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FRIDGE MANUFACTURING IN VIDEOCON

Presented By: Chetan Goyal
B.tech ECE 4th sem
School of engineering and Technology
Raffles University,Neemarana
Contents
 Introduction to Videocon
 Shops in plant
 Production flow chart
 Parts of fridge
 How Does a Refrigerator Work?
 Assembly
Introduction to Videocon
 Videocon is an industrial conglomerate with interests

all over the world.
 The company was incorporated as a public limited

company in August 1989 and was originally
promoted by Maharaja International Ltd. to produce

washing machine, refrigerator, and dishwasher.
 In India the group sells consumer products like Colour

Televisions, Washing Machines, Air

Conditioners, Refrigerators, Microwave ovens and many other
home applications. Videocon Group brands include
Sansui,Toshiba,Electrolux ,Ken star Godreg

,Samsung,Whirlpool,LG etc.
 Videocon is one of the largest CPT Glass manufacturers in the

world, operating in Mexico, Italy, Poland and China.
Shops in Plant
 Press shop
 Paint shop
 Vacuum forming shop
 Pre-Assembly shop
 Final Assembly shop
Press shop:forming press, commonly shortened to press, is

a machine tool that changes the shape of a work
piece by the application of pressure.
Paint shop:To paint the side, back and door panel.

Vacuum forming shop:In this section, the main cabinet and door
liners are formed.
Pre-Assembly shop:pre assembly means to mount components onto a
plate means they are ready to install on the machine.

Final Assembly:In this we assemble all parts of refrigerator after the
verification of each and every part.
Production flow chart

Raw Materials

Vacuum Forming

Press Shop

Paint shop

Pre -Assembly

Assembly

Finished
Goods

Testing
Parts of fridge
 INVERTER: Inverter is a frequency drive used to invert the A.C.

to D.C.
 The drive converts the phase from single phase to

three phase if the power supplied is in single phase
Compressor
 The compressor is the heart of the refrigeration system
 compressor it is then compressed depending on what

type of compressor it is from a cold low presure

refrigerant into a high presure hot refrigerant.
 The compressor not only keeps the refrigerant moving

throughout the hole system it also creates a pressure
change.
Condenser
 It is a heat-exchange device in a refrigeration system
 It is a Device for reducing a gas or vapour to a liquid

Heat Exchanger
 A heat exchanger is a piece of equipment built for efficient heat

transfer from one medium to another.
 They are widely used in space heating, refrigeration, air conditioning, power

plants, chemical plants,petrochemical plants, petroleum refineries, natural

gas processing, and sewage treatment
FREEZER BOX
 These are made from Aluminium Roll bonded, which

undergoes the following operation: Notching & Punching
Hammering.
Butt-welding of inlet & outlet tubes to the
freezer box, further the hole Is cleared
by drilling
How Does a Refrigerator Work?
 1.The compressor constricts the refrigerant vapor, raising its

pressure, and pushes it into the coils on the outside of the
refrigerator.
2. When the hot gas in the coils meets the cooler air temperature of
the kitchen, it becomes a liquid.
3. Now in liquid form at high pressure, the refrigerant cools down as
it flows into the coils inside the freezer and the fridge.
4. The refrigerant absorbs the heat inside the fridge, cooling down

the air.
5. Last, the refrigerant evaporates to a gas, then flows back to the
compressor, where the cycle starts all over.
MAIN ASSEMBLY
 To assemble the requisite accessories and to produce

the final product.
Front side Assembly (Right)
 Wooden plate fitting.
 Lock fitting.
 Door bracket fitting.
 Freezer fitting.
 Door handle fitting.
 Door sealing.
Back side assembly





Condenser fitting.



Leak testing.



High voltage testing.



Vacuum.





Compressor connection.





Compressor fitting.

