The manufacturing industry caters the range of products to satisfy the ever changing market needs.
To overcome the increasing production demands, the industry implies various techniques. We need a technique for
increasing the production of drilling two holes on a Railway Pinion, improve the quality of product and reduce the
operation time. This project aims to design the Jig and Fixture for the same. The 3-dimensional Computer Aided Model
of the components is made using CATIA V5-R21 software. To study the behavior of component, simulation is carried out.
Preprocessing of the CAD model is carried in Hypermesh software. Boundary conditions are applied using physical
situations of the components. Finite element analysis of the components is done, and the results obtained are compared
with the theoretical analysis and also with the available literature. The stresses and deformations are found within desired limits. Using FE analysis, the parts are manufactured and assembled.
Design and Optimization of Knuckle Joint Using TrussesAbdul Farhan
A knuckle joint is mainly used to connect two rods under tensile load. These joints are used for different types of connections e.g. tie rods, tension links in bridge structure. In this, one of the rods has an eye at the rod end and the other one is forked with eyes at both the legs. Present paper emphasizes on optimization of Knuckle joint design using Truss design, in this study, modelling and analysis of a knuckle joint is performed by using Finite Element Method. The commercial finite element package ANSYS version 18 is used for the solution of the problem. The modelling of both existing solid and modified truss design is done using 3D software Solidworks 2015.The simulation part is carried out using the Analysis software, ANSYS. With the Boundary constrains and the tensile load applied, the knuckle joint is analysed and the values are tabulated. The truss design was successful as the strength of knuckle joint improved in Model 1 by 61.31%, Deformation in Model 3 decreased by 92.18% and also the weight reduction was 3.43% in Model 7.
Mechanics of Machine lab manual c 20 20ME31PTHANMAY JS
Section 01: Strength of Material
A. Force-Types of Forces-Resolution of forces (Introduction)
1) Resolution of forces- Analytical Method
2) Resolution of forces by Graphical Method
B. Verification of Forces by triangle law, parallelogram law and Lami's theorem
C. Balancing of Rotating Mass
D. Types of Loads-Tensile, Compression, Shear, Impact, Stress and Strain types, Hooks Law & Young's Modulus
E. Conduct tensile test for the given Specimen and Determine Stress-Strain-Young’s Modulus, Yield Stress- Maximum Stress – Breaking Stress - % Elongation in Length and % Reduction in Area Also, Draw Stress - Strain Diagram for the above Parameters.
F. Conduct Compression test for the given Specimen and Determine Stress - Strain -Young’s Modulus, Yield Stress Maximum Stress - % Reduction in Length and % Increase in Area Also, Draw Stress- Strain Diagram for the above Parameters.
G. Conduct Shear test for the given specimen-Problems on Members subjected to combined Stresses
H. Ansys Transient Simulation of Tensile, Compression & Shear Test
I. Conduct Bending test for the given specimen
1) Types of Beams-Types of Loads acting on Beams-Concept of Shear force-Bending moment
2) Draw Shear force Diagram (SFD) and Bending Moment Diagram (BMD) for Cantilever subjected to Point Load and Uniformly Distributed loads (UDL)
3) Draw Shear force Diagram(SFD) and Bending Moment Diagram(BMD) for Cantilever subjected to Point Load and Uniformly Distributed loads (UDL)
4) Draw Shear force Diagram (SFD) and Bending Moment Diagram (BMD) for a simply supported beam subjected to Point Load and Uniformly Distributed loads (UDL)
5) Draw SFD and BMD for Simply supported and Cantilever beam subjected to Point Load and UDL Draw Shear force Diagram (SFD) and Bending Moment Diagram (BMD) for a Simply supported beam subjected to Point Load and Uniformly Distributed loads (UDL)
6) Draw SFD and BMD for Simply supported and Cantilever beam subjected to Point Load and UDL Draw Shear force Diagram (SFD) and Bending Moment Diagram (BMD) for a Simply supported beam subjected to Point Load and Uniformly Distributed loads (UDL)
J. Pure Bending-Assumptions-Neutral Axis-Bending Equation-Problems on Bending Equation
Section 02: Finite Element Methods (FEM)
A. Introduction to Finite Element Methods (FEM), Need-Back Ground
B. Methods employed in FEM- Steps in FEM
C. Advantages and Disadvantages, Limitations,
D. Applications of FEM-Concept of Discontinuity
1) Phases of FEA (Finite Element Analysis)
2) Discretization Process
3) Meshing–Element type
4) Stiffness Matrix of a Bar Element
5) Global Stiffness Matrix-Properties of stiffness matrix
6) Boundary Conditions – Methods – Types
E. Problems on 1-D elements Validate using FEM software (Ex: Ansys)
F. Problems on 2-D elements Validate using FEM software (Ex: Ansys)
Design and Optimization of Knuckle Joint Using TrussesAbdul Farhan
A knuckle joint is mainly used to connect two rods under tensile load. These joints are used for different types of connections e.g. tie rods, tension links in bridge structure. In this, one of the rods has an eye at the rod end and the other one is forked with eyes at both the legs. Present paper emphasizes on optimization of Knuckle joint design using Truss design, in this study, modelling and analysis of a knuckle joint is performed by using Finite Element Method. The commercial finite element package ANSYS version 18 is used for the solution of the problem. The modelling of both existing solid and modified truss design is done using 3D software Solidworks 2015.The simulation part is carried out using the Analysis software, ANSYS. With the Boundary constrains and the tensile load applied, the knuckle joint is analysed and the values are tabulated. The truss design was successful as the strength of knuckle joint improved in Model 1 by 61.31%, Deformation in Model 3 decreased by 92.18% and also the weight reduction was 3.43% in Model 7.
Mechanics of Machine lab manual c 20 20ME31PTHANMAY JS
Section 01: Strength of Material
A. Force-Types of Forces-Resolution of forces (Introduction)
1) Resolution of forces- Analytical Method
2) Resolution of forces by Graphical Method
B. Verification of Forces by triangle law, parallelogram law and Lami's theorem
C. Balancing of Rotating Mass
D. Types of Loads-Tensile, Compression, Shear, Impact, Stress and Strain types, Hooks Law & Young's Modulus
E. Conduct tensile test for the given Specimen and Determine Stress-Strain-Young’s Modulus, Yield Stress- Maximum Stress – Breaking Stress - % Elongation in Length and % Reduction in Area Also, Draw Stress - Strain Diagram for the above Parameters.
