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Fermentation
• Originally the word ‘fermentation’ was proposed and used
by the botanists to mean the conversion of glucose
molecule to alcohol by bacteria in anaerobic condition.
• Later this word was used in organic chemistry.
• Now-a-days this term ‘fermentation’ is widely used in
food science, biotechnology, microbiology, agriculture
and fisheries.
• The simplest definition of the term in this modern age is
the conversion or transformation of a complex
biomolecule into simpler compounds either by bacteria or
by enzymes.
• The final product may vary depending on the condition,
storage, and nature of the process etc.
• The final product may be liquid or paste.
Fermentation may also be defined as follows-
• Fermentation is the transformation of organic
substances into simpler compounds by the action
of enzymes and microorganisms. (Mackei
et.al.1971)
• Fermentation is an old technology of preservation
of highly perishable fresh water or marine
animals. It is described as a process on which the
complex protein molecules in the fish are broken
down by the action of organic catalyst; enzymes
into simple protein molecule.
How this is introduced in Fish Processing
• Fermentation is practiced to have a food of particular
flavour and taste.
• Sometimes the process is practiced or used to store
the huge catch.
• The fish fermentation process defers from one country
to another.
• In most cases, the process is accelerated by the use
of salt as well as by added carbohydrates. The final
product in such cases is liquid.
• However, in the fermentation of fish, where salt or
carbohydrates are not used, the end product is
semisolid paste.
• A series of exceedingly complex biochemical reactions
take place during fish fermentation process.
The advantages of traditionally
fermented fish products
• High acceptability
• Low cost
• Ease of preparation
• Safety
• Improved digestibility and
absorbability.
Types of fermented
fishery products:
I. Products primarily involving
enzymatic hydrolysis.
ii. Products preserved by microbial
fermentation.
Different fermentation processes result
in 3 distinct types of products:
a. fish largely retains original form: cured
texture and aroma, as in shidhal of
Bangladesh
b. original fish reduced to the form of paste:
red/brown, salty, as in Nga-pi of
Bangladesh
c. flesh is reduced to a liquid: salty taste,
cheese like aroma, as in fish sauce.
Amano (1962) divided fermented fish
products into 3 categories according to the
processing technologies applied as:
i. traditional products mainly fermented by the
action of enzymes present in flesh and entrails to
which salt is added;
ii. traditional products fermented by the combined
effects of flesh and gut enzymes supplemented
with microbial enzymes supplied in the form of
starter culture on flesh and entrails added with
salt;
iii. non-traditional products manufactured by
accelerated fermentation, acid ensilage and
chemical hydrolysis.
Adams et al. (1985) divided the traditional
fermented fish products according to the
substrate used in the fermentation process
as:
i. Products made from fish/shrimp and
salt;
ii. Products made from fish/shrimp,
salt and carbohydrate.
Saisithi (1987) proposed a complete classification based on
both the type of substrate and the source of enzymes used
in the fish fermentation process as:
i. traditional fermented fish in which the fish is
fermented by the combined action of fish
enzymes and bacterial enzymes normally present
in the fish/ salt mixture;
ii. products in which the fish and a carbohydrate
mixture are fermented mostly by bacterial
enzymes normally present in the
fish/salt/carbohydrate mixture;
iii. products in which the fish is fermented mostly
by fish tissue enzymes and the carbohydrate is
fermented by yeast and molds added in the form
of starter culture.
List of fermented fish products of
South-East Asian countries
1. Fish sauces (where the flesh is reduced to a liquid)
Product
name
Country Species used
Nuoc-mam
/
Nuoc-nhut
Thailand, Malaysia,
Vietnam, Cambodia
Different kinds of small sea fish
mainly clupeids and carangids
Nuoc-mam
ruoc
Thailand Prepared from shrimps
Patis Philippines Made from shrimps
Nam-pla Thailand Made preferably from
Stolephorus
Tuk-trey Cambodia
Petis Indonesia
Ketjap-ikan Indonesia Shrimps
Nga ngapi Myanmer Shrimp and prawn
Budu Malaysia Shrimps
2. Fish pastes (a product in which the fish is reduced to
the form of paste)
Product name Country Species used
Bagoong Philippine
s
Sea fish –anchovies, ambassids and
small shrimp Atya sp.