Final testing.
Conclusion
 helped me to understand the practical applications

of manufacturing of refrigerator and helped me to
study on various machines involved in

manufacturing.
References
 Experience & view of Videocon industries ltd.
 Study of different research reports.
 Through the Website of Videocon industries ltd.
 www.videocon.ltd.com
THANK YOU

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Fridge manufacturing in videocon

  • 1. FRIDGE MANUFACTURING IN VIDEOCON Presented By: Chetan Goyal B.tech ECE 4th sem School of engineering and Technology Raffles University,Neemarana
  • 2. Contents  Introduction to Videocon  Shops in plant  Production flow chart  Parts of fridge  How Does a Refrigerator Work?  Assembly
  • 3. Introduction to Videocon  Videocon is an industrial conglomerate with interests all over the world.  The company was incorporated as a public limited company in August 1989 and was originally promoted by Maharaja International Ltd. to produce washing machine, refrigerator, and dishwasher.
  • 4.  In India the group sells consumer products like Colour Televisions, Washing Machines, Air Conditioners, Refrigerators, Microwave ovens and many other home applications. Videocon Group brands include Sansui,Toshiba,Electrolux ,Ken star Godreg ,Samsung,Whirlpool,LG etc.  Videocon is one of the largest CPT Glass manufacturers in the world, operating in Mexico, Italy, Poland and China.
  • 5. Shops in Plant  Press shop  Paint shop  Vacuum forming shop  Pre-Assembly shop  Final Assembly shop
  • 6. Press shop:forming press, commonly shortened to press, is a machine tool that changes the shape of a work piece by the application of pressure.
  • 7. Paint shop:To paint the side, back and door panel. Vacuum forming shop:In this section, the main cabinet and door liners are formed.
  • 8. Pre-Assembly shop:pre assembly means to mount components onto a plate means they are ready to install on the machine. Final Assembly:In this we assemble all parts of refrigerator after the verification of each and every part.
  • 9. Production flow chart Raw Materials Vacuum Forming Press Shop Paint shop Pre -Assembly Assembly Finished Goods Testing
  • 10. Parts of fridge  INVERTER: Inverter is a frequency drive used to invert the A.C. to D.C.  The drive converts the phase from single phase to three phase if the power supplied is in single phase
  • 11. Compressor  The compressor is the heart of the refrigeration system  compressor it is then compressed depending on what type of compressor it is from a cold low presure refrigerant into a high presure hot refrigerant.  The compressor not only keeps the refrigerant moving throughout the hole system it also creates a pressure change.
  • 12. Condenser  It is a heat-exchange device in a refrigeration system  It is a Device for reducing a gas or vapour to a liquid Heat Exchanger  A heat exchanger is a piece of equipment built for efficient heat transfer from one medium to another.  They are widely used in space heating, refrigeration, air conditioning, power plants, chemical plants,petrochemical plants, petroleum refineries, natural gas processing, and sewage treatment
  • 13. FREEZER BOX  These are made from Aluminium Roll bonded, which undergoes the following operation: Notching & Punching Hammering. Butt-welding of inlet & outlet tubes to the freezer box, further the hole Is cleared by drilling
  • 14. How Does a Refrigerator Work?  1.The compressor constricts the refrigerant vapor, raising its pressure, and pushes it into the coils on the outside of the refrigerator. 2. When the hot gas in the coils meets the cooler air temperature of the kitchen, it becomes a liquid. 3. Now in liquid form at high pressure, the refrigerant cools down as it flows into the coils inside the freezer and the fridge. 4. The refrigerant absorbs the heat inside the fridge, cooling down the air. 5. Last, the refrigerant evaporates to a gas, then flows back to the compressor, where the cycle starts all over.
  • 15.
  • 16. MAIN ASSEMBLY  To assemble the requisite accessories and to produce the final product. Front side Assembly (Right)  Wooden plate fitting.  Lock fitting.  Door bracket fitting.  Freezer fitting.  Door handle fitting.  Door sealing.
  • 17. Back side assembly    Condenser fitting.  Leak testing.  High voltage testing.  Vacuum.    Compressor connection.   Compressor fitting. Final testing.
  • 18. Conclusion  helped me to understand the practical applications of manufacturing of refrigerator and helped me to study on various machines involved in manufacturing.
  • 19. References  Experience & view of Videocon industries ltd.  Study of different research reports.  Through the Website of Videocon industries ltd.  www.videocon.ltd.com