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International Journal of PharmTech Research
CODEN (USA): IJPRIF, ISSN: 0974-4304
Vol.8, No.4, pp 713-724, 2015
Formulation Development and Evaluation of Rosiglitazone
Maleate Sustained Release Tablets using 32
Factorial Design
Raghavendra Kumar Gunda
Department of Pharmaceutics, Narasaraopeta Institute of Pharmaceutical Sciences,
Narasaraopet, Guntur (Dt), Andhra Pradesh, India-522601
Abstract: The main objective of present investigation is to formulate the sustained release
tablet of Rosiglitazone Maleate using 32
factorial design. Rosiglitazone Maleate, an oral anti-
diabetic agent. The SR tablets of Rosiglitazone Maleate were prepared employing different
concentrations of HPMCK15M and Carboplol934P in different combinations as a rate
retardants by Direct Compression technique using 32
factorial design. The quantity/
concentration of Polymers , HPMCK15M and Carboplol934P required to achieve the desired
drug release was selected as independent variables, X1 and X2 respectively whereas, time
required for 10% of drug dissolution (t10%), 50% (t50%), 75% (t75%) and 90% (t90%) were
selected as dependent variables. Totally nine formulations were designed and are evaluated
for hardness, friability, thickness, % drug content, In-vitro drug release. From the Results it
was concluded that all the formulation were found to be with in the Pharmacopoeial limits
and the In-vitro dissolution profiles of all formulations were fitted in to different Kinetic
models, the statistical parameters like intercept (a), slope (b) & regression coefficient (r)
were calculated. Polynomial equations were developed for t10%, t50%, t75%, t90%. Validity of
developed polynomial equations were verified by designing 2 check point formulations(C1,
C2). According to SUPAC guidelines the formulation (F5) containing combination of 25%
HPMCK15M and 20% Carboplol934P, is the most similar formulation (similarity factor
f2=93.1376, dissimilarity factor f1= 1.7642 & No significant difference, t= 0.06949) to
marketed product (AVANDIA). The selected formulation (F5) follows Higuchi’s kinetics,
and the mechanism of drug release was found to be Fickian Diffusion (n= 0.417).
Keywords: Rosiglitazone Maleate, 32
Factorial Design, Sustained Release Tablet,
HPMCK15M , Carbopol934P, SUPAC, Fickian Diffusion Mechanism, Zero order kinetics.
Introduction
Oral administration is the most convenient, widely used route for both conventional and novel drug
delivery systems, and preferred route of drug delivery for systemic action. Tablets are the most popular oral
solid formulations available in the market and are preferred by patients and physicians alike. There are many
reasons for this, not the least of which would include acceptance by the patient and ease of administration . In
long-term therapy for the treatment of chronic disease conditions, conventional formulations are required to be
administered in multiple doses and therefore have several disadvantages1
. However, when administered orally,
many therapeutic agents are subjected to extensive presystemic elimination by gastrointestinal degradation
and/or first pass hepatic metabolism as a result of which low systemic bioavailability and shorter duration of
therapeutic activity and formation of inactive or toxic metabolites2
.
Sustained release (SR) tablet formulations are preferred for such therapy because they offer better
patient compliance, maintain uniform drug levels, reduce dose and side effects, and increase the safety margin
for high-potency drugs1
.
Raghavendra Kumar Gunda /Int.J. PharmTech Res. 2015,8(4),pp 713-724. 714
Over the past 30 years, as the expense and complications involved in marketing new drug entities have
increased, with concomitant recognition of the therapeutic advantages of controlled drug delivery, the goal in
the designing sustained / controlled drug delivery system is to reduce the dosing frequency or to increase
effectiveness of the drug by localization at the site of action, reducing the dose required, or providing uniform
drug delivery3
.
Sustained release dosage forms may be defined as any drug or dosage form modification that prolonged
but not necessarily uniform release of drug. The goal of a sustained release dosage form is to maintain
therapeutic blood or tissue levels of the drug for an extended period. This is usually accomplished by attempting
to obtain zero-order release from the dosage form. Zero-order release constitutes the drug release from the
dosage form that is independent of the amount of drug in the delivery system (i. e., constant release rate).
Sustained release systems generally do not attain this type of release and usually try to mimic zero-order release
by providing drug in a slow first-order fashion (i. e., concentration dependent). Systems that are designated as
prolonged release can also be considered as attempts at achieving sustained release delivery4,5
.
Sustained release tablet allowing a 2 fold or greater reduction in frequency of administration of a drug
in comparison with the frequency required by a Prompt release dosage form6,7
. Sustained release products
provide advantage over Immediate release dosage form by optimising biopharmaceutical, pharmacokinetic and
pharmacodynamic properties of drug. Sustained release dosage forms have been demonstrated to improve
therapeutic efficiency by maintenance of a steady drug plasma concentration8,9
.
Oral controlled drug delivery system represents one of the frontier areas of drug delivery system in
order to fulfill the need for a long-term treatment with anti-HIV agents, anti-Diabetics(Oral
Hypoglycaemics))10
. Among the different controlled drug delivery (CDD) systems, matrix based controlled
release tablet formulations are the most popularly preferred for its convenience to formulate a cost effective
manufacturing technology in commercial scale. Development of oral controlled release matrix tablets
containing water-soluble drug has always been a challenging because of dose dumping due to improper
formulation resulting in plasma fluctuation and accumulation of toxic concentration of drug(Peak-Valley
Concentration)11
. The use of polymers in controlling the release of drugs has become an important tool in the
formulation of pharmaceutical dosage forms. Over many years, numerous studies have been reported in the
literature on the application of hydrophilic polymers in the development of controlled release matrix systems
for various drugs 12,13,14
.
Since the early 1950s, the application of polymeric materials for medical purposes is growing very fast.
Polymers have been used in the medical field for a large extent 15
. Natural polymers remain attractive primarily
because they are inexpensive, readily available, be capable of chemical modifications, non-carcinogenicity,
mucoadhesivity, biodegradable, biocompatible, high drug holding capacity and high thermal stability and easy
of compression 16
. This led to its application as excipient in hydrophilic drug delivery system. The various
natural gums and mucilages have been examined as polymers for sustained drug release in the last few decades
for example; guar gum, tragacanth gum, xanthan gum, pectin, alginates etc. In the development of a sustained
release tablet dosage form. Availability of wide variety of polymer and frequent dosing interval helps the
scientist to develop sustained release product. cellulose derivatives such as carboxymethyl cellulose (CMC),
sodium carboxymethyl cellulose, hydroxyproyl cellulose (HPC), and hydroxypropyl methyl cellulose (HPMC)
have been extensively studied as polymer in the controlled release tablet formulations17
. These polymers are
most preferred because of its cost effectiveness, broad regulatory acceptance, non-toxic and easy of
compression. These dosage forms are available in extended release, targeted release, delayed release, prolonged
action dosage form. Some factors like molecular size, diffusivity, pKa-ionization constant, release rate, dose
and stability, duration of action, absorption window, therapeutic index, protein binding, and metabolism affect
the design of sustained release formulation. The future of sustained release products is promising in some area
like chronopharmacokinetic system, targeted drug delivery system, mucoadhesive system, particulate system
that provide high promise and acceptability.
Developing oral-sustained release formulations for highly water-soluble drugs with constant rate of
release has become a challenge to the pharmaceutical technologists. Fast release drug generally causes toxicity
if not formulated as extended release dosage form. Among various formulation approaches, in controlling the
release of water-soluble drugs, the development of sustained release coated granules has a unique advantage of
lessening the chance of dose dumping which is a major problem when highly water-soluble drug is formulated
as matrix tablets. Most of the researchers have worked on matrix tablets and multilayered matrix tablets.