F. Conduct Compression test for the given Specimen and Determine Stress - Strain -Young’s Modulus, Yield Stress Maximum Stress - % Reduction in Length and % Increase in Area Also, Draw Stress- Strain Diagram for the above Parameters.
G. Conduct Shear test for the given specimen-Problems on Members subjected to combined Stresses
H. Ansys Transient Simulation of Tensile, Compression & Shear Test
I. Conduct Bending test for the given specimen
1) Types of Beams-Types of Loads acting on Beams-Concept of Shear force-Bending moment
2) Draw Shear force Diagram (SFD) and Bending Moment Diagram (BMD) for Cantilever subjected to Point Load and Uniformly Distributed loads (UDL)
3) Draw Shear force Diagram(SFD) and Bending Moment Diagram(BMD) for Cantilever subjected to Point Load and Uniformly Distributed loads (UDL)
4) Draw Shear force Diagram (SFD) and Bending Moment Diagram (BMD) for a simply supported beam subjected to Point Load and Uniformly Distributed loads (UDL)
5) Draw SFD and BMD for Simply supported and Cantilever beam subjected to Point Load and UDL Draw Shear force Diagram (SFD) and Bending Moment Diagram (BMD) for a Simply supported beam subjected to Point Load and Uniformly Distributed loads (UDL)
6) Draw SFD and BMD for Simply supported and Cantilever beam subjected to Point Load and UDL Draw Shear force Diagram (SFD) and Bending Moment Diagram (BMD) for a Simply supported beam subjected to Point Load and Uniformly Distributed loads (UDL)
J. Pure Bending-Assumptions-Neutral Axis-Bending Equation-Problems on Bending Equation
Section 02: Finite Element Methods (FEM)
A. Introduction to Finite Element Methods (FEM), Need-Back Ground
B. Methods employed in FEM- Steps in FEM
C. Advantages and Disadvantages, Limitations,
D. Applications of FEM-Concept of Discontinuity
1) Phases of FEA (Finite Element Analysis)
2) Discretization Process
3) Meshing–Element type
4) Stiffness Matrix of a Bar Element
5) Global Stiffness Matrix-Properties of stiffness matrix
6) Boundary Conditions – Methods – Types
E. Problems on 1-D elements Validate using FEM software (Ex: Ansys)
F. Problems on 2-D elements Validate using FEM software (Ex: Ansys)
Torsion of Non Circular Bars Saint Venants TheoryDrMathewJohn1
S4 ME BTech
KTU Advanced Mechanics of Solids-Module 5- Part B
TORSION OF GENERAL PRISMATIC BARS – SOLID SECTIONS, Saint Venant’s Method,Boundary Condition of Warping Function
Design and Analysis of Progressive tool in Sheet metal manufacturingvivatechijri
Design and development of Progressive tools for the sheet metal component is one important phase
in sheet metal manufacturing. Sheet metal press working process by progressive tools is a highly complex process
that is vulnerable to various uncertainties such as variation in progressive tools geometry, strip layout, die shear,
material properties, component and press working equipment position error and process parameters related to
its manufacturer. These uncertainties in combinations can induce heavy manufacturing losses through premature
die failure, final part geometric distortion and production risk
A cam is a rotating machine element which gives reciprocating or oscillating motion to another element known as the follower.Though the cams may be classified in many ways, among them we can classify:
1. Radial or disc cam.
2. Cylindrical cam.
A Coordinate measuring machine is an electromechanical system design to perform coordinate metrology.
CMMs are also considered as transducers that can convert physical measurements into electrical signals.
They are versatile in their capability to record measurement of complex profiles with high sensitivity (0.0025 mm) and speed.
Simulation of Deep-Drawing Process of Large Panelstheijes
The article deals with the analysis of formability of deep-drawing DC06 steel sheets. The aim of the investigations is to verify possibilities of formability of sheet metal with thickness of 0.85 mm. The mechanical parameters of the sheets have been determined in uniaxial tensile and bulge tests. The numerical simulations using AUTOFORM has been carried out for two drawpiece models. Obtained results can be used during the simulation of real forming process.
Torsion of Non Circular Bars Saint Venants TheoryDrMathewJohn1
S4 ME BTech
KTU Advanced Mechanics of Solids-Module 5- Part B
TORSION OF GENERAL PRISMATIC BARS – SOLID SECTIONS, Saint Venant’s Method,Boundary Condition of Warping Function
Design and Analysis of Progressive tool in Sheet metal manufacturingvivatechijri
Design and development of Progressive tools for the sheet metal component is one important phase
in sheet metal manufacturing. Sheet metal press working process by progressive tools is a highly complex process
that is vulnerable to various uncertainties such as variation in progressive tools geometry, strip layout, die shear,
material properties, component and press working equipment position error and process parameters related to
its manufacturer. These uncertainties in combinations can induce heavy manufacturing losses through premature
die failure, final part geometric distortion and production risk
A cam is a rotating machine element which gives reciprocating or oscillating motion to another element known as the follower.Though the cams may be classified in many ways, among them we can classify:
1. Radial or disc cam.
2. Cylindrical cam.
A Coordinate measuring machine is an electromechanical system design to perform coordinate metrology.
CMMs are also considered as transducers that can convert physical measurements into electrical signals.
They are versatile in their capability to record measurement of complex profiles with high sensitivity (0.0025 mm) and speed.
Simulation of Deep-Drawing Process of Large Panelstheijes
The article deals with the analysis of formability of deep-drawing DC06 steel sheets. The aim of the investigations is to verify possibilities of formability of sheet metal with thickness of 0.85 mm. The mechanical parameters of the sheets have been determined in uniaxial tensile and bulge tests. The numerical simulations using AUTOFORM has been carried out for two drawpiece models. Obtained results can be used during the simulation of real forming process.
