3. Manufacturing and Planning
• What are Calendars
– Calendars can be defined so that the system
can get to know the working days / Hours /
Shift the locations work with.
– Calendars can be defined for multiple
locations.
4. Manufacturing and Planning
• What are Work Centers
– Every Machine or Manpower that may be
required to do a process is defined as a work
center
5. Manufacturing and Planning
• What are Capacities
– Every Machine or Manpower that may be
required has specific capacities or load that it
can handle on the best situation ( Capacities
do play a huge role in Scheduling)
6. Manufacturing and Planning
• What are Bill of material
– A bill of material is the recipe of inputs that go
into a production to get a specific output
(Semi finished / Finished goods )
7. Manufacturing and Planning
• What is a Route
– A route is the production line ( work centers ).
That the bill of material takes to achieve the
output as defined in the bill of material.
8. Manufacturing and Planning
• Process and discrete manufacturing
• Define Calendars
• Define Capacities
• Define Work Centers
• Define Bill of materials
• Define Routes
9. Manufacturing and Planning
• Consider a Requirement where we
manufacture Tins made from tin sheet
which depends on multi processes ,
multi machines & multiple Bill of materials.
10. Manufacturing and Planning
To Manufacture Tins
– Assume it takes three Processes
• Printing
– Level 1
– Level 2
• Cutting
• Processing.
11. Manufacturing and Planning
Process details and usage of Machines
S no Process Machine Time
1 Printing level 1 Printing Machine 30 per Hour
2 Printing level 1 Printing Machine 30 per hour
3 Cutting Cutting machine 90 Per hour
4 Tin Processing Processing Line 70 per Hour
12. Manufacturing and Planning
Process details with Bill of material
S no Inputs Input Qty Process Machines Time Output Output Qty
1
Tin
Sheets
1
Printing Level 1 Printer Machine 30 per Hour
Printed Tin - ABC 1
Printing Level 2 Printer Machine 30 per hour
2
Printed
Tin - ABC
1 Cutting Cutter Machine 90 Per hour
Cut Printed Tin
Sheet ABC
4
3
Cut
Printed
Tin Sheet
ABC
1
Tin Processing
Tin Moulding
Machine
70 per hour Tin ABC 1Base 1
Lid 1
Ear 1
Handle 1