Among numerous approaches to oral SR formulation, matrix system of dosage form proves to be potential
Raghavendra Kumar Gunda /Int.J. PharmTech Res. 2015,8(4),pp 713-724. 715
because of its simplicity, ease of manufacturing, low cost, high level of reproducibility, stability, ease of scale
up, and process validation 18
.
Oral sustained release dosage form by direct compression technique is a simple approach of drug
delivery systems that proved to be rational in the pharmaceutical arena for its ease, compliance, faster
production, avoid hydrolytic or oxidative reactions occurred during processing of dosage forms19
.
The selection of the drug candidates for sustained release system needs consideration of several
biopharmaceutical, pharmacokinetic and pharmacodynamic properties of drug molecule20
.
In the present study, a sustained release dosage form of Rosiglitazone Maleate has been developed that
makes less frequent administering of drug.
Rosiglitazone is an antidiabetic agent belongs to the class of Thiazolidinediones, used in management
of type-two diabetes mellitus. Rosiglitazone maleate has a half life of (3‐4hr) and it reaches a peak plasma
concentration after 1hrs and which is absorbed from gastrointestinal tract but solubility decreases with
increasing pH in the physiologic range21,22
. After 8 to 12 weeks of Rosiglitazone monotherapy, the dose may be
doubled in case of insufficient response and this leads to higher incidence of dose dependent side effects. Such
as gastro-intestinal disturbances, headache, altered blood lipids, oedema, hypoglycaemia. Further, adverse
events of clinical significance which are reported frequently with conventional instant release dosage forms of
the drug are oedema, anaemia and weight gain . Thus, there is a need to maintain Rosiglitazone at its steady
state plasma concentration. Hence, the study was carried out to formulate and evaluate sustained release dosage
form of Rosiglitazone Maleate as a model drug and had a aim that final batch formulation parameters should
shows prolong drug release.
Development of dosage form depends on chemical nature of the drug/polymers, matrix structure,
swelling, diffusion, erosion, release mechanism and the in vivo environment.
It is an important issue is to design an optimized formulation with an appropriate dissolution rate in a
short time period and minimum trials. Many statistical experimental designs have been recognized as useful
techniques to optimize the process variables. For this purpose, response surface methodology (RSM) utilizing a
polynomial equation has been widely used. Different types of RSM designs include 3-level factorial design,
central composite design (CCD), Box-Behnken design and D-optimal design. Response surface methodology
(RSM) is used when only a few significant factors are involved in experimental optimization. The technique
requires less experimentation and time, thus proving to be far more effective and cost-effective than the
conventional methods of formulating sustained release dosage forms23,24,25,26
.
Hence an attempt is made in this research work to formulate Sustained release (SR) Tablets of
Rosiglitazone Maleate using HPMCK15M andCarbopol934P . Instead of normal and trial method, a standard
statistical tool design of experiments is employed to study the effect of formulation variables on the release
properties.
Large scale production needs more simplicity in the formulation with economic and cheapest dosage
form. The SR tablets formulation by direct compression method is most acceptable in large scale production.
A 32
full factorial design was employed to systematically study the drug release profile . A 32
full
factorial design was employed to investigate the effect of two independent variables (factors), i.e the amounts of
HPMCK15M and Carbopol 934P on the dependent variables, i.e. t10%, t50%, t75%, t90%, ( Time taken to release
10%,50%75%,90% respectively)
Materials and Methods
Materials used in this study were obtained from the different sources. Rosiglitazone Maleate was a gift
sample from Aurobindo pharma Ltd, Hyderabad, India. HPMCK15M, Carbopol934P, Di Calcium Phosphate
and Micro Crystalline Cellulose were procured from Loba Chemie Pvt.Ltd, Mumbai. Other excipients such as
Aerosil and magnesium stearate were procured from S.D. Fine Chem. Ltd., Mumbai.
Raghavendra Kumar Gunda /Int.J. PharmTech Res. 2015,8(4),pp 713-724. 716
Formulation Development of Rosiglitazone Maleate Sustained Release Tablets:
The factorial design is a technique that allows identification of factors involved in a process and
assesses their relative importance. In addition, any interaction between factors chosen can be identified.
Construction of a factorial design involves the selection of parameters and the choice of responses27
.
A selected three level, two factor experimental design (32
factorial design) describe the proportion in
which the independent variables HPMCK15M and Carbopol934P were used in formulation of Rosiglitazone
Maleate sustained release (SR) Tablets. The time required for 10% (t10%), 50% (t50%), 75% (t75%) and 90% (t90%)
drug dissolution were selected as dependent variables. Significance terms were chosen at 95% confidence
interval (p<0.05) for Final Equations. Polynomial equations were developed for t10%, t50%, t75%, t90%, (step-wise
backward Linear Regression Analysis).
The three levels of factor X1 (HPMCK15M) at a concentration of 20%, 25%, 30%. three levels of
factor X2 (Carbopol934P) at a concentration of 15%, 20%, 25%.(% with respect to total tablet weight) was
taken as the rationale for the design of the Rosiglitazone Maleate SR tablet formulation. Totally nine
Rosiglitazone Maleate sustained release tablet formulations were prepared employing selected combinations of
the two factors i.e X1, X2 as per 32
Factorial and evaluated to find out the significance of combined effects of
X1, X2 to select the best combination and the concentration required to achieve the desired prolonged/ sustained
release of drug from the dosage form.
Preparation of Rosiglitazone Maleate Sustained Release Tablets:
All ingredients were collected and weighed accurately. Sift Rosiglitazone Maleate with
Microcrystalline Celulose and polymers through sieve no. 44# and then rinse with remaining excipients. Sift
colloidal silicon dioxide (Aerosil-200) and magnesium stearate separately, through sieve no. 60#. Pre-blend all
ingredients (except lubricant- magnesium stearate) in blender for 15 minutes. Add magnesium stearate and then
again blend for 5-6 minutes. Lubricated powder was compressed by using rotary tablet punching machine
(RIMEK), Ahmedabad). Compressed tablets were examined as per official standards and unofficial tests.
Tablets were packaged in well closed light resistance and moisture proof containers.
Experimental Design:
Experimental design utilized in present investigation for the optimization of polymer concentration
such as, concentration of HPMCK15M was taken as X1 and concentration of Carbopol934P was taken as X2.
Experimental design was given in the Table 1. Three levels for the Concentration of HPMCK15M were
selected and coded as -1= 20%, 0=25%, +1=30%. Three levels for the Concentration of Carbopol934P were
selected and coded as -1= 15%, 0=20%, +1=25%. Formulae for all the experimental batches were given in
Table 2 28,29
.
Table 1: Experimental Design Layout
Formulation Code X1 X2
F1 1 1
F2 1 0
F3 1 -1
F4 0 1
F5 0 0
F6 0 -1
F7 -1 1
F8 -1 0
F9 -1 -1
Raghavendra Kumar Gunda /Int.J. PharmTech Res. 2015,8(4),pp 713-724. 717
Table 2: Formulae for the Preparation of Rosiglitazone Maleate Sustained Release Tablets as per
Experimental Design
Name of Ingredients
Quantity of Ingredients per each Tablet (mg)
F1 F2 F3 F4 F5 F6 F7 F8 F9
Rosiglitazone Maleate 16 16 16 16 16 16 16 16 16
Microcrystalline Cellulose 30 30 30 30 30 30 30 30 30
HPMCK15M 120 120 120 100 100 100 80 80 80
Carbopol934P 100 80 60 100 80 60 100 80 60
Di Calcium Phosphate 127 147 167 147 167 187 167 187 207
Aerosil 2 2 2 2 2 2 2 2 2
Magnesium Stearate 5 5 5 5 5 5 5 5 5
Total Weight 400 400 400 400 400 400 400 400 400
Evaluation of Rosiglitazone Maleate Sustained Release Tablets:
Hardness29
The hardness of the tablets was tested by diametric compression using a Monsanto Hardness Tester. A
tablet hardness of about 2-4 kg/cm2
is considered adequate for mechanical stability.
