer on that side.
10. 10
The overall heat transfer coefficient
ranges from about 10 W/m2×°C for
gas-to-gas heat exchangers to about
10,000 W/m2×°C for heat exchangers
that involve phase changes.
When the tube is finned on one
side to enhance heat transfer, the
total heat transfer surface area on
the finned side is
For short fins of high
thermal conductivity, we
can use this total area in
the convection
resistance relation
Rconv = 1/hAs
To account for fin efficiency
11. Fouling Factor
The performance of heat exchangers usually deteriorates with time as a result of
accumulation of deposits on heat transfer surfaces. The layer of deposits represents
additional resistance to heat transfer. This is represented by a fouling factor Rf.
11
The fouling factor increases with the operating temperature and the length of
service and decreases with the velocity of the fluids.
12. 12
ANALYSIS OF HEAT EXCHANGERS
An engineer often finds himself or herself in a position
1. to select a heat exchanger that will achieve a specified temperature
change in a fluid stream of known mass flow rate - the log mean
temperature difference (or LMTD) method.
2. to predict the outlet temperatures of the hot and cold fluid streams in
a specified heat exchanger - the effectiveness–NTU method.
The rate of heat transfer in heat
exchanger (HE is insulated):
heat capacity rate
Two fluid
streams that
have the same
capacity rates
experience the
same
temperature
change in a well-insulated
heat
exchanger.
13. Variation of
fluid
temperatures
in a heat
exchanger
when one of
the fluids
condenses or
boils.
13
is the rate of evaporation or condensation of the fluid
hfg is the enthalpy of vaporization of the fluid at the specified temperature or pressure.
The heat capacity rate of a fluid during a phase-change process must approach
infinity since the temperature change is practically zero.
DTm an appropriate mean (average)
temperature difference between the two fluids
14. 14
THE LOG MEAN TEMPERATURE DIFFERENCE
METHOD
Variation of the fluid
temperatures in a
parallel-flow double-pipe
heat exchanger.
log mean
temperature
difference
15. 15
The LMTD method is very suitable for determining the size of a heat
exchanger to realize prescribed outlet temperatures when the
mass flow rates and the inlet and outlet temperatures of the hot
and cold fluids are specified.
With the LMTD method, the task is to select a heat exchanger that
will meet the prescribed heat transfer requirements. The
procedure to be followed by the selection process is:
1. Select the type of heat exchanger suitable for the application.
2. Determine any unknown inlet or outlet temperature and the heat
transfer rate using an energy balance.
3. Calculate the log mean temperature difference DTlm and the
correction factor F, if necessary.
4. Obtain (select or calculate) the value of the overall heat transfer
coefficient U.
5. Calculate the heat transfer surface area As .
The task is completed by selecting a heat exchanger that has a heat
transfer surface area equal to or larger than As.
16. 16
The arithmetic mean temperature difference
The logarithmic mean temperature
difference DTlm is an exact representation
of the average temperature difference
between the hot and cold fluids.
Note that DTlm is always less than DTam.
Therefore, using DTam in calculations
instead of DTlm will overestimate the rate of
heat transfer in a heat exchanger between
the two fluids.
When DT1 differs from DT2 by no more than
40 percent, the error in using the arithmetic
mean temperature difference is less than 1
percent. But the error increases to
undesirable levels when DT1 differs from
DT2 by greater amounts.
17. Counter-Flow Heat Exchangers
In the limiting case, the cold fluid will be
heated to the inlet temperature of the hot
fluid.
However, the outlet temperature of the cold
fluid can never exceed the inlet
temperature of the hot fluid.
For specified inlet and outlet temperatures,
DTlm a counter-flow heat exchanger is
always greater than that for a parallel-flow
heat exchanger.
That is, DTlm, CF > DTlm, PF, and thus a
smaller surface area (and thus a smaller
heat exchanger) is needed to achieve a
specified heat transfer rate in a counter-flow
17
heat exchanger.
When the heat capacity rates
of the two fluids are equal
18. 18
Applications of Heat Exchangers
Heat Exchangers
prevent car engine
overheating and
increase efficiency
Heat
exchangers are
used in AC and
furnaces
19. 19
THE EFFECTIVENESS–NTU METHOD
A second kind of problem encountered in heat exchanger analysis is the
determination of the heat transfer rate and the outlet temperatures of the hot and
cold fluids for prescribed fluid mass flow rates and inlet temperatures when the type
and size of the heat exchanger are specified.
Heat transfer effectiveness
the maximum possible heat transfer rate
Cmin is the smaller of Ch and Cc
21. 21
The effectiveness of a
heat exchanger depends
on the geometry of the
heat exchanger as well
as the flow arrangement.
Therefore, different types
of heat exchangers have
different effectiveness
relations.
We illustrate the
development of the
effectiveness e relation
for the double-pipe
parallel-flow heat
exchanger.
22. 22
Effectiveness relations of the heat exchangers typically involve the
dimensionless group UAs /Cmin.
This quantity is called the number of transfer units NTU.
For specified values of U and Cmin, the value
of NTU is a measure of the surface area As.
Thus, the larger the NTU, the larger the heat
capacity exchanger.
ratio
The effectiveness of a heat exchanger is a function of the
number of transfer units NTU and the capacity ratio c.
23. 23
Observations from the effectiveness relations and charts
• The value of the effectiveness ranges from 0 to 1. It increases
rapidly with NTU for small values (up to about NTU = 1.5) but
rather slowly for larger values. Therefore, the use of a heat
exchanger with a large NTU (usually larger than 3) and thus a
large size cannot be justified economically, since a large
increase in NTU in this case corresponds to a small increase in
effectiveness.
• For a given NTU and capacity ratio c = Cmin /Cmax, the counter-flow
heat exchanger has the highest effectiveness, followed
closely by the cross-flow heat exchangers with both fluids
unmixed. The lowest effectiveness values are encountered in
parallel-flow heat exchangers.
• The effectiveness of a heat exchanger is independent of the
capacity ratio c for NTU values of less than about 0.3.
• The value of the capacity ratio c ranges between 0 and 1. For a
given NTU, the effectiveness becomes a maximum for c = 0
(e.g., boiler, condenser) and a minimum for c = 1 (when the heat
capacity rates of the two fluids are equal).
24. 24
SELECTION OF HEAT EXCHANGERS
The uncertainty in the predicted value of U can exceed 30 percent. Thus, it is
natural to tend to overdesign the heat exchangers.
Heat transfer enhancement in heat exchangers is usually accompanied by
increased pressure drop, and thus higher pumping power.
Therefore, any gain from the enhancement in heat transfer should be weighed
against the cost of the accompanying pressure drop.
Usually, the more viscous fluid is more suitable for the shell side (larger
passage area and thus lower pressure drop) and the fluid with the higher
pressure for the tube side.
The proper selection of
a heat exchanger depends
on several factors:
• Heat Transfer Rate
• Cost
• Pumping Power
• Size and Weight
• Type
• Materials
The rate of heat transfer in the
prospective heat exchanger
The annual cost of electricity associated with
the operation of the pumps and fans
25. Summary
Types of Heat Exchangers
The Overall Heat Transfer Coefficient
Fouling factor
Analysis of Heat Exchangers
The Log Mean Temperature Difference
Method
Counter-Flow Heat Exchangers
Multipass and Cross-Flow Heat Exchangers:
Use of a Correction Factor
The Effectiveness–NTU Method
Selection of Heat Exchangers
25