Prahoc Cambodia Cyprinids and others are used
Padec Laos
Phaak / Mam-
chao
Cambodia
Trassi
Indonesia
It can be made from fish as well as
shrimp
Nga ngapi Myanmer Fish previously sun dried
Trassi udang` Indonesia Plankton containing very small
shrimps
Nga seinsa Myanmer Small shrimp and prawn
Ngapi Myanmer Big fish “ngapi gaung”
3. Salted fish not dried or partially dried
Name of the
product
Country Species used
Pedah Thailand, Indonesia Pla thu and
pla lang
4. Miscellaneous products
Name of the
product
Country Species used
Sheedal
shutki
Bangladesh Puntius spp. mainly
along with other species
Preparation of fish sauce
• Fish sauce is the most important fermented
fishery product as it is produced and consumed in
large quantities in all most all Southeast Asian
countries.
• Salt is the main constituent, comprising up to
30%.
• Protein comes next, varying from 6–12%.
• The processing of fish into sauce involves
hydrolysis of fish protein to peptides and amino
acids that are water soluble.
• The time of sauce fermentation varies from 6
months to 1 year.
• Aging is an important step and helps to develop
the aroma characteristic to sauce.
Preparation of fish sauce
Fermented fish in Bangladesh
• Sheedal shutki also called semi-fermented fish
products is an ancillary type of fishery product
but it has some scientific basis.
• For the production of sheedal shutki Puntius
stigma known as minnow or Indian minor carps
are mainly used.
• In some cases Puntius ticto is also used due to
difficulties in sorting and species identification of
Puntius stigma and Puntius ticto.
• Besides Puntius sp. snake head in the North-West
part of Rangpur and foli in Kishoregang is also
used for fermentation.
Production of sheedal shutki by traditional
method
• The fish after collection are gutted as quickly as possible
without any pre washing and then directly exposed to sun
light.
• Mean while clay vats are soaked with fish oil in such a
manner that absorption of oil from the body of fish doesn’t
occur during ripening.
• Before placing into the vats the dried fishes are sprinkled
with water and kept overnight.
• On the next day clay vats are packed up to their rims with
the fish so treated.
• The mouth of the vats is closed successively with banana
leaf and a heavy layer of clay in order to create an
anaerobic condition.
• The vat is kept for 3 months in this condition.
• The product so prepared is locally known as ‘sheedal
shutki’.
Improvement suggestions for the
betterment of the product
• In some cases sprinkling with water is done by river water.
In such cases tube well water or distilled water can be
used.
• Instead of earthen vats cemented tank or mosaic tank can
be used.
• If we can use fermentative bacteria, then fermentation will
be completed with in 2/3 week s instead of 3-6 months.
• Usually banana leaf and thick layer of clay are used as
covering materials to ensure anaerobic condition.
• But if we replace these covering materials with a modern
technique, the product will be more hygienic and acceptable
to the consumers.
Nutritional composition
Sl. No Parameters Semi fermented fish
1 Crude protein 30%
2 Lipid 17%
3 Moisture 38%
4 Minerals
(i) Sodium
(ii)potassium
(iii)calcium
(iv)phosphorus
(v)magnesium
(vi)zinc
(vii)iron
247mg/100g
163mg/100g
621mg/100g
440mg/100g
50mg/100g
3.4mg/100g
3mg/100g
Nga-pi
• Nga-pi is a fermented fish product in which the
original fish is reduced to the form of a paste.
• The fermentation involves the breakdown of wet
protein into simpler substances which are
themselves stable at normal temperatures.
• This breakdown is partial and is controlled by the
addition of salt.
• Typically, the fish or shrimp are ground to a
paste with a little amount of salt.
• The paste is subjected to alternate sun-drying
and grinding before being packaged to mature in
an air-tight container.
Nga-pi
• The moisture content of a typical paste varies
from 35 to 50%.
• Therefore, almost half of the water present in the
fresh raw material will have been lost during
processing.
• A good quality Nga-pi is produced from Acetes
shrimp with small proportion of Mysid shrimp.
• The yield varies from 40 to 50% of raw shrimp.