Friability21
The friability of the tablets was measured in a Roche friabilator (Camp-bell Electronics, Mumbai).
Tablets of a known weight (W0) or a sample of 20 tablets are dedusted in a drum for a fixed time (100
revolutions) and weighed (W) again. Percentage friability was calculated from the loss in weight as given in
equation as below. The weight loss should not be more than 1 %
Friability (%) = [(Initial weight- Final weight) / (Initial weight)] x 100
Content Uniformity29
In this test, 20 tablets were randomly selected and the percent drug content was determined, the tablets
contained not less than 85% or more than 115% of the labelled drug content can be considered as the test was
passed.
Assay22
The drug content in each formulation was determined by triturating 20 tablets and powder equivalent to
average weight was added in 100ml of 0.1N Hydrochloric acid, followed by stirring. The solution was filtered
through a 0.45μ membrane filter, diluted suitably and the absorbance of resultant solution was measured
spectrophotometrically at 318nm using 0.1 N Hydrochloric acid as blank.
Thickness 29
Thickness of the all tablet formulations were measured using vernier calipers by placing tablet between
two arms of the vernier calipers.
In-vitro Dissolution Study:
The In-vitro dissolution study for the Rosiglitazone Maleate sustained release tablets were carried out
in USP XXIII type-II dissolution test apparatus (Paddle type) using 900 ml of 0.1 N HCl as dissolution medium
at 50 rpm and temperature 37±0.5°C. At predetermined time intervals, 5 ml of the samples were withdrawn by
means of a syringe fitted with a pre-filter, the volume withdrawn at each interval was replaced with same
quantity of fresh dissolution medium. The resultant samples were analyzed for the presence of the drug release
by measuring the absorbance at 318 nm using UV Visible spectrophotometer after suitable dilutions. The
determinations were performed in triplicate (n=3).
Kinetic modeling of drug release:
The dissolution profile of all the formulations was fitted in to zero-order, first-order, Higuchi and
Korsmeyer-peppas models to ascertain the kinetic modeling of drug release30,31,32,33
.
Raghavendra Kumar Gunda /Int.J. PharmTech Res. 2015,8(4),pp 713-724. 718
Results and Discussion:
Sustained release tablets of Rosiglitazone Maleate were prepared and optimized by 32
factorial design in
order to select the best combination of different rate retarding agents, HPMCK15M, Carbopol934P and also to
achieve the desired prolong/sustained release of drug from the dosage form. The two factorial parameters
involved in the development of formulations are, quantity of HPMCK15M & Carbopol934P polymers as
independent variables (X1, X2), and In vitro dissolution parameters such as t10%, t50% , t75% & t90% as dependent
variables. Totally nine formulations were prepared using 3 levels of 2 factors and all the formulations
containing 16 mg of Rosiglitazone Maleate were prepared as a sustained release tablet dosage form by Direct
Compression technique as per the formulae given in Table 2.
All the prepared tablets were evaluated for different post compression parameters, drug content, mean
hardness, friability, mean thickness, mean diameter as per official methods and results are given in Table 3. The
hardness of tablets was in the range of 5.17-5.50 Kg/cm2
. Weight loss in the friability test was less than 0.67%.
Drug content of prepared tablets was within acceptance range only. Results for all Post-compression
parameters were tabulated or shown in Table 3. In-vitro Dissolution studies were performed for prepared tables
using 0.1 N HCl as a dissolution media at 50 rpm and temperature 37±0.5°C. The In-vitro dissolution profiles
of tablets are shown in Fig.1 and the dissolution parameters are given in Table 4. Cumulative % Drug release of
Factorial Design Formulations F1-F9 at 12Hr were found to be in the range of 80.010-90.500 %. From the result
it reveals that the release rate was higher for formulations containing Low level of HPMCK 15M/
Carbopol934P compared with other Formulations containing Higher level, due to High concentration of
polymer drug may have entrapped within a polymer matrix causing a decrease in rate of drug release.
Therefore, required release of drug can be obtained by manipulating the composition of HPMCK15M and
Carbopol934P.
Table 3: Post-Compression Parameters for the Formulations
S.
No
Formulation
Code
Hardness
(kg/cm2
)
Diameter
(mm)
Thickness
(mm)
Friability
(%)
Weight
Variation
Drug
Content
(%)1 F1 5.30 13.66 6.30 0.212 400.97 98.32
2 F2 5.28 13.62 6.29 0.215 400.80 98.23
3 F3 5.17 13.53 6.22 0 .217 399.93 97.88
4 F4 5.20 12.98 6.16 0.225 400.067 97.44
5 F5 5.37 12.90 6.12 0.667 400.617 97.36
6 F6 5.40 12.87 6.10 0.258 400.217 97.00
7 F7 5.50 11.47 5.80 0.175 400.817 96.40
8 F8 5.40 12.86 6.08 0.208 400.45 96.65
9 F9 5.50 12.20 5.93 0.080 400.033 96.04
Table 4: Regression Analysis Data of 32
Factorial Design Formulations of Rosiglitazone Maleate
F1 to F9 are factorial formulations, r-correlation coefficient, a-Intercept, b-Slope and MP-Marketed Product.
S.
No
Form
ulati
on
Code
Kinetic Parameters
Zero Order First Order Higuchi Korsmeyer-Peppas
a b r a b r a b r a b r
1 F1 7.446 7.795 0.986 2.106 0.064 0.977 24.47 28.353 0.928 0.126 1.774 0.990
2 F2 6.682 7.790 0.987 2.105 0.065 0.978 23.82 28.390 0.931 0.259 1.636 0.993
3 F3 5.465 7.967 0.987 2.109 0.070 0.978 23.34 29.189 0.936 0.396 1.510 0.994
4 F4 5.182 8.057 0.988 2.111 0.073 0.979 23.43 29.598 0.939 0.375 1.549 0.991
5 F5 4.390 8.127 0.988 2.112 0.075 0.980 23.06 29.972 0.943 0.417 1.517 0.989
6 F6 3.226 8.184 0.989 2.118 0.080 0.979 22.17 30.246 0.946 0.548 1.384 0.991
7 F7 3.250 8.197 0.987 2.113 0.079 0.981 22.36 30.353 0.946 0.510 1.428 0.989
8 F8 2.219 8.256 0.989 2.122 0.083 0.979 21.58 30.622 0.950 0.601 1.339 0.991
9 F9 1.419 8.452 0.988 2.133 0.091 0.979 21.54 31.484 0.953 0.626 1.332 0.988
10 MP 3.762 8.155 0.988 2.113 0.077 0.980 22.63 30.133 0.945 0.474 1.461 0.990
Raghavendra Kumar Gunda /Int.J. PharmTech Res. 2015,8(4),pp 713-724. 719
Much variation was observed in the t10% , t50%, t75% and t90% due to formulation variables. Formulation F5
containing 100 mg of HPMCK15M, 80 mg of Carbopol934P showed promising dissolution parameter (t10%=
0.609 h, t50% = 4.007 h, t75% = 8.014 h, t90% = 13.315 h). The difference in burst effect of the initial time is a result
of the difference in the viscosity of the polymeric mixtures. Dortunc and Gunal have reported that increased
viscosity resulted in a corresponding decrease in the drug release, which might be due to the result of thicker gel
layer formulation34
.
