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Grape juice production process
2
INGREDIENTS
Small scale juice making
1. Raw
materials
2. Selective 3. Wash
4. Mix and
Grind
5. Filter 6. Grape juice
product
1.Raw materials
2.Washing
Soak in brine water and
rewash with running water
3.Grinding
Add water and grind
4.Filter
5.Product
Add stevia powder and
use
โฌข Full ripe, strong color and no disease
or pests
โฌข Destem and remove overripe or
rotten grapes
1. Fresh Grapes 2. Selective
3. Wash
โฌข Soak continue in the brine solution
for 10 - 15 minutes
โฌข Rinse under running water 3-4 times
4. Extracting juice
โฌข Add them to a juicer or blender and
begin juicing
5. Mixing
โฌข Add stevia solution or less salt
6. Grape juice product
โฌข Serve grape juice immediately before
it begins to oxidize
Commercial scale juice
marnufacturing
1. Fresh
grapes
2. Selective
3. Wash
4. Crush
5. Heating
(T=60-63oC)
6. Enzyme
treatment
7. Filtering
8. Press 9. Mix
10. Remove
residue
11. Heating
T=80-85oC
& t=2 min
12. Refined
13.Pasteuriz
ation
14. Pouring
15. Grape
juice
products
1. Fresh Grapes 2. Selective
โฌข Remove damaged materials
โฌข Transported on rubber conveyor
belts, workers standing on both sides
to manipulate
Be stored at:
โฌข T: -1 to 0.5oC
โฌข O2: 2 to 5%
โฌข CO2: 1 to 3%
3. Wash
โฌข Remove impurities of dirt and
pesticides remaining.
โฌข Reduce microorganisms.
4. Crush
โฌข To increase pressing efficiency
Air blower
washer
Shaft Crusher
5&6. Heating And Enzyme treatment
Enzymes: PECTINASE
Aim: breaks down Protopectin (the substance that binds the cells
in the flesh) causing the cells to separate and the tissue to become
loose
Mix with other
additives such as
stevia syrup
(sweetener)
Separate the
liquid from
the material.
Remove grape
seeds, improve
pressing
efficiency
Making the grape
juice clearer and
easier for the
refining process.
11. Second Heating
โฌข The juice is heated very quickly at
80 โ€“ 85 Celsius degree (for 2
minutes) in a plate heat exchanger.
โฌข Then cool rapidly down to 2.2
Celsius degree.
12. Refined
โฌข Purpose to do in juice
13. Pasteurization
โฌข Kill microorganisms, inactivate
enzymes, prolong storage time.
โฌข Pasteurization temperature: 135oC,
time: 5 seconds
14. Pouring
โฌข Put into cans, then cooled under
sterile conditions and sealed in pre-
sterilized cans
Extraction Line of Filting Fruits Into Glass Bottles
15. Product

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Grape juice processing

  • 4. 1. Raw materials 2. Selective 3. Wash 4. Mix and Grind 5. Filter 6. Grape juice product
  • 5. 1.Raw materials 2.Washing Soak in brine water and rewash with running water 3.Grinding Add water and grind 4.Filter 5.Product Add stevia powder and use
  • 6. โฌข Full ripe, strong color and no disease or pests โฌข Destem and remove overripe or rotten grapes 1. Fresh Grapes 2. Selective
  • 7. 3. Wash โฌข Soak continue in the brine solution for 10 - 15 minutes โฌข Rinse under running water 3-4 times 4. Extracting juice โฌข Add them to a juicer or blender and begin juicing
  • 8. 5. Mixing โฌข Add stevia solution or less salt 6. Grape juice product โฌข Serve grape juice immediately before it begins to oxidize
  • 10. 1. Fresh grapes 2. Selective 3. Wash 4. Crush 5. Heating (T=60-63oC) 6. Enzyme treatment 7. Filtering 8. Press 9. Mix 10. Remove residue 11. Heating T=80-85oC & t=2 min 12. Refined 13.Pasteuriz ation 14. Pouring 15. Grape juice products
  • 11. 1. Fresh Grapes 2. Selective โฌข Remove damaged materials โฌข Transported on rubber conveyor belts, workers standing on both sides to manipulate Be stored at: โฌข T: -1 to 0.5oC โฌข O2: 2 to 5% โฌข CO2: 1 to 3%
  • 12. 3. Wash โฌข Remove impurities of dirt and pesticides remaining. โฌข Reduce microorganisms. 4. Crush โฌข To increase pressing efficiency Air blower washer Shaft Crusher
  • 13. 5&6. Heating And Enzyme treatment Enzymes: PECTINASE Aim: breaks down Protopectin (the substance that binds the cells in the flesh) causing the cells to separate and the tissue to become loose
  • 14. Mix with other additives such as stevia syrup (sweetener) Separate the liquid from the material. Remove grape seeds, improve pressing efficiency Making the grape juice clearer and easier for the refining process.
  • 15. 11. Second Heating โฌข The juice is heated very quickly at 80 โ€“ 85 Celsius degree (for 2 minutes) in a plate heat exchanger. โฌข Then cool rapidly down to 2.2 Celsius degree. 12. Refined โฌข Purpose to do in juice
  • 16. 13. Pasteurization โฌข Kill microorganisms, inactivate enzymes, prolong storage time. โฌข Pasteurization temperature: 135oC, time: 5 seconds 14. Pouring โฌข Put into cans, then cooled under sterile conditions and sealed in pre- sterilized cans Extraction Line of Filting Fruits Into Glass Bottles