Finite element optimization of stator by casted and welded structureseSAT Publishing House
IJRET : International Journal of Research in Engineering and Technology is an international peer reviewed, online journal published by eSAT Publishing House for the enhancement of research in various disciplines of Engineering and Technology. The aim and scope of the journal is to provide an academic medium and an important reference for the advancement and dissemination of research results that support high-level learning, teaching and research in the fields of Engineering and Technology. We bring together Scientists, Academician, Field Engineers, Scholars and Students of related fields of Engineering and Technology
IJRET : International Journal of Research in Engineering and Technology is an international peer reviewed, online journal published by eSAT Publishing House for the enhancement of research in various disciplines of Engineering and Technology. The aim and scope of the journal is to provide an academic medium and an important reference for the advancement and dissemination of research results that support high-level learning, teaching and research in the fields of Engineering and Technology. We bring together Scientists, Academician, Field Engineers, Scholars and Students of related fields of Engineering and Technology
Abstract: This Project presents the Design of Machining Fixture for Support Bracket for Machining on VTC (Vertical Turning Centre). Fixture Design consists of High product rate, low manufacturing operation cost. The fixture should be designed in such-a-way that part/product change overtime is very less. The report consists of study of input data from customers like Part drawing and Assembly drawing. The fixture design begins with part modeling, Machining and Analysis of various parts in the fixture assembly using AutoCAD and Solid works, for a analysis ANSYS Software package is used. The actual design begins with study details of project proposal summary from customer. After that machining fixture concept is done. Locating and clamping points are decided. This also includes accessibility, loading and unloading sequence of parts, required material for this fixture is selected, and Fixture is designed at HMT MACHINE TOOL, KALAMASSERY using Industrial application standards. Locating accuracy and machined part quality tested and found that the fixture is as good as any dedicated fixture in production.
International Journal of Engineering Research and Applications (IJERA) is an open access online peer reviewed international journal that publishes research and review articles in the fields of Computer Science, Neural Networks, Electrical Engineering, Software Engineering, Information Technology, Mechanical Engineering, Chemical Engineering, Plastic Engineering, Food Technology, Textile Engineering, Nano Technology & science, Power Electronics, Electronics & Communication Engineering, Computational mathematics, Image processing, Civil Engineering, Structural Engineering, Environmental Engineering, VLSI Testing & Low Power VLSI Design etc.
Vibration measurement and spectral analysis of chassis frame mounted structur...Dr.Vikas Deulgaonkar
Chassis mounted structure is a base component for shelters or containers mounted on heavy transport vehicles. When the vehicle is driven in rough terrains or during off-road transportation this structure has a significant role in protecting the sophisticated cargo and intelligent tracking systems placed inside the shelters. During off-road transportation or warhead conditions the vehicle is subjected to large unevenness in load due to road or soil irregularities in rough terrains, which causes vibrations to be induced in the vehicle. As the nature of vibrations induced in vehicle during travel on off-road or cross-country terrains is random and unpredictable, there is a concern to analyse the vibration response of chassis and chassis mounted structures is needed. Present work deals with vibration measurement and spectral analysis of a chassis mounted structure designed for off-road and commercial transport vehicles. The road profile on which the vibration measurement has been carried out includes paved road and cross-country terrain segments. The vibration measurement has been carried at three different vehicle speeds. Signal analysis procedure for the acquired test data is discussed. The chassis mounted structure under concern is intended to hold two shelters or containers. From the vibration measurement at critical locations, g-(RMS) and g-(peak) values for paved and cross-country roads have been found out. Power spectral density values have also been found on chassis and structure for the same transport situations. Major inferences include the evaluation of minimum and maximum g-values (peak & RMS) on chassis and chassis mounted structure. Power spectral density graphs are constructed from which the dominant frequency for both road profiles is found out
Strain characteristicts in a unique platform integrated with truck chassis un...Dr.Vikas Deulgaonkar
Present work deals with the process of determination of strain in a structural member under intense load for a typical Indian truck. Characteristics of mechanical strain at various locations on the structure are assessed. Strain gauge selection along with process of locating significant positions for strain measurement on the structure is described. Experimental process is employed for strain measurement. From the experimentation carried on the structure, the results reveal that the tri-axial stresses are dominant over bi-axial and uni-axial stresses at critical points on the structure. Contemporary data acquisition systems are utilized to acquire the strain signals. Computer simulation is carried out to have perception of the behavior of the structure under consideration. Static and Dynamic strain measurement is carried out at constant speeds on various tracks. As there are no assumptions involved in measurement like theoretical modeling and analysis, the experimental method provides the actual strain/stress values at the selected locations. Locations have been selected at cross-members where they are supported at the longitudinal members. As the stresses at these locations are not unidirectional, rosettes have been used to acquire strain in three directions. Linear strain gauges used at locations on longitudinal members.
Review and diagnostics of noise and vibrations in automobiles ijmer 2011Dr.Vikas Deulgaonkar
The present work describes various automotive noise & vibration sources and their contribution. Noise and vibration reduction technique is studied through energy flow path. Various international and Indian standards for vehicles consider two types of noise measurement i.e. pass by noise and stationary noise. This paper discusses the appropriateness of SN test for in use vehicle. A methodology for interior noise source identification and its analysis is descried. Two vehicles of same class but of different makes were compared and evaluated for interior noise and vibration levels. The effectiveness of the firewall, silencers and engine mounts are checked and compared. The correlation between pressure and vibration levels of different sources with acoustical and structure transfer path are studied. Basic causes, design guidelines and validation techniques using lab simulation and data acquisition are discussed. Application of damping technology using viscous materials to control noise and vibration in vehicles is described.
Optimization in mechanical seal design for api 682 category i applications ij...Dr.Vikas Deulgaonkar
The paper covers development of mechanical seal design to optimize the adaptive part for API 682 category 1 applications. Under the guidelines of Forschungskuratorium Maschinenbau (FKM) the static strength is investigated using local stresses. Static structural load case is carried out on the adaptive parts with non-average element-nodal stresses. The new design performance is investigated using finite element analysis in terms of equivalent stress. Improved features in the design and their effects on manufacturing benefits, seal performance leading final product cost/weight optimization are discussed. Evaluation of centrifugally cast stainless steel raw material instead of forged wrought raw material is discussed.