Fig.1 Comparative Zero Order Plots for F1-F9 Fig.2 Comparative First Order Plots for F1-F9
Fig.3 Comparative Higuchi Plots for F1-F9 Fig.4 Comparative Korsmeyer-Peppas Plots for F1-F9
The In -vitro dissolution data of Rosiglitazone Maleate SR formulations was subjected to goodness of
fit test by linear regression analysis according to zero order and first order kinetic equations, Higuchi’s and
Korsmeyer-Peppas models to assess the mechanism of drug release. The results of linear regression analysis
including regression coefficients are summarized in Table 4 and plots shown in fig.1,2,3,4. It was observed
from the above that dissolution of all the tablets followed zero order kinetics with co-efficient of determination
(R2
) values above 0.986. The values of r of factorial formulations for Higuchi’s equation was found to be in the
range of 0.928-0.953, which shows that the data fitted well to Higuchi’s square root of time equation
confirming the release followed diffusion mechanism. Kinetic data also treated for Peppas equation, the slope
(n) values ranges from 0.126- 0.626 that shows Fickian diffusion mechanism. Polynomial equations were
derived for t10%, t50%, t75% and t90% values by backward stepwise linear regression analysis. The dissolution data
(Kinetic parameters) of factorial formulations F1 to F9 are shown in Table 5.
Raghavendra Kumar Gunda /Int.J. PharmTech Res. 2015,8(4),pp 713-724. 720
Table 5: Dissolution Parameters of Rosiglitazone Maleate Sustained Release Tablets 3² Full Factorial
Design Batches
Polynomial equation for 3² full factorial designs is given in Equation
Y= b0+b1 X1+b2 X2+b12 X1X2+b11 X1²+b22 X2²…
Where, Y is dependent variable, b0 arithmetic mean response of nine batches, and b1 estimated co-
efficient for factor X1. The main effects (X1 and X2) represent the average result of changing one factor at a
time from its low to high value. The interaction term (X1X2) shows how the response changes when two factors
are simultaneously changed. The polynomial terms (X1² and X2²) are included to investigate non-linearity.
Validity of derived equations was verified by preparing Two Check point Formulations of Intermediate
concentration(C1, C2).
The equations for t10%, t50% t75% and t90% developed as follows,
Y1= 0.612+0.072X1+0.0325X2-0.005X1X2+0.01067 X1
2
-0.01084X2
2
(for t10%)
Y2= 4.026+0.471X1+0.214X2-0.029 X1X2+0.0696 X1
2
-0.0688 X2
2
(for t50%)
Y3= 8.053+0.943X1+0.429X2-0.058 X1X2+0.140 X1
2
-0.138 X2
2
(for t75%)
Y4 = 13.380+1.567X1+0.712X2-0.097 X1X2+0.232 X1
2
-0.229 X2
2
(for t90%)
Table 6: Dissolution Parameters for Predicted and Observed Values for Check Point Formulations
Formulation
Code
Predicted Value Actual Observed Value
t10% (h) t50% (h) t75% (h)) t90% (h) t10% (h) t50% (h) t75% (h)) t90% (h)
C1 0.53 3.50 6.99 11.05 0.54 3.49 7.01 11.06
C2 0.69 4.52 9.04 15.04 0.69 4.53 9.06 15.05
The positive sign for co-efficient of X1 in Y1, Y2, Y3 and Y4 equations indicates that, as the
concentration of HPMCK15M increases, t10%, t50%, t75% and t90% value increases. In other words the data
demonstrate that both X1 (amount of HPMCK15M) and X2 (amount of Carbopol934P) affect the time required
for drug release (t10%, t50%, t75% and t90%). From the results it can be concluded that, and increase in the amount of
the polymer leads to decrease in release rate of the drug and drug release pattern may be changed by appropriate
selection of the X1 and X2 levels. The Dissolution parameters for predicted from the polynomial equations
derived and those actual observed from experimental results are summarised in Table 6. The closeness of
Predicted and Observed values for t10%, t50%, t75% and t90% indicates validity of derived equations for dependent
variables. The Contour Plots were presented to show the effects of X1 and X2 on t10%, t50%, t75% and t90%. The final
best (Optimised) formulation (F5) is compared with marketed product (AVANDIA)shows similarity factor (f2)
93.1376, difference factor (f1) 1.7642 (There is no significant difference in drug release because tcal is<0.05).
S.No
Formulation
Code
Kinetic Parameters
t10% (h) t50% (h) t75% (h)) t90% (h)
1 F1 0.711 4.680 9.360 15.552
2 F2 0.700 4.606 9.212 15.306
3 F3 0.650 4.277 8.554 14.212
4 F4 0.630 4.148 8.295 13.783
5 F5 0.609 4.007 8.014 13.315
6 F6 0.575 3.785 7.569 12.576
7 F7 0.581 3.825 7.650 12.711
8 F8 0.548 3.604 7.208 11.975
9 F9 0.502 3.306 6.611 10.985
10 MP 0.594 3.906 7.813 12.981
Raghavendra Kumar Gunda /Int.J. PharmTech Res. 2015,8(4),pp 713-724. 721
Fig.5 linear Contour Plot for t10% Fig.6 Contour Plot for t10%
Fig.7 linear Contour Plot for t50% Fig.8 Contour Plot for t50%
Fig.9 linear Contour Plot for t75% Fig.10 Contour Plot for t75%
Raghavendra Kumar Gunda /Int.J. PharmTech Res. 2015,8(4),pp 713-724. 722
Fig.11 linear Contour Plot for t90% Fig.12 Contour Plot for t90%
Conclusion
The present research work envisages the applicability of rate retarding agents such as HPMCK15M and
Carbopol934P in the design and development of sustained release tablet formulations of Rosiglitazone Maleate
utilizing the 32
factorial design. From the results it was clearly understand that as the retardant concentration
increases the release rate of drug was retarded and both of these polymers can be used in combination since do
not interact with the drug which may be more helpful in achieving the desired sustained release of the drug for
longer periods. The optimized formulation followed Higuchi’s kinetics while the drug release mechanism was
found to be Fickian Diffusion, Zero order release type, controlled by diffusion through the swollen matrix. On
the basis of evaluation parameters, the optimized formulation F5 may be used once a day administration in the
management of Type-II Diabetes mellitus.
Acknowledgements:
The author would like to thank Management, Principal, Teaching, Non-teaching Staff of Narasaraopeta
Institute of Pharmaceutical Sciences, Narasaraopet, Guntur (D.t), A.P., India for providing support for
successful completion of research work.