• A typical analysis of good quality Nga-pi is : pH
7.6-7.8, moisture 27-40%, ash (including salt)
20 – 24 %, salt 13 – 18 % and protein 30 - 40%
Fermented fishery products

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Fermented fishery products

  • 1. Fermentation • Originally the word ‘fermentation’ was proposed and used by the botanists to mean the conversion of glucose molecule to alcohol by bacteria in anaerobic condition. • Later this word was used in organic chemistry. • Now-a-days this term ‘fermentation’ is widely used in food science, biotechnology, microbiology, agriculture and fisheries. • The simplest definition of the term in this modern age is the conversion or transformation of a complex biomolecule into simpler compounds either by bacteria or by enzymes. • The final product may vary depending on the condition, storage, and nature of the process etc. • The final product may be liquid or paste.
  • 2. Fermentation may also be defined as follows- • Fermentation is the transformation of organic substances into simpler compounds by the action of enzymes and microorganisms. (Mackei et.al.1971) • Fermentation is an old technology of preservation of highly perishable fresh water or marine animals. It is described as a process on which the complex protein molecules in the fish are broken down by the action of organic catalyst; enzymes into simple protein molecule.
  • 3. How this is introduced in Fish Processing • Fermentation is practiced to have a food of particular flavour and taste. • Sometimes the process is practiced or used to store the huge catch. • The fish fermentation process defers from one country to another. • In most cases, the process is accelerated by the use of salt as well as by added carbohydrates. The final product in such cases is liquid. • However, in the fermentation of fish, where salt or carbohydrates are not used, the end product is semisolid paste. • A series of exceedingly complex biochemical reactions take place during fish fermentation process.
  • 4. The advantages of traditionally fermented fish products • High acceptability • Low cost • Ease of preparation • Safety • Improved digestibility and absorbability.
  • 5. Types of fermented fishery products: I. Products primarily involving enzymatic hydrolysis. ii. Products preserved by microbial fermentation.
  • 6. Different fermentation processes result in 3 distinct types of products: a. fish largely retains original form: cured texture and aroma, as in shidhal of Bangladesh b. original fish reduced to the form of paste: red/brown, salty, as in Nga-pi of Bangladesh c. flesh is reduced to a liquid: salty taste, cheese like aroma, as in fish sauce.
  • 7. Amano (1962) divided fermented fish products into 3 categories according to the processing technologies applied as: i. traditional products mainly fermented by the action of enzymes present in flesh and entrails to which salt is added; ii. traditional products fermented by the combined effects of flesh and gut enzymes supplemented with microbial enzymes supplied in the form of starter culture on flesh and entrails added with salt; iii. non-traditional products manufactured by accelerated fermentation, acid ensilage and chemical hydrolysis.
  • 8. Adams et al. (1985) divided the traditional fermented fish products according to the substrate used in the fermentation process as: i. Products made from fish/shrimp and salt; ii. Products made from fish/shrimp, salt and carbohydrate.
  • 9. Saisithi (1987) proposed a complete classification based on both the type of substrate and the source of enzymes used in the fish fermentation process as: i. traditional fermented fish in which the fish is fermented by the combined action of fish enzymes and bacterial enzymes normally present in the fish/ salt mixture; ii. products in which the fish and a carbohydrate mixture are fermented mostly by bacterial enzymes normally present in the fish/salt/carbohydrate mixture; iii. products in which the fish is fermented mostly by fish tissue enzymes and the carbohydrate is fermented by yeast and molds added in the form of starter culture.