Noise and vibrations in automobiles review and diagnostics ijmperd 2011Dr.Vikas Deulgaonkar
The present work describes various automotive noise & vibration sources and their contribution. Noise and vibration reduction technique is studied through energy flow path. Various international and Indian standards for vehicles consider two types of noise measurement i.e. pass by noise and
stationary noise. This paper discusses the appropriateness of SN test for in use
vehicle. A methodology for interior noise source identification and its analysis is descried. Two vehicles of same class but of different makes were compared and evaluated for interior noise and vibration levels. The effectiveness of the firewall, silencers and engine mounts are checked and compared. The correlation
between pressure and vibration levels of different sources with acoustical and structure transfer path are studied. Basic causes, design guidelines and validation techniques using lab simulation and data acquisition are discussed. Application of damping technology using viscous materials to control noise and vibration in vehicles is described.
Modeling and finite element analysis for a casting defect in thin wall struct...Dr.Vikas Deulgaonkar
The casting of pump impeller blades is a difficult operation due to its thin wall structure. In the casting process for thin wall impeller structure, the prediction of shrinkage defect is a one of the important issue and failure of such thin wall structure is a commonly encountered problem. The non-uniform heat transfer rate is the main cause of such failure. The uniformity of heat transfer rate may enhance by placing the runner at appropriate position and riser based on the geometrical attributes. The flow of liquid metal and its solidification has time based temperature variation, shrinkages and porosity distributions in such structures. An attempt is made for the analysis of optimization in the placement of runner and riser through this experimentation. The experiment contains the analysis of finite element simulation of fluid flow and solidification of metal execution at various temperatures, prediction of shrinkages based on the geometry of the casting and flow curvature and porosity distribution. This work also focuses on the prediction of casting defects in aluminum thin wall pump impeller structure using commercially available software (ANSYS-FLUENT). The experimental validation of the simulation result is also done to confirm the same.
Mechanics of strain propogation in members of a platform structure devised fo...Dr.Vikas Deulgaonkar
This research paper deals with the mechanics of mechanical strain and its propagation in a steel structure through experimental analysis of a distinctive platform integrated with vehicle chassis. Dynamic values of strain components are evaluated on all constituents of the platform structure at various critical locations. Strain gauge classification for experimentation of the platform structure is described. Different nature of stresses at significant locations is evaluated with the aid of linear and rosette gauges.
Present-day data acquisition systems are utilized for acquiring the strain values. Static and dynamic strain values are evaluated for constant speeds on cross-country track.The experimentation reveals exact strain values, as there are no assumptions for measurement. Cross-country road characteristics are exactly simulated for this measurement process.
The optimum vehicle speed is maintained for the entire measurement process. Tri-axial values of strains are calculated using rosette reduction technique. Linear strain values are evaluated on longitudinal members of the platform structure. Values of strain acquired different locations reveal the critical areas of the structure for possible design modifications.
Mathematical analysis of section properties of a platform integrated with veh...Dr.Vikas Deulgaonkar
The present work depicts mathematical behavior of a vehicle mounted platform/frame integrated with chassis structure in terms of plane stresses and plane strains for non-uniform loads. The load type considered in present work is concentrated load for which the mathematical model is formulated. A different type of combination of longitudinal and cross members in platform/frame design is formulated. The dimensions of platform members are determined using IS standards. After analysis of all possible combinations of longitudinal and cross members present design is anticipated. Section properties of longitudinal and cross members of the platform are determined & deduction of bending stress and shear force based on the load pattern are the fundamental steps in design and analysis of platform structure. The peculiarity of this analysis is the calculation of combined section modulus of three members. These are evaluated by excel programs developed indigenously.
Chassis mounted structures provide a levelled base to the transport vehicles intended for on-road and off-road driving. These structures acts as cushioning elements to sophisticated cargos like intelligent tracking systems placed in shelters’ closed environment. These structures need sufficient strength and rigidity to withstand the load variations arising from tire-road interactions during rough road travel. Such structures need special attention during the design phase itself in order to improve the specified payload carrying capacity with optimized dimensions. Present paper focuses on formulation of a specialized structure mounted on chassis intended to carry shelters. A scaled prototype is manufactured and tested for different grade-load combinations. This is done through experimental strain measurement and analysis of the results. The data is acquired for nine different load magnitudes and is categorised into three sets as low, moderate and high magnitudes. Interrelation between the stress/strain values acquired during each load and gradient state is developed. The structure behaviour is hypothesized through the gradient strain measurement outcomes. Major design concerns include the spacing & orientation of cross-members, load locations on the structure and the road profiles. Cross-country and rough road terrain behavior of the structure is attempted in present work.
Finite element simulation and investigation of thin wall impeller casting ija...Dr.Vikas Deulgaonkar
In case of casting of thin wall impeller structure, the prediction of shrinkage defect is a difficult operation and failure of such thin wall structure is a commonly encountered problem. Such failures are due to non-uniform heat transfer rate. The uniformity of heat transfer rate may enhance by placing the runner at appropriate position and riser based on the geometrical attributes. An attempt is made for the analysis of optimization in the placement of runner and riser. The present work focuses on the simulation of aluminum thin wall pump impeller blade using commercially available software (ANSYS) and experiments for optimum placement of risers and reducing defects.
Finite element analysis of chassis integrated structure for tractor trolley i...Dr.Vikas Deulgaonkar
This paper deals with the design evaluation of chassis integrated structure intended to carry tractor trolleys. This structure is either bolted along with tractor trailer chassis or attached to the trolley using special attachments. Such structure is located in between the trolley chassis and tractor trolley. The role of this structure is to provide a support to the trolley during transportation in agricultural terrains. This structure transmits and upholds the load variations during tractor travel in agricultural terrains. Present work deals with design evaluation of one such structure. In this work, the structure under consideration is designed to house and support one axle semi-trailer trolley. Locations of attachment of the structure to the chassis or trolley depend upon the weight and size restrictions mentioned in Indian Standards. Major design considerations for the structure include height of the semi-trailer trolley, nature of load or cargo placed inside the trolley, restrictions on axle load and tractor geometry parameters as departure angle & ground clearance. In order to evaluate structure characteristics of stress and deflection computer simulation is carried for the road-load conditions. Road profiles for structure simulation and analysis include typical Indian agricultural terrains comprising of black cotton soil and soil lumps.