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*****

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Formulation Development and Evaluation of Rosiglitazone Maleate Sustained Release Tablets using 32 Factorial Design

  • 1. International Journal of PharmTech Research CODEN (USA): IJPRIF, ISSN: 0974-4304 Vol.8, No.4, pp 713-724, 2015 Formulation Development and Evaluation of Rosiglitazone Maleate Sustained Release Tablets using 32 Factorial Design Raghavendra Kumar Gunda Department of Pharmaceutics, Narasaraopeta Institute of Pharmaceutical Sciences, Narasaraopet, Guntur (Dt), Andhra Pradesh, India-522601 Abstract: The main objective of present investigation is to formulate the sustained release tablet of Rosiglitazone Maleate using 32 factorial design. Rosiglitazone Maleate, an oral anti- diabetic agent. The SR tablets of Rosiglitazone Maleate were prepared employing different concentrations of HPMCK15M and Carboplol934P in different combinations as a rate retardants by Direct Compression technique using 32 factorial design. The quantity/ concentration of Polymers , HPMCK15M and Carboplol934P required to achieve the desired drug release was selected as independent variables, X1 and X2 respectively whereas, time required for 10% of drug dissolution (t10%), 50% (t50%), 75% (t75%) and 90% (t90%) were selected as dependent variables. Totally nine formulations were designed and are evaluated for hardness, friability, thickness, % drug content, In-vitro drug release. From the Results it was concluded that all the formulation were found to be with in the Pharmacopoeial limits and the In-vitro dissolution profiles of all formulations were fitted in to different Kinetic models, the statistical parameters like intercept (a), slope (b) & regression coefficient (r) were calculated. Polynomial equations were developed for t10%, t50%, t75%, t90%. Validity of developed polynomial equations were verified by designing 2 check point formulations(C1, C2). According to SUPAC guidelines the formulation (F5) containing combination of 25% HPMCK15M and 20% Carboplol934P, is the most similar formulation (similarity factor f2=93.1376, dissimilarity factor f1= 1.7642 & No significant difference, t= 0.06949) to marketed product (AVANDIA). The selected formulation (F5) follows Higuchi’s kinetics, and the mechanism of drug release was found to be Fickian Diffusion (n= 0.417). Keywords: Rosiglitazone Maleate, 32 Factorial Design, Sustained Release Tablet, HPMCK15M , Carbopol934P, SUPAC, Fickian Diffusion Mechanism, Zero order kinetics. Introduction Oral administration is the most convenient, widely used route for both conventional and novel drug delivery systems, and preferred route of drug delivery for systemic action. Tablets are the most popular oral solid formulations available in the market and are preferred by patients and physicians alike. There are many reasons for this, not the least of which would include acceptance by the patient and ease of administration . In long-term therapy for the treatment of chronic disease conditions, conventional formulations are required to be administered in multiple doses and therefore have several disadvantages1 . However, when administered orally, many therapeutic agents are subjected to extensive presystemic elimination by gastrointestinal degradation and/or first pass hepatic metabolism as a result of which low systemic bioavailability and shorter duration of therapeutic activity and formation of inactive or toxic metabolites2 . Sustained release (SR) tablet formulations are preferred for such therapy because they offer better patient compliance, maintain uniform drug levels, reduce dose and side effects, and increase the safety margin for high-potency drugs1 .
  • 2. Raghavendra Kumar Gunda /Int.J. PharmTech Res. 2015,8(4),pp 713-724. 714 Over the past 30 years, as the expense and complications involved in marketing new drug entities have increased, with concomitant recognition of the therapeutic advantages of controlled drug delivery, the goal in the designing sustained / controlled drug delivery system is to reduce the dosing frequency or to increase effectiveness of the drug by localization at the site of action, reducing the dose required, or providing uniform drug delivery3 . Sustained release dosage forms may be defined as any drug or dosage form modification that prolonged but not necessarily uniform release of drug. The goal of a sustained release dosage form is to maintain therapeutic blood or tissue levels of the drug for an extended period. This is usually accomplished by attempting to obtain zero-order release from the dosage form. Zero-order release constitutes the drug release from the dosage form that is independent of the amount of drug in the delivery system (i. e., constant release rate). Sustained release systems generally do not attain this type of release and usually try to mimic zero-order release by providing drug in a slow first-order fashion (i. e., concentration dependent). Systems that are designated as prolonged release can also be considered as attempts at achieving sustained release delivery4,5 . Sustained release tablet allowing a 2 fold or greater reduction in frequency of administration of a drug in comparison with the frequency required by a Prompt release dosage form6,7 . Sustained release products provide advantage over Immediate release dosage form by optimising biopharmaceutical, pharmacokinetic and pharmacodynamic properties of drug. Sustained release dosage forms have been demonstrated to improve therapeutic efficiency by maintenance of a steady drug plasma concentration8,9 . Oral controlled drug delivery system represents one of the frontier areas of drug delivery system in order to fulfill the need for a long-term treatment with anti-HIV agents, anti-Diabetics(Oral Hypoglycaemics))10 . Among the different controlled drug delivery (CDD) systems, matrix based controlled release tablet formulations are the most popularly preferred for its convenience to formulate a cost effective manufacturing technology in commercial scale. Development of oral controlled release matrix tablets containing water-soluble drug has always been a challenging because of dose dumping due to improper formulation resulting in plasma fluctuation and accumulation of toxic concentration of drug(Peak-Valley Concentration)11 . The use of polymers in controlling the release of drugs has become an important tool in the formulation of pharmaceutical dosage forms. Over many years, numerous studies have been reported in the literature on the application of hydrophilic polymers in the development of controlled release matrix systems for various drugs 12,13,14 . Since the early 1950s, the application of polymeric materials for medical purposes is growing very fast. Polymers have been used in the medical field for a large extent 15 . Natural polymers remain attractive primarily because they are inexpensive, readily available, be capable of chemical modifications, non-carcinogenicity, mucoadhesivity, biodegradable, biocompatible, high drug holding capacity and high thermal stability and easy of compression 16 . This led to its application as excipient in hydrophilic drug delivery system. The various natural gums and mucilages have been examined as polymers for sustained drug release in the last few decades for example; guar gum, tragacanth gum, xanthan gum, pectin, alginates etc. In the development of a sustained release tablet dosage form. Availability of wide variety of polymer and frequent dosing interval helps the scientist to develop sustained release product. cellulose derivatives such as carboxymethyl cellulose (CMC), sodium carboxymethyl cellulose, hydroxyproyl cellulose (HPC), and hydroxypropyl methyl cellulose (HPMC) have been extensively studied as polymer in the controlled release tablet formulations17 . These polymers are most preferred because of its cost effectiveness, broad regulatory acceptance, non-toxic and easy of compression. These dosage forms are available in extended release, targeted release, delayed release, prolonged action dosage form. Some factors like molecular size, diffusivity, pKa-ionization constant, release rate, dose and stability, duration of action, absorption window, therapeutic index, protein binding, and metabolism affect the design of sustained release formulation. The future of sustained release products is promising in some area like chronopharmacokinetic system, targeted drug delivery system, mucoadhesive system, particulate system that provide high promise and acceptability. Developing oral-sustained release formulations for highly water-soluble drugs with constant rate of release has become a challenge to the pharmaceutical technologists. Fast release drug generally causes toxicity if not formulated as extended release dosage form. Among various formulation approaches, in controlling the release of water-soluble drugs, the development of sustained release coated granules has a unique advantage of lessening the chance of dose dumping which is a major problem when highly water-soluble drug is formulated as matrix tablets. Most of the researchers have worked on matrix tablets and multilayered matrix tablets. Among numerous approaches to oral SR formulation, matrix system of dosage form proves to be potential
