This document summarizes the fabrication of a machine that combines drilling and tapping operations. The machine uses a gearbox to reduce the motor speed of 1320 RPM to 90 RPM suitable for tapping. It has a column, table, motor, v-belts, worm and worm gear, bevel gears, and chuck. The drilling operation uses the higher motor speed while tapping disconnects the pulley system and uses the geared down main shaft speed. The design was calculated to have a 0.5 HP motor, 4 tooth worm, 30 tooth worm gear, 3 jaw chuck, 16 tooth bevel gears, and module size of 3 mm for the 90 mm diameter gears. The combined machine is cheaper and takes less space than separate
Design of Automated Rotory Cage Type Fixture for Cylinder BlockIJERA Editor
Project gives feasible solution to move and rotate the component with full proofing fixturing for special purpose operations like drilling, Tapping, deburring, washing, drying involve in manufacturing and assembly unit of industry. Rotary cage type fixture is made for handling the cylinder head inside the cleaning machine use for making fully ready component before assembly operation .System is useful to save time manpower and deliver perfect cleaned and dry component .system involved all the mechanical components along with the sensors used to restrict the rotating operations, stop and go operations etc.
Design & analysis of needle roller bearing at gudgeon pin of ginning machineeSAT Journals
Abstract
Needle roller bearings have high load carrying capacity although it have small cylindrical roller having low cross section,
thus it used in application where space limitation is the important factor along with high dynamic loading capacity. So in
ginning machine where space is limited for driving the mechanism a Needle roller bearing having diameter of 20 mm is
used in between connecting rod and head pin to give the relative motion between parts. As the continuous impacting of
repetitive load on bearing, it fails with in shorter period of time if proper lubricant is not supplied by grease gun after 2 to 3
hours. While bearing are considered under observation it is found that bearing are fail due to brinnelling. So design and
analysis of needle roller bearing is vital to calculate the life of bearing and to make sure whether this bearing is suitable or
not. So it becomes mandatory in designing to calculate radial load applied on bearing as the bearing is rolling contact
bearing, from this life of the bearing can be calculated and finally analysis by ANSYS software is done to find the result so
that we can conclude for bearing.
Key Words: brinneling, connecting rod, dynamic load capacity, head pin, life, radial load, repetitive load
Design & development of multi orientation drilling special purpose machine su...IJERD Editor
The growth of Indian manufacturing sector depends largely on its productivity & quality. Productivity depends upon many factors, one of the major factors being manufacturing efficiency with which the operation /activities are carried out in the organization. Productivity can be improved by reducing the total machining time, combining the operations etc. In case of mass production where variety of jobs is less and quantity to be produced is huge, it is very essential to produce the job at a faster rate. This is not possible if we carry out the production by using general purpose machines. The best way to improve the production rate (productivity) along with quality is by use of special purpose machine. Usefulness and performance of the existing radial drilling machine will be increased by designing and development of multispindle drilling head attachment. This paper deals with such development undertaken for similar job under consideration along with industrial case study. Keywords- Various methods, Design, Manufacturing, Statistical process control (Process capability)
Design of Automated Rotory Cage Type Fixture for Cylinder BlockIJERA Editor
Project gives feasible solution to move and rotate the component with full proofing fixturing for special purpose operations like drilling, Tapping, deburring, washing, drying involve in manufacturing and assembly unit of industry. Rotary cage type fixture is made for handling the cylinder head inside the cleaning machine use for making fully ready component before assembly operation .System is useful to save time manpower and deliver perfect cleaned and dry component .system involved all the mechanical components along with the sensors used to restrict the rotating operations, stop and go operations etc.
Design & analysis of needle roller bearing at gudgeon pin of ginning machineeSAT Journals
Abstract
Needle roller bearings have high load carrying capacity although it have small cylindrical roller having low cross section,
thus it used in application where space limitation is the important factor along with high dynamic loading capacity. So in
ginning machine where space is limited for driving the mechanism a Needle roller bearing having diameter of 20 mm is
used in between connecting rod and head pin to give the relative motion between parts. As the continuous impacting of
repetitive load on bearing, it fails with in shorter period of time if proper lubricant is not supplied by grease gun after 2 to 3
hours. While bearing are considered under observation it is found that bearing are fail due to brinnelling. So design and
analysis of needle roller bearing is vital to calculate the life of bearing and to make sure whether this bearing is suitable or
not. So it becomes mandatory in designing to calculate radial load applied on bearing as the bearing is rolling contact
bearing, from this life of the bearing can be calculated and finally analysis by ANSYS software is done to find the result so
that we can conclude for bearing.