Finite element analysis and experimental simulation of chassis mounted platfo...Dr.Vikas Deulgaonkar
Chassis mounted platform is an intermediate component between vehicle chassis and chassis mounted shelter, and is intended to act as a levelled base for shelters. Shelters in combat vehicles provide a closed stipulated environment to computerized tracking systems, sophisticated defense combat equipments to suit the operational and environmental requirements during warhead situations. Platform carries transfers & sustains unevenness in load arising from the road or soil irregularities during off-road vehicle travel. Present work deals with development, evaluation and improvement of one such platform for 8x8 vehicles. In this work, the platform under consideration is designed to accommodate two shelters, each being secured to the platform using standard twist locking arrangements. Securing locations are dependent on the size & weight of the commodity to be placed inside shelter. Major design ruminations of the platform include nature & pattern of load, flange orientations of channel sections, span between webs of consecutive channels, axle load distribution and vehicle geometry constraints as ground clearance & departure angle. Finite element analysis is carried out in to order evaluate stress and deflection in the present platform configuration. Experimental strain measurement at critical locations on the platform is carried at Automotive Research Association of India (ARAI) to evaluate the performance of the platform under specified load-speed conditions. Relation between experimental stress values and strain gauge locations on the platform is assessed for different load magnitudes.
Failure analysis of fuel pumps used for diesel engines in transport utility v...Dr.Vikas Deulgaonkar
Present work deals with the failure analysis of fuel pump in transport utility vehicles. The fuel pump assembly failed at 70536km. Various types of failures in pump and its different components are analyzed. Failure mode and effect analysis (FMEA) of the acquired data has been carried out. The pump components with substantial contribution in failure are determined using risk priority number analysis and the failure causes are postulated. Using scanning electron microscopy (SEM) for pump parts as rollers and cam plates the types failures are observed. Presence of water in fuel tank indicated the reason for rusting of bottom surface of tank. Pitting failure due to rust particles has been identified in pump parts after SEM observations. Energy Dispersive Spectroscopy (EDS) of pump parts has also been carried out to identify levels of unnormalized constituent elements responsible for failure. From EDS presence of oxygen responsible for oxidation reaction with iron is identified. Significant percentage of oxygen at different locations indicated the presence of moisture in the system. Remedial measure to avoid pump failure has been suggested in present work.
Experimental investigation of inmitiable platform on heavy vehicle chassis ij...Dr.Vikas Deulgaonkar
This research paper deals with the experimental investigation of a unique platform structure by evaluation of strain through experimental technique. Strain characteristics at critical locations on the structure are evaluated for dynamic load. Strain gauge categorization for experimentation of the platform structure is described. Different nature of stresses at significant locations is evaluated with the aid of linear and rosette gauges. Present-day data acquisition systems are utilized for acquiring the strain values. Static and dynamic strain values are evaluated for constant speeds on cross-country track.
The experimentation reveals exact strain values, as there are no assumptions for measurement. Cross-country road characteristics are exactly simulated for this measurement process. The optimum vehicle speed is maintained for the entire measurement process. Tri-axial values of strains are calculated using rosette reduction technique. Linear strain values are evaluated on longitudinal members of the platform structure. Values of strain acquired different locations reveal the critical areas of the structure for possible design modifications
Development and validation of chassis mounted platform design for heavy vehic...Dr.Vikas Deulgaonkar
Hand calculations, finite element (FE) analysis and experimental validation of chassis mounted platform design for defence and commercial off-road vehicles have been attempted in this work. The work was commenced with the thorough study of platform configuration, loading pattern, platform mount location & configuration on the vehicle chassis and relevant vehicle characteristics. Calculation of section modulus, shear force and bending moment of various structural members under specified loading has been carried out before proceeding with the FE modeling and analysis of platform. FE model of the chassis mounted platform has been made using shell elements and the boundary conditions have been imposed based on the loading pattern with an assumption of rigid vehicle chassis. Static and gradient analyses of the platform have been carried out for full scale and reduced scale prototype FE models. Experimental strain measurement at critical locations under different static and gradient loads has been carried out for design validation of chassis mounted platform using the scaled prototype. Close correlation has been found between the experimental stress values and FE stress analysis results for static and gradient load conditions. From the entire load tests conducted, it is observed that the strain values in rear portion are less as compared with those in front and mid portions of the platform in-spite of the rear overhang provision.
Development and design validation of pneumatic tool for stem seal collet fi...Dr.Vikas Deulgaonkar
The present work deals with the design development and design validation of special purpose pneumatic tool to optimize the steps in assembly and consequently production process. An attempt is made to develop a pneumatic tool that uses power of compressed air to generate a force enough to press the stem seal and the collet, collet cup collectively. Detailed calculations of section properties of various members of the tool assembly are carried out. Calculation for force to be generated is done by considering possibilities i.e. hydraulic generation and pneumatic. Prior to fabrication, detailed CAD modeling of each component of assembly is carried out using CATIA V5 software which gives a correct perception of the assembly and its components. Fabrication of each component of the assembly is carried out by various manufacturing processes as Grinding, milling, drilling. To enhance surface hardness induction hardening is carried out. Close correlation between the calculated and generated force validates the design.
