Terry fabric is a knitted fabric with ring yarn or terry covering at one or both sides. It belongs to one of the fancy knitted fabrics. Terry fabric is characterized by soft touch, thick texture, excellent water absorption and heat retention. Terry fabric can be divided into single-sided and double-sided terry loop fabrics. The terry can form pattern effect on the knitting surface distributed according to some certain rules. Terry fabric after shearing or other process can be turned into fleece fabric or velvet fabric.
Terry fabric is a knitted fabric with ring yarn or terry covering at one or both sides. It belongs to one of the fancy knitted fabrics. Terry fabric is characterized by soft touch, thick texture, excellent water absorption and heat retention. Terry fabric can be divided into single-sided and double-sided terry loop fabrics. The terry can form pattern effect on the knitting surface distributed according to some certain rules. Terry fabric after shearing or other process can be turned into fleece fabric or velvet fabric.
Sizing is the process of giving a protective coating on the warp yarn to minimize yarn breakage during weaving.
Sizing is the most important operation in preparing warp yarn for weaving especially with cotton yarn. The smallest error in sizing process may be very harmful. This may increase warp breakage rate on the looms and consequently reduce weaving production and quality. Therefore sizing is termed as the “Heart of Weaving”.
Pile fabrics: Manufacturing methods include woven pile fabric formation & others methods such as knit pile fabric, tufted pile fabrics etc. A "Terry" or a "Terry Towel" as is generally known is a woven pile fabric formed by slack tension weave process. of weaving.
Sizing is the process of giving a protective coating on the warp yarn to minimize yarn breakage during weaving.
Sizing is the most important operation in preparing warp yarn for weaving especially with cotton yarn. The smallest error in sizing process may be very harmful. This may increase warp breakage rate on the looms and consequently reduce weaving production and quality. Therefore sizing is termed as the “Heart of Weaving”.
Pile fabrics: Manufacturing methods include woven pile fabric formation & others methods such as knit pile fabric, tufted pile fabrics etc. A "Terry" or a "Terry Towel" as is generally known is a woven pile fabric formed by slack tension weave process. of weaving.
In which process yarn is conditioned for better performance (such as strength, serviceability, luster, handle etc) is called yarn conditioning. Textile fibers are subjected to various physical operations to make in to a yarn. For example cotton fiber passes through opening, carding, drawing and spinning to become a yarn. During these phases the original moisture content on the fiber would have been lost and some static electricity would be carried by the fiber. The amount of static current carried by yarn changes from fiber to fiber. Similarly the strength of any fiber depends up on how close the present moisture content is to the original natural value.
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A textile mill has three major processes which transform fibre into fabric. This is a quick overview of these processes.
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This is fundamental description , processing of fiber to fabric and their types. types of fiber, spinning process, techniques of fabric making ,
cover basic natural fibers and fabric ,
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4. YARN
Continuous strand of fibers grouped or twisted together and
used to construct textile fabrics. Yarns are made from both
natural and synthetic fibers
5. PROPERTIES OF YARNS
• Appearance
• Strength
• Uniformity
• Flexibility
• Pliability
• Hand feel
• Hairiness
8. Ginning and Lap Formation
• Separation of cotton fibers from its seed.
• Manual and Automated.
• Reduce moisture content. (Dryers)
• Removes foreign matter. (Cleaning equipment)
• Improve fiber quality.
• Compressed into bales weighing approximately 500 pounds.
• Cotton is then moved to a warehouse for storage until it is
shipped to a textile mill for use.
9.
10. Blow Room Processes
TASKS OF BLOWROOM
OPENING
• Bale opening
• Loses hard lumps of fiber.
CLEANING
• Removes trash, such as dirt, leaves, burrs and remaining
seeds.
• Cleaning efficiency should be optimized not maximized
BLENDING
• Uniformity of quality.
• Even feed of material to the card.
12. Carding
• Heart of the spinning mill
• Well carded is half spun.
TASKS OF CARDING
• Opening to individual fibers
• Removes remaining impurities.
• Detangles fibers.
• Straightens fibers.
• Necessary for all staple fibers.
• Arranging the fibers in parallel fashion is called carding.
14. Doubling
• After carding, several slivers are combined.
• This results in a relatively narrow lap of compactly placed
staple fibers.
• Narrower sliver is formed.
15. Combing
• For fine yarns.
• Additional straightening process
• Fine tooth combs straighten the fibers until they are
arranged in parallel fashion and all noils or neps are
completely separated from long fibers.
• Not for man made fibers.
• Wastes 25% of the card sliver.
TASKS OF COMBING
• Smoothens fiber.
• Separates long fibers from short fibers.
• Arranged in flat bundles.
16.
17. Drawing
• Combining of several slivers for drawing or drafting.
• Eliminates irregularities.
• Longer and thinner slivers.
• Passed through slubber.
• First twist is added.
• Collected in Roving cans.
18.
19. Roving
• Further drawing out and twisting takes place.
• Fine as pencil lead.
• Two stages: Intermediate and fine.
• Final drawing out process.
• Enough twist for holding fibers together but have no tensile
strength.
• Change sliver in to thinner sliver for the convenience of
subsequent processes
TASKS OF ROVING
• Drafting the sliver in to a roving
• Insert a twist in to the roving
• Wind the roving in a bobbin
20.
21. Spinning
• The act or process of converting staple or short lengths of
fiber, as cotton or rayon, into continuous yarn or thread.
• The extrusion of a solution of fiber forming substances
through holes in a spinneret to form filaments.