  • 10. List of fermented fish products of South-East Asian countries 1. Fish sauces (where the flesh is reduced to a liquid) Product name Country Species used Nuoc-mam / Nuoc-nhut Thailand, Malaysia, Vietnam, Cambodia Different kinds of small sea fish mainly clupeids and carangids Nuoc-mam ruoc Thailand Prepared from shrimps Patis Philippines Made from shrimps Nam-pla Thailand Made preferably from Stolephorus Tuk-trey Cambodia Petis Indonesia Ketjap-ikan Indonesia Shrimps Nga ngapi Myanmer Shrimp and prawn Budu Malaysia Shrimps
  • 11. 2. Fish pastes (a product in which the fish is reduced to the form of paste) Product name Country Species used Bagoong Philippine s Sea fish –anchovies, ambassids and small shrimp Atya sp. Prahoc Cambodia Cyprinids and others are used Padec Laos Phaak / Mam- chao Cambodia Trassi Indonesia It can be made from fish as well as shrimp Nga ngapi Myanmer Fish previously sun dried Trassi udang` Indonesia Plankton containing very small shrimps Nga seinsa Myanmer Small shrimp and prawn Ngapi Myanmer Big fish “ngapi gaung”
  • 12. 3. Salted fish not dried or partially dried Name of the product Country Species used Pedah Thailand, Indonesia Pla thu and pla lang
  • 13. 4. Miscellaneous products Name of the product Country Species used Sheedal shutki Bangladesh Puntius spp. mainly along with other species
  • 14. Preparation of fish sauce • Fish sauce is the most important fermented fishery product as it is produced and consumed in large quantities in all most all Southeast Asian countries. • Salt is the main constituent, comprising up to 30%. • Protein comes next, varying from 6–12%. • The processing of fish into sauce involves hydrolysis of fish protein to peptides and amino acids that are water soluble. • The time of sauce fermentation varies from 6 months to 1 year. • Aging is an important step and helps to develop the aroma characteristic to sauce.
  • 16. Fermented fish in Bangladesh • Sheedal shutki also called semi-fermented fish products is an ancillary type of fishery product but it has some scientific basis. • For the production of sheedal shutki Puntius stigma known as minnow or Indian minor carps are mainly used. • In some cases Puntius ticto is also used due to difficulties in sorting and species identification of Puntius stigma and Puntius ticto. • Besides Puntius sp. snake head in the North-West part of Rangpur and foli in Kishoregang is also used for fermentation.
  • 17. Production of sheedal shutki by traditional method • The fish after collection are gutted as quickly as possible without any pre washing and then directly exposed to sun light. • Mean while clay vats are soaked with fish oil in such a manner that absorption of oil from the body of fish doesn’t occur during ripening. • Before placing into the vats the dried fishes are sprinkled with water and kept overnight. • On the next day clay vats are packed up to their rims with the fish so treated. • The mouth of the vats is closed successively with banana leaf and a heavy layer of clay in order to create an anaerobic condition. • The vat is kept for 3 months in this condition. • The product so prepared is locally known as ‘sheedal shutki’.
  • 18.
  • 19. Improvement suggestions for the betterment of the product • In some cases sprinkling with water is done by river water. In such cases tube well water or distilled water can be used. • Instead of earthen vats cemented tank or mosaic tank can be used. • If we can use fermentative bacteria, then fermentation will be completed with in 2/3 week s instead of 3-6 months. • Usually banana leaf and thick layer of clay are used as covering materials to ensure anaerobic condition. • But if we replace these covering materials with a modern technique, the product will be more hygienic and acceptable to the consumers.
  • 20. Nutritional composition Sl. No Parameters Semi fermented fish 1 Crude protein 30% 2 Lipid 17% 3 Moisture 38% 4 Minerals (i) Sodium (ii)potassium (iii)calcium (iv)phosphorus (v)magnesium (vi)zinc (vii)iron 247mg/100g 163mg/100g 621mg/100g 440mg/100g 50mg/100g 3.4mg/100g 3mg/100g
  • 21. Nga-pi • Nga-pi is a fermented fish product in which the original fish is reduced to the form of a paste. • The fermentation involves the breakdown of wet protein into simpler substances which are themselves stable at normal temperatures. • This breakdown is partial and is controlled by the addition of salt. • Typically, the fish or shrimp are ground to a paste with a little amount of salt. • The paste is subjected to alternate sun-drying and grinding before being packaged to mature in an air-tight container.
  • 22. Nga-pi • The moisture content of a typical paste varies from 35 to 50%. • Therefore, almost half of the water present in the fresh raw material will have been lost during processing. • A good quality Nga-pi is produced from Acetes shrimp with small proportion of Mysid shrimp. • The yield varies from 40 to 50% of raw shrimp. • A typical analysis of good quality Nga-pi is : pH 7.6-7.8, moisture 27-40%, ash (including salt) 20 – 24 %, salt 13 – 18 % and protein 30 - 40%