Design evaluation of chassis mounted platform for off road wheeled heavy vehi...Dr.Vikas Deulgaonkar
Chassis mounted platform is an intermediate component between vehicle chassis and shelter, and acts as a levelled base for shelters. Platform transfers & sustains unevenness in load arising from the road or soil irregularities during vehicle travel in rough terrains. Present work deals with development, evaluation and improvement of one such platform. In this work, the platform under consideration is designed to accommodate two shelters, each being secured to the platform using standard twist locking arrangements. Securing locations are dependent on the size & weight of the commodity to be placed inside the shelter. Major design modifications of the platform include nature & pattern of load, flange orientations of channel sections, span between webs of adjacent channels, axle load distribution and vehicle geometry constraints as ground clearance & departure angle. Hand calculations, computer aided design and finite element analysis are carried to evaluate the stress and deflection for different platform configurations. Road profiles for platform analysis include rough road and cross-country terrains. Experimental strain measurement at critical locations on the platform is carried out to evaluate the performance of the platform under specified load-speed conditions. Mathematical relation between experimental stress values and strain gauge locations on the platform is developed for different load magnitudes and loading patterns.
Design and analysis of state transport (s.t) utility vehicle ~ bus ijvss 2019Dr.Vikas Deulgaonkar
Passenger transport is an inseparable ingredient of public transport system for developing and developed nations. In present work design and analysis of state transport utility vehicle ~ bus is carried out. Present paper focuses on the design enhancements in structural features of sub and superstructure without any alterations on the chassis provided by OEMs. Limiting dimensions of bus as prescribed by automotive industry standard and central motor vehicle rules are the design constraints accounted in the present work. This work was commenced with the thorough study of sub and superstructure configurations, seat locations, passenger load patterns, locations of doors, windows & emergency exits and other relevant bus attributes. Hand calculations for evaluation gross section modulus of chassis and cross member combination are presented. Usage of shear force and bending moment diagrams to evaluate the stress and deflection for the proposed load patterns is made before proceeding for finite element analysis. Finite element modelling and analysis of the sub and super structure combination is carried using shell elements with the presumption that chassis of the bus is rigid. Roll-over analysis of bus for the present configuration is presented.
Analysis of vibration characteristics of transport utility vehicle by finite ...Dr.Vikas Deulgaonkar
Present work deals with the design and analysis vibration characteristics for transport utility vehicle. The transport utility vehicle is designed using automotive industry standards. The dynamic behaviour of vehicle depends on the selection of overall dimensions, wheel base, track width, overall height and width that are decided using central motor vehicle rules. The selected dimensions for vertical and horizontal pillar members of the transport bus are modified to enhance the strength, stiffness and stability of the superstructure during travel. This increased stability enhances the ride comfort and passenger safety. Analysing the effect of utilizing manual meshing in complex areas of a transport utility vehicle for vibration analysis and passenger ride comfort has also been carried out. Modal analysis to evaluate the dynamic behaviour of transport utility vehicle model is also carried. Further with the use of finite element analysis deflection vehicle structure is evaluated. The outcomes from the analysis are compared with the behaviour of chassis mounted platform in dynamic conditions and are found in close correlation. The vehicle structure behaves as a single entity in dynamic situations, so surface model is prepared. Element selection for the finite element analysis is carried by considering plane stress condition. Two-dimensional quadrilateral shell elements are extensively used for meshing of the computer model of the vehicle structure. Complex areas in the optimized vehicle structure are meshed using relevant combination of quads & trias. The values of vector sum displacement and frequencies are found to be in good agreement with the experimental ones.
An investigation of structural integrity of chassis mounted platform subjecte...Dr.Vikas Deulgaonkar
The present work deals with the investigation of strength of a specialized chassis mounted platform/structure designed to carry concentrated load. This work deals with the mathematics behind braking through shear and bending diagrams analysis processes. The perceptible loading case in the present analysis comprises braking load and its effect on the platform/structure by usage of simple shear force & bending moment diagrams. These diagrams reveal the distribution of shearing force during braking for typical Indian truck. Present analysis accentuates on the design stage aspects of the platform as this research is a step in doctoral study. Effect of load during braking for an atypical type of combination of longitudinal and cross members in platform/frame design is formulated. This paper provides a new technique for computation of strength using shear and bending diagrams. Peculiarity of this analysis is the usage of combined section modulus of three members for computation of stress.
About
Indigenized remote control interface card suitable for MAFI system CCR equipment. Compatible for IDM8000 CCR. Backplane mounted serial and TCP/Ethernet communication module for CCR remote access. IDM 8000 CCR remote control on serial and TCP protocol.
• Remote control: Parallel or serial interface.
• Compatible with MAFI CCR system.
• Compatible with IDM8000 CCR.
• Compatible with Backplane mount serial communication.
• Compatible with commercial and Defence aviation CCR system.
• Remote control system for accessing CCR and allied system over serial or TCP.
• Indigenized local Support/presence in India.
• Easy in configuration using DIP switches.
Technical Specifications
Indigenized remote control interface card suitable for MAFI system CCR equipment. Compatible for IDM8000 CCR. Backplane mounted serial and TCP/Ethernet communication module for CCR remote access. IDM 8000 CCR remote control on serial and TCP protocol.
Key Features
Indigenized remote control interface card suitable for MAFI system CCR equipment. Compatible for IDM8000 CCR. Backplane mounted serial and TCP/Ethernet communication module for CCR remote access. IDM 8000 CCR remote control on serial and TCP protocol.
• Remote control: Parallel or serial interface
• Compatible with MAFI CCR system
• Copatiable with IDM8000 CCR
• Compatible with Backplane mount serial communication.
• Compatible with commercial and Defence aviation CCR system.
• Remote control system for accessing CCR and allied system over serial or TCP.
• Indigenized local Support/presence in India.
Application
• Remote control: Parallel or serial interface.
• Compatible with MAFI CCR system.
• Compatible with IDM8000 CCR.
• Compatible with Backplane mount serial communication.
• Compatible with commercial and Defence aviation CCR system.
• Remote control system for accessing CCR and allied system over serial or TCP.
• Indigenized local Support/presence in India.
• Easy in configuration using DIP switches.
Final project report on grocery store management system..pdfKamal Acharya
In today’s fast-changing business environment, it’s extremely important to be able to respond to client needs in the most effective and timely manner. If your customers wish to see your business online and have instant access to your products or services.
Online Grocery Store is an e-commerce website, which retails various grocery products. This project allows viewing various products available enables registered users to purchase desired products instantly using Paytm, UPI payment processor (Instant Pay) and also can place order by using Cash on Delivery (Pay Later) option. This project provides an easy access to Administrators and Managers to view orders placed using Pay Later and Instant Pay options.