Key Words: brinneling, connecting rod, dynamic load capacity, head pin, life, radial load, repetitive load
Design & development of multi orientation drilling special purpose machine su...IJERD Editor
The growth of Indian manufacturing sector depends largely on its productivity & quality. Productivity depends upon many factors, one of the major factors being manufacturing efficiency with which the operation /activities are carried out in the organization. Productivity can be improved by reducing the total machining time, combining the operations etc. In case of mass production where variety of jobs is less and quantity to be produced is huge, it is very essential to produce the job at a faster rate. This is not possible if we carry out the production by using general purpose machines. The best way to improve the production rate (productivity) along with quality is by use of special purpose machine. Usefulness and performance of the existing radial drilling machine will be increased by designing and development of multispindle drilling head attachment. This paper deals with such development undertaken for similar job under consideration along with industrial case study. Keywords- Various methods, Design, Manufacturing, Statistical process control (Process capability)
This project is done by the mechanical diploma engineering student of tssm's bscoer poly., pune
design and development of multipurpose mechanical machine
last year project-2017-18
it is the best project for the engineering student for the last year by modification as per the need
Design and fabrication of prototype of multipurpose machine for sheet metal o...eSAT Journals
Abstract Sheet metal is basically a thin sheet of metal by using several operations. Nowadays it has become one of the most
important and fundamental forms in metalworking.[10] the advantage of sheet metal is that it can be bent into variety of
desired shapes. Lots of everyday objects are being manufactured using sheet metal. Sheet metal is mainly used for various
aerodynamically shaped car bodies, airplane wings, architecture and many other applications.[9] dent removing/rolling, cutting
and v-grooving are the most widely used operations in the fabrication industry. The conventional machines could only carry out
any of the above operations simultaneously. If these operations can be done on a single machine, it would not only make work quite
easy and less tedious but also increases profitability .moreover, conventional machines are often hand operated for small scale industry
applications. Also the time taken on these separate machines that is the overall lead time decreases by making them power
operated, resulting in lower cost and higher productivity. Our project is to encompass these operations onto a single machine
successfully. Keywords: Sheet Metal, Rolling, Cutting, V-Grooving
design and fabrication ofGear cutting attachment in lathe machineabes ec
In Today’s Fast Life Every One Wants To Save Time And Money, Even Small Scale Industrialist Wants To Earn More Profits With Given Limited Resources .Due To The Globalization The Competition Is Increasing Day By Day, Especially Micro Industries Is Facing Lot Of Trouble To Sustain In Throat Cutting Competition. So We Came Up With An Idea Of Saving Money By Desginning And Fabritacting of Attachment of gear cutting in lathe Which Can Save Money Of Small Industrialist By Avoiding The Subcontarction Of Works Which May Required Specail Machines .
This project is done by the mechanical diploma engineering student of tssm's bscoer poly., pune
design and development of multipurpose mechanical machine
last year project-2017-18
it is the best project for the engineering student for the last year by modification as per the need
Design and fabrication of prototype of multipurpose machine for sheet metal o...eSAT Journals
Abstract Sheet metal is basically a thin sheet of metal by using several operations. Nowadays it has become one of the most
important and fundamental forms in metalworking.[10] the advantage of sheet metal is that it can be bent into variety of
desired shapes. Lots of everyday objects are being manufactured using sheet metal. Sheet metal is mainly used for various
aerodynamically shaped car bodies, airplane wings, architecture and many other applications.[9] dent removing/rolling, cutting
and v-grooving are the most widely used operations in the fabrication industry. The conventional machines could only carry out
any of the above operations simultaneously. If these operations can be done on a single machine, it would not only make work quite
easy and less tedious but also increases profitability .moreover, conventional machines are often hand operated for small scale industry
applications. Also the time taken on these separate machines that is the overall lead time decreases by making them power
operated, resulting in lower cost and higher productivity. Our project is to encompass these operations onto a single machine
successfully. Keywords: Sheet Metal, Rolling, Cutting, V-Grooving
design and fabrication ofGear cutting attachment in lathe machineabes ec
In Today’s Fast Life Every One Wants To Save Time And Money, Even Small Scale Industrialist Wants To Earn More Profits With Given Limited Resources .Due To The Globalization The Competition Is Increasing Day By Day, Especially Micro Industries Is Facing Lot Of Trouble To Sustain In Throat Cutting Competition. So We Came Up With An Idea Of Saving Money By Desginning And Fabritacting of