  • 3. Raghavendra Kumar Gunda /Int.J. PharmTech Res. 2015,8(4),pp 713-724. 715 because of its simplicity, ease of manufacturing, low cost, high level of reproducibility, stability, ease of scale up, and process validation 18 . Oral sustained release dosage form by direct compression technique is a simple approach of drug delivery systems that proved to be rational in the pharmaceutical arena for its ease, compliance, faster production, avoid hydrolytic or oxidative reactions occurred during processing of dosage forms19 . The selection of the drug candidates for sustained release system needs consideration of several biopharmaceutical, pharmacokinetic and pharmacodynamic properties of drug molecule20 . In the present study, a sustained release dosage form of Rosiglitazone Maleate has been developed that makes less frequent administering of drug. Rosiglitazone is an antidiabetic agent belongs to the class of Thiazolidinediones, used in management of type-two diabetes mellitus. Rosiglitazone maleate has a half life of (3‐4hr) and it reaches a peak plasma concentration after 1hrs and which is absorbed from gastrointestinal tract but solubility decreases with increasing pH in the physiologic range21,22 . After 8 to 12 weeks of Rosiglitazone monotherapy, the dose may be doubled in case of insufficient response and this leads to higher incidence of dose dependent side effects. Such as gastro-intestinal disturbances, headache, altered blood lipids, oedema, hypoglycaemia. Further, adverse events of clinical significance which are reported frequently with conventional instant release dosage forms of the drug are oedema, anaemia and weight gain . Thus, there is a need to maintain Rosiglitazone at its steady state plasma concentration. Hence, the study was carried out to formulate and evaluate sustained release dosage form of Rosiglitazone Maleate as a model drug and had a aim that final batch formulation parameters should shows prolong drug release. Development of dosage form depends on chemical nature of the drug/polymers, matrix structure, swelling, diffusion, erosion, release mechanism and the in vivo environment. It is an important issue is to design an optimized formulation with an appropriate dissolution rate in a short time period and minimum trials. Many statistical experimental designs have been recognized as useful techniques to optimize the process variables. For this purpose, response surface methodology (RSM) utilizing a polynomial equation has been widely used. Different types of RSM designs include 3-level factorial design, central composite design (CCD), Box-Behnken design and D-optimal design. Response surface methodology (RSM) is used when only a few significant factors are involved in experimental optimization. The technique requires less experimentation and time, thus proving to be far more effective and cost-effective than the conventional methods of formulating sustained release dosage forms23,24,25,26 . Hence an attempt is made in this research work to formulate Sustained release (SR) Tablets of Rosiglitazone Maleate using HPMCK15M andCarbopol934P . Instead of normal and trial method, a standard statistical tool design of experiments is employed to study the effect of formulation variables on the release properties. Large scale production needs more simplicity in the formulation with economic and cheapest dosage form. The SR tablets formulation by direct compression method is most acceptable in large scale production. A 32 full factorial design was employed to systematically study the drug release profile . A 32 full factorial design was employed to investigate the effect of two independent variables (factors), i.e the amounts of HPMCK15M and Carbopol 934P on the dependent variables, i.e. t10%, t50%, t75%, t90%, ( Time taken to release 10%,50%75%,90% respectively) Materials and Methods Materials used in this study were obtained from the different sources. Rosiglitazone Maleate was a gift sample from Aurobindo pharma Ltd, Hyderabad, India. HPMCK15M, Carbopol934P, Di Calcium Phosphate and Micro Crystalline Cellulose were procured from Loba Chemie Pvt.Ltd, Mumbai. Other excipients such as Aerosil and magnesium stearate were procured from S.D. Fine Chem. Ltd., Mumbai.
  • 4. Raghavendra Kumar Gunda /Int.J. PharmTech Res. 2015,8(4),pp 713-724. 716 Formulation Development of Rosiglitazone Maleate Sustained Release Tablets: The factorial design is a technique that allows identification of factors involved in a process and assesses their relative importance. In addition, any interaction between factors chosen can be identified. Construction of a factorial design involves the selection of parameters and the choice of responses27 . A selected three level, two factor experimental design (32 factorial design) describe the proportion in which the independent variables HPMCK15M and Carbopol934P were used in formulation of Rosiglitazone Maleate sustained release (SR) Tablets. The time required for 10% (t10%), 50% (t50%), 75% (t75%) and 90% (t90%) drug dissolution were selected as dependent variables. Significance terms were chosen at 95% confidence interval (p<0.05) for Final Equations. Polynomial equations were developed for t10%, t50%, t75%, t90%, (step-wise backward Linear Regression Analysis). The three levels of factor X1 (HPMCK15M) at a concentration of 20%, 25%, 30%. three levels of factor X2 (Carbopol934P) at a concentration of 15%, 20%, 25%.(% with respect to total tablet weight) was taken as the rationale for the design of the Rosiglitazone Maleate SR tablet formulation. Totally nine Rosiglitazone Maleate sustained release tablet formulations were prepared employing selected combinations of the two factors i.e X1, X2 as per 32 Factorial and evaluated to find out the significance of combined effects of X1, X2 to select the best combination and the concentration required to achieve the desired prolonged/ sustained release of drug from the dosage form. Preparation of Rosiglitazone Maleate Sustained Release Tablets: All ingredients were collected and weighed accurately. Sift Rosiglitazone Maleate with Microcrystalline Celulose and polymers through sieve no. 44# and then rinse with remaining excipients. Sift colloidal silicon dioxide (Aerosil-200) and magnesium stearate separately, through sieve no. 60#. Pre-blend all ingredients (except lubricant- magnesium stearate) in blender for 15 minutes. Add magnesium stearate and then again blend for 5-6 minutes. Lubricated powder was compressed by using rotary tablet punching machine (RIMEK), Ahmedabad). Compressed tablets were examined as per official standards and unofficial tests. Tablets were packaged in well closed light resistance and moisture proof containers. Experimental Design: Experimental design utilized in present investigation for the optimization of polymer concentration such as, concentration of HPMCK15M was taken as X1 and concentration of Carbopol934P was taken as X2. Experimental design was given in the Table 1. Three levels for the Concentration of HPMCK15M were selected and coded as -1= 20%, 0=25%, +1=30%. Three levels for the Concentration of Carbopol934P were selected and coded as -1= 15%, 0=20%, +1=25%. Formulae for all the experimental batches were given in Table 2 28,29 . Table 1: Experimental Design Layout Formulation Code X1 X2 F1 1 1 F2 1 0 F3 1 -1 F4 0 1 F5 0 0 F6 0 -1 F7 -1 1 F8 -1 0 F9 -1 -1
  • 5. Raghavendra Kumar Gunda /Int.J. PharmTech Res. 2015,8(4),pp 713-724. 717 Table 2: Formulae for the Preparation of Rosiglitazone Maleate Sustained Release Tablets as per Experimental Design Name of Ingredients Quantity of Ingredients per each Tablet (mg) F1 F2 F3 F4 F5 F6 F7 F8 F9 Rosiglitazone Maleate 16 16 16 16 16 16 16 16 16 Microcrystalline Cellulose 30 30 30 30 30 30 30 30 30 HPMCK15M 120 120 120 100 100 100 80 80 80 Carbopol934P 100 80 60 100 80 60 100 80 60 Di Calcium Phosphate 127 147 167 147 167 187 167 187 207 Aerosil 2 2 2 2 2 2 2 2 2 Magnesium Stearate 5 5 5 5 5 5 5 5 5 Total Weight 400 400 400 400 400 400 400 400 400 Evaluation of Rosiglitazone Maleate Sustained Release Tablets: Hardness29 The hardness of the tablets was tested by diametric compression using a Monsanto Hardness Tester. A tablet hardness of about 2-4 kg/cm2 is considered adequate for mechanical stability. Friability21 The friability of the tablets was measured in a Roche friabilator (Camp-bell Electronics, Mumbai). Tablets of a known weight (W0) or a sample of 20 tablets are dedusted in a drum for a fixed time (100 revolutions) and weighed (W) again. Percentage friability was calculated from the loss in weight as given in equation as below. The weight loss should not be more than 1 % Friability (%) = [(Initial weight- Final weight) / (Initial weight)] x 100 Content Uniformity29 In this test, 20 tablets were randomly selected and the percent drug content was determined, the tablets contained not less than 85% or more than 115% of the labelled drug content can be considered as the test was passed. Assay22 The drug content in each formulation was determined by triturating 20 tablets and powder equivalent to average weight was added in 100ml of 0.1N Hydrochloric acid, followed by stirring. The solution was filtered through a 0.45μ membrane filter, diluted suitably and the absorbance of resultant solution was measured spectrophotometrically at 318nm using 0.1 N Hydrochloric acid as blank. Thickness 29 Thickness of the all tablet formulations were measured using vernier calipers by placing tablet between two arms of the vernier calipers. In-vitro Dissolution Study: The In-vitro dissolution study for the Rosiglitazone Maleate sustained release tablets were carried out in USP XXIII type-II dissolution test apparatus (Paddle type) using 900 ml of 0.1 N HCl as dissolution medium at 50 rpm and temperature 37±0.5°C. At predetermined time intervals, 5 ml of the samples were withdrawn by means of a syringe fitted with a pre-filter, the volume withdrawn at each interval was replaced with same quantity of fresh dissolution medium. The resultant samples were analyzed for the presence of the drug release by measuring the absorbance at 318 nm using UV Visible spectrophotometer after suitable dilutions. The determinations were performed in triplicate (n=3). Kinetic modeling of drug release: The dissolution profile of all the formulations was fitted in to zero-order, first-order, Higuchi and Korsmeyer-peppas models to ascertain the kinetic modeling of drug release30,31,32,33 .