In order to develop an e-commerce website, a number of Technologies must be studied and understood. These include multi-tiered architecture, server and client-side scripting techniques, implementation technologies, programming language (such as PHP, HTML, CSS, JavaScript) and MySQL relational databases. This is a project with the objective to develop a basic website where a consumer is provided with a shopping cart website and also to know about the technologies used to develop such a website.
This document will discuss each of the underlying technologies to create and implement an e- commerce website.
Water scarcity is the lack of fresh water resources to meet the standard water demand. There are two type of water scarcity. One is physical. The other is economic water scarcity.
Overview of the fundamental roles in Hydropower generation and the components involved in wider Electrical Engineering.
This paper presents the design and construction of hydroelectric dams from the hydrologist’s survey of the valley before construction, all aspects and involved disciplines, fluid dynamics, structural engineering, generation and mains frequency regulation to the very transmission of power through the network in the United Kingdom.
Author: Robbie Edward Sayers
Collaborators and co editors: Charlie Sims and Connor Healey.
(C) 2024 Robbie E. Sayers
Quality defects in TMT Bars, Possible causes and Potential Solutions.PrashantGoswami42
Maintaining high-quality standards in the production of TMT bars is crucial for ensuring structural integrity in construction. Addressing common defects through careful monitoring, standardized processes, and advanced technology can significantly improve the quality of TMT bars. Continuous training and adherence to quality control measures will also play a pivotal role in minimizing these defects.
Democratizing Fuzzing at Scale by Abhishek Aryaabh.arya
Presented at NUS: Fuzzing and Software Security Summer School 2024
This keynote talks about the democratization of fuzzing at scale, highlighting the collaboration between open source communities, academia, and industry to advance the field of fuzzing. It delves into the history of fuzzing, the development of scalable fuzzing platforms, and the empowerment of community-driven research. The talk will further discuss recent advancements leveraging AI/ML and offer insights into the future evolution of the fuzzing landscape.
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The Single Aisle is the most advanced family aircraft in service today, with fly-by-wire flight controls.
The A318, A319, A320 and A321 are twin-engine subsonic medium range aircraft.
The family offers a choice of engines
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2. 644 Rajwardhan Kulthe, Viraj Mekhe, Mihir More,
Sangram Nandawadekar & Vikas Deulgaonkar
Impact Factor (JCC): 7.6197 SCOPUS Indexed Journal NAAS Rating: 3.11
platform along with its analysis for stress and deflection present in the said component.
WORK-PIECE DESCRIPTION
The work-piece considered under the project is the Pinion used in Indian Railways’ transmission system, which is
press fitted in the tapered hole. After due time, the pinion needs to be taken out for timely maintenance. The Gun drills are
used to pass pressurized fluid in the tapered section. This function allows the pinion to be easily removed from the system.
Figure 1: Pinion Work-Piece Figure 2: Cross-Sectional View of Pinion
The main motive of the project is to design, analyze and manufacture a ‘Jig and Fixture’ for drilling two holes on
the circumference for proper flow of lubricant in the gear.
CAD MODELING
In present work, considering the length to diameter ratios for circular components and length to respective
dimension ratio for non-circular components, solid modeling technique is used. To avoid complexity during finite element
analysis, the computer aided model is prepared using extrude, pocket, pad, hole and chamfer commands. For Computer
aided design of the components, use of CATIA V5-R21 is done. The computer aided models are shown in figure.
Figure 3: Bracket Figure 4: Center Pin
All the components designed for the Jig-Fixture assembly is done, keeping in mind the space constraints.
Numerous permutations of dimensions were carried out and finalized on the basis of force analysis, cost and dimensional
constraints.
Figure 5: Final Design
3. Finite Element Analysis of Center Pin and Bracket of Jig – Fixture Assembly 645
www.tjprc.org SCOPUS Indexed Journal editor@tjprc.org
FINITE ELEMENT ANALYSIS
Material Selection
Jig and fixtures are made from a variety of the materials. After studying properties, availability and cost of
materials, we have come to the conclusion that MS is the most suitable material for jig and fixture. MS is selected because,
it shows good resilience against deformation, and also it is more economical and easily available when compared to other
materials like Cast Iron and Carbon Steel. MS can be easily hardened with methods like carburizing, case hardening,
Shot peening etc. Properties of MS are given below in the table.
Table 1: Mechanical Properties of Mild Steel
Sr. No Property Value
1. Ultimate Tensile strength 440 MPa
2. Yield strength 370 MPa
3. Modulus of Elasticity 210 GPa
4. Density 7860 kg/m3
5. Poisson’s Ratio 0.290
6. Hardness 131 BHN
Meshing And Mesh Quality Check
Very first step in Analysis is meshing, which means discretization. The component is divided into finite number
of small elements. This helps in converting the problem with infinite DOF’s into finite DOF’s. With the use of Hypermesh
13.0, meshing operation is done on Bracket and Center Pin. Dimensions of the model i.e. length(515mm), breadth(250mm)
and height(200mm) are compatible, also the stresses are induced in all the 3 dimensions. Hence, 3-Dimensional solid
meshing is done and parabolic tetra elements are used. Firstly, 2-Dimensional meshing is performed on the surface and
then they are converted into 3-Dimensional tetra elements.
Primary mesh size is assumed as the smallest dimension of the object, and iterations were conducted with
changing primary mesh size. Mesh size is selected with the help of Convergence criteria. The values of stresses,
displacement and time taken for solving with different mesh sizes has been tabulated, and the optimum mesh size of 2 mm
is selected having less deviation in stress & deformation values than other mesh size’s results, along with optimum solving
time.