  • 6. Raghavendra Kumar Gunda /Int.J. PharmTech Res. 2015,8(4),pp 713-724. 718 Results and Discussion: Sustained release tablets of Rosiglitazone Maleate were prepared and optimized by 32 factorial design in order to select the best combination of different rate retarding agents, HPMCK15M, Carbopol934P and also to achieve the desired prolong/sustained release of drug from the dosage form. The two factorial parameters involved in the development of formulations are, quantity of HPMCK15M & Carbopol934P polymers as independent variables (X1, X2), and In vitro dissolution parameters such as t10%, t50% , t75% & t90% as dependent variables. Totally nine formulations were prepared using 3 levels of 2 factors and all the formulations containing 16 mg of Rosiglitazone Maleate were prepared as a sustained release tablet dosage form by Direct Compression technique as per the formulae given in Table 2. All the prepared tablets were evaluated for different post compression parameters, drug content, mean hardness, friability, mean thickness, mean diameter as per official methods and results are given in Table 3. The hardness of tablets was in the range of 5.17-5.50 Kg/cm2 . Weight loss in the friability test was less than 0.67%. Drug content of prepared tablets was within acceptance range only. Results for all Post-compression parameters were tabulated or shown in Table 3. In-vitro Dissolution studies were performed for prepared tables using 0.1 N HCl as a dissolution media at 50 rpm and temperature 37±0.5°C. The In-vitro dissolution profiles of tablets are shown in Fig.1 and the dissolution parameters are given in Table 4. Cumulative % Drug release of Factorial Design Formulations F1-F9 at 12Hr were found to be in the range of 80.010-90.500 %. From the result it reveals that the release rate was higher for formulations containing Low level of HPMCK 15M/ Carbopol934P compared with other Formulations containing Higher level, due to High concentration of polymer drug may have entrapped within a polymer matrix causing a decrease in rate of drug release. Therefore, required release of drug can be obtained by manipulating the composition of HPMCK15M and Carbopol934P. Table 3: Post-Compression Parameters for the Formulations S. No Formulation Code Hardness (kg/cm2 ) Diameter (mm) Thickness (mm) Friability (%) Weight Variation Drug Content (%)1 F1 5.30 13.66 6.30 0.212 400.97 98.32 2 F2 5.28 13.62 6.29 0.215 400.80 98.23 3 F3 5.17 13.53 6.22 0 .217 399.93 97.88 4 F4 5.20 12.98 6.16 0.225 400.067 97.44 5 F5 5.37 12.90 6.12 0.667 400.617 97.36 6 F6 5.40 12.87 6.10 0.258 400.217 97.00 7 F7 5.50 11.47 5.80 0.175 400.817 96.40 8 F8 5.40 12.86 6.08 0.208 400.45 96.65 9 F9 5.50 12.20 5.93 0.080 400.033 96.04 Table 4: Regression Analysis Data of 32 Factorial Design Formulations of Rosiglitazone Maleate F1 to F9 are factorial formulations, r-correlation coefficient, a-Intercept, b-Slope and MP-Marketed Product. S. No Form ulati on Code Kinetic Parameters Zero Order First Order Higuchi Korsmeyer-Peppas a b r a b r a b r a b r 1 F1 7.446 7.795 0.986 2.106 0.064 0.977 24.47 28.353 0.928 0.126 1.774 0.990 2 F2 6.682 7.790 0.987 2.105 0.065 0.978 23.82 28.390 0.931 0.259 1.636 0.993 3 F3 5.465 7.967 0.987 2.109 0.070 0.978 23.34 29.189 0.936 0.396 1.510 0.994 4 F4 5.182 8.057 0.988 2.111 0.073 0.979 23.43 29.598 0.939 0.375 1.549 0.991 5 F5 4.390 8.127 0.988 2.112 0.075 0.980 23.06 29.972 0.943 0.417 1.517 0.989 6 F6 3.226 8.184 0.989 2.118 0.080 0.979 22.17 30.246 0.946 0.548 1.384 0.991 7 F7 3.250 8.197 0.987 2.113 0.079 0.981 22.36 30.353 0.946 0.510 1.428 0.989 8 F8 2.219 8.256 0.989 2.122 0.083 0.979 21.58 30.622 0.950 0.601 1.339 0.991 9 F9 1.419 8.452 0.988 2.133 0.091 0.979 21.54 31.484 0.953 0.626 1.332 0.988 10 MP 3.762 8.155 0.988 2.113 0.077 0.980 22.63 30.133 0.945 0.474 1.461 0.990
  • 7. Raghavendra Kumar Gunda /Int.J. PharmTech Res. 2015,8(4),pp 713-724. 719 Much variation was observed in the t10% , t50%, t75% and t90% due to formulation variables. Formulation F5 containing 100 mg of HPMCK15M, 80 mg of Carbopol934P showed promising dissolution parameter (t10%= 0.609 h, t50% = 4.007 h, t75% = 8.014 h, t90% = 13.315 h). The difference in burst effect of the initial time is a result of the difference in the viscosity of the polymeric mixtures. Dortunc and Gunal have reported that increased viscosity resulted in a corresponding decrease in the drug release, which might be due to the result of thicker gel layer formulation34 . Fig.1 Comparative Zero Order Plots for F1-F9 Fig.2 Comparative First Order Plots for F1-F9 Fig.3 Comparative Higuchi Plots for F1-F9 Fig.4 Comparative Korsmeyer-Peppas Plots for F1-F9 The In -vitro dissolution data of Rosiglitazone Maleate SR formulations was subjected to goodness of fit test by linear regression analysis according to zero order and first order kinetic equations, Higuchi’s and Korsmeyer-Peppas models to assess the mechanism of drug release. The results of linear regression analysis including regression coefficients are summarized in Table 4 and plots shown in fig.1,2,3,4. It was observed from the above that dissolution of all the tablets followed zero order kinetics with co-efficient of determination (R2 ) values above 0.986. The values of r of factorial formulations for Higuchi’s equation was found to be in the range of 0.928-0.953, which shows that the data fitted well to Higuchi’s square root of time equation confirming the release followed diffusion mechanism. Kinetic data also treated for Peppas equation, the slope (n) values ranges from 0.126- 0.626 that shows Fickian diffusion mechanism. Polynomial equations were derived for t10%, t50%, t75% and t90% values by backward stepwise linear regression analysis. The dissolution data (Kinetic parameters) of factorial formulations F1 to F9 are shown in Table 5.
  • 8. Raghavendra Kumar Gunda /Int.J. PharmTech Res. 2015,8(4),pp 713-724. 720 Table 5: Dissolution Parameters of Rosiglitazone Maleate Sustained Release Tablets 3² Full Factorial Design Batches Polynomial equation for 3² full factorial designs is given in Equation Y= b0+b1 X1+b2 X2+b12 X1X2+b11 X1²+b22 X2²… Where, Y is dependent variable, b0 arithmetic mean response of nine batches, and b1 estimated co- efficient for factor X1. The main effects (X1 and X2) represent the average result of changing one factor at a time from its low to high value. The interaction term (X1X2) shows how the response changes when two factors are simultaneously changed. The polynomial terms (X1² and X2²) are included to investigate non-linearity. Validity of derived equations was verified by preparing Two Check point Formulations of Intermediate concentration(C1, C2). The equations for t10%, t50% t75% and t90% developed as follows, Y1= 0.612+0.072X1+0.0325X2-0.005X1X2+0.01067 X1 2 -0.01084X2 2 (for t10%) Y2= 4.026+0.471X1+0.214X2-0.029 X1X2+0.0696 X1 2 -0.0688 X2 2 (for t50%) Y3= 8.053+0.943X1+0.429X2-0.058 X1X2+0.140 X1 2 -0.138 X2 2 (for t75%) Y4 = 13.380+1.567X1+0.712X2-0.097 X1X2+0.232 X1 2 -0.229 X2 2 (for t90%) Table 6: Dissolution Parameters for Predicted and Observed Values for Check Point Formulations Formulation Code Predicted Value Actual Observed Value t10% (h) t50% (h) t75% (h)) t90% (h) t10% (h) t50% (h) t75% (h)) t90% (h) C1 0.53 3.50 6.99 11.05 0.54 3.49 7.01 11.06 C2 0.69 4.52 9.04 15.04 0.69 4.53 9.06 15.05 The positive sign for co-efficient of X1 in Y1, Y2, Y3 and Y4 equations indicates that, as the concentration of HPMCK15M increases, t10%, t50%, t75% and t90% value increases. In other words the data demonstrate that both X1 (amount of HPMCK15M) and X2 (amount of Carbopol934P) affect the time required for drug release (t10%, t50%, t75% and t90%). From the results it can be concluded that, and increase in the amount of the polymer leads to decrease in release rate of the drug and drug release pattern may be changed by appropriate selection of the X1 and X2 levels. The Dissolution parameters for predicted from the polynomial equations derived and those actual observed from experimental results are summarised in Table 6. The closeness of Predicted and Observed values for t10%, t50%, t75% and t90% indicates validity of derived equations for dependent variables. The Contour Plots were presented to show the effects of X1 and X2 on t10%, t50%, t75% and t90%. The final best (Optimised) formulation (F5) is compared with marketed product (AVANDIA)shows similarity factor (f2) 93.1376, difference factor (f1) 1.7642 (There is no significant difference in drug release because tcal is<0.05). S.No Formulation Code Kinetic Parameters t10% (h) t50% (h) t75% (h)) t90% (h) 1 F1 0.711 4.680 9.360 15.552 2 F2 0.700 4.606 9.212 15.306 3 F3 0.650 4.277 8.554 14.212 4 F4 0.630 4.148 8.295 13.783 5 F5 0.609 4.007 8.014 13.315 6 F6 0.575 3.785 7.569 12.576 7 F7 0.581 3.825 7.650 12.711 8 F8 0.548 3.604 7.208 11.975 9 F9 0.502 3.306 6.611 10.985 10 MP 0.594 3.906 7.813 12.981
  • 9. Raghavendra Kumar Gunda /Int.J. PharmTech Res. 2015,8(4),pp 713-724. 721 Fig.5 linear Contour Plot for t10% Fig.6 Contour Plot for t10% Fig.7 linear Contour Plot for t50% Fig.8 Contour Plot for t50% Fig.9 linear Contour Plot for t75% Fig.10 Contour Plot for t75%
  • 10. Raghavendra Kumar Gunda /Int.J. PharmTech Res. 2015,8(4),pp 713-724. 722 Fig.11 linear Contour Plot for t90% Fig.12 Contour Plot for t90% Conclusion The present research work envisages the applicability of rate retarding agents such as HPMCK15M and Carbopol934P in the design and development of sustained release tablet formulations of Rosiglitazone Maleate utilizing the 32 factorial design. From the results it was clearly understand that as the retardant concentration increases the release rate of drug was retarded and both of these polymers can be used in combination since do not interact with the drug which may be more helpful in achieving the desired sustained release of the drug for longer periods. The optimized formulation followed Higuchi’s kinetics while the drug release mechanism was found to be Fickian Diffusion, Zero order release type, controlled by diffusion through the swollen matrix. On the basis of evaluation parameters, the optimized formulation F5 may be used once a day administration in the management of Type-II Diabetes mellitus. Acknowledgements: The author would like to thank Management, Principal, Teaching, Non-teaching Staff of Narasaraopeta Institute of Pharmaceutical Sciences, Narasaraopet, Guntur (D.t), A.P., India for providing support for successful completion of research work. References 1. Swati Jain, Neelesh Kumar Mehra, Akhlesh Kumar Singhai and Gaurav Kant Saraogi. Development and evaluation of sustained release matrix tablet of lamivudine. IJPSR, 2011; Vol. 2(1): 454-461 2. R. Ruben Singh. Design, Formulation And In Vitro Evaluation Of Lamivudine Hcl Sustained Release Tablets. International Journal of Research in Pharmaceutical and Nano Sciences, 2014; 3(2): 113 – 121. 3. Y. Ganesh kumar, j. Sreekanth, d. Satyavati. Formulation development and in vitro evaluation of sustained release matrix tablets of bosentan by using synthetic polymers. Int J Pharm Pharm Sci,2014; 6( 11): 111-118 4. Bankar GS, Rhodes CT. Eds. Modern Pharmaceutics. 3 rd edn. Marcel Dekker, Inc. New York; 1996. p. 668-9. 5. Lachmann L, Lieberman HA, Kanig JL. The Theory & Practice of Industrial Pharmacy. Varghese Publishing House, Bombay, 3rd Edition; 1991. p. 430. 6. VNL. Sirisha*, Y. Kiran Kumarrao and M. Chinna Eswaraiah. Formulation and Evaluation of Lamivudine and Zidovudine Extended Release Tablets. International Journal of Research in Pharmaceutical and Biomedical Sciences, 2012; 3 (4): 1759-1763. 7. John C and Morten C. The Science ofDosage Form Design, Aulton: Modified release peroral dosage forms, (2nded) Churchill Livingstone. 2002:290-300.
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