Table 2: Mesh Size and Quality Criteria Comparison
Mesh Size
(mm)
Number of
Elements
Number of
Nodes
Warpage Aspect Ratio Skewness Jacobian
0.4 1532201 1943310 0.010 1.57 11 0.982
1 308742 386459 0.012 1.83 14 0.953
2 63121 77899 0.037 2.08 17 0.925
3 23583 28665 0.504 4.95 24 0.848
4 11849 14183 1.425 7.82 31 0.652
4. 646 Rajwardhan Kulthe, Viraj Mekhe, Mihir More,
Sangram Nandawadekar & Vikas Deulgaonkar
Impact Factor (JCC): 7.6197 SCOPUS Indexed Journal NAAS Rating: 3.11
Figure 6: Meshed Center Pin Figure 7: Meshed Bracket
Boundary Conditions
Application of loads on intended portions and fixing the bolted and fabricated areas is known as applying
‘Boundary Conditions’. This is the most important step after meshing, because the results depend on the value and position
of loads and constraints. Forces are evenly distributed over the nodes in the area, where the force is acting in reality.
For Center pin, we have constrained the threaded portion and applied the hand force of 150N on the handle, a
vertically downward force of 74.4 N which is the self-weight reaction force of pinion on the front taper portion.
For bracket, the bolting positions are constrained, and a force of 3kN which is the maximum load bearing capacity of
thread is applied on rest buttons.
Hand force = 75N on each end.
Weight of Pinion = 180N
Vertical reaction Force of Pinion = 74.4N
Horizontal force acting on Bracket = 3kN
Figure 8: Boundary Conditions on Center Pin Figure 9: Boundary Conditions on Bracket
FEA Analysis
The model is solved in Optistruct solver of Hypermesh 13.0 using applied boundary conditions. After solving the
problem, next step is known as post processing. In post processing, the results are shown in user understandable format
i.e. Stress induced at the object is shown in the form of color bands, which shows how uniformly the stress is distributed
and at which point, the magnitude of stress or deformation is maximum that shows where the possible failure can occur.
5. Finite Element Analysis of Center Pin and Bracket of Jig – Fixture Assembly 647
www.tjprc.org SCOPUS Indexed Journal editor@tjprc.org
Figure 10: Deformation in Bracket Figure 11: Stresses in Bracket
Figure 12: Displacement In Center Pin Figure 13: Stresses In Center Pin
Table 3: Resultant Stresses Induced in the Various Components of Jig and Fixture
Components
Induced Stress
(N/mm2
)
Permissible Stress
(N/mm2
)
Center pin 39 370
Fouling pin 32 370
Locating pin 23 370
Bracket 28 370
Jig plate 21 370
RESULTS AND CONCLUSIONS
The results achieved from CAE analysis are compared with the calculated results for validation purpose.
CAE results are little bit deviated from the actual results, due to various parameters as shown below in the table.
Table 4: Comparison of CAE and Calculated Values
Sr. No. Component
Stress (N/mm2
) Deflection (mm)
CAE Permissible CAE Permissible
1 Bracket 27.58 370 0.016 2
2 Center Pin 39.09 370 0.030 2
After analyzing the critical components in our model, we came to know that the values of stresses induced are less
than the yield strength of the material, and also the values of deformation are in the range of few microns, which indicates
that it will not affect the accuracy in the Drilling operation and can fulfill the purpose of precisely drilling the holes in the
pinion. Simulation of impact of load and its consequences are observed using the Hypermesh 13.0. The obtained results
were well within the limits according to safety and failure aspects. Therefore, it can be said that the design is safe
and fool proof.
6. 648 Rajwardhan Kulthe, Viraj Mekhe, Mihir More,
Sangram Nandawadekar & Vikas Deulgaonkar
Impact Factor (JCC): 7.6197 SCOPUS Indexed Journal NAAS Rating: 3.11
REFERENCES
1. Charles Chikwendu Okpala, Okechukwu C. Ezeanyim (2015). The Design and Need for Jigs and Fixtures in Manufacturing,
Science Research. Vol. 3, No. 4, 2015, PP. 213-219. DOI: 10.11648/j.sr.20150304.19
2. NBV Lakshmi Kumari and G. Prasanna Kumar (2015). Design and Analysis of Indexing type of drill Jig, IOSR Journal of
Mechanical and Civil Engineering (IOSR-JMCE). Volume 12, Issue 2, PP. 46-51, DOI: 10.9790/1684-12214651
3. Deulgaonkar, V. R., (2018). Finite Element Analysis and Experimental Simulation of Chassis Mounted Platform for Off-Road
Wheeled Combat and Transport Utility Vehicles. International Journal of Vehicle Structures and Systems, 10(1) 66-72.
http://dx.doi.org/10.4273/ijvss.10.1.14
4. Khandare, N. H., & Deshmukh, S. An Elimination Type Of Pokayoke-A Game Changer Tool In The Propeller Shaft Assembly.
5. Deulgaonkar, V.R., (2016). Gradient Load Evaluation of Chassis Frame Mounted Specialised Structure Designed for Heavy
Off-road Vehicles. International Journal of Vehicle Structures and Systems 8(2). 86-90. http://dx.doi.org/10.4273/ijvss.8.2.05
6. Deulgaonkar, V.R., (2016). Vibration Measurement and Spectral Analysis of Chassis Frame Mounted Structure for Off-road
Wheeled Heavy Vehicles. International Journal of Vehicle Structures and Systems 8(2). 23-27.
http://dx.doi.org/10.4273/ijvss.8.1.05
7. Reddy, P. R., & Saikiran, M. (2016). Aerodynamic Analysis of Return Channel Vanes in Centrifugal
Compressors. International Journal of Mechanical Engineering (IJME), 5(1), 73-82.
8. Deulgaonkar, V. R. et al, (2015). Design Evaluation of Chassis Mounted Platform for Off-Road Wheeled Heavy Vehicles.
International Journal of Vehicle Structures and Systems.7 (4). 100-106. http://dx.doi.org/10.4273/ijvss.7.3.03
9. Kollek, W. A. C. Ł. A. W., & Radziwanowska, U. R. S. Z. U. L. A. (2014). The modernization of gear micropump casing with
the use of finite element method. International Journal of Research in Engineering & Technology, ISSN (E), 2321-8843.
10. Deulgaonkar, V. R. et al, (2014). Development and Validation of Chassis Mounted Platform design for Heavy Vehicles.
International Journal of Vehicle Structures and Systems.6 (3). 51-57. http://dx.doi.org/10.4273/ijvss.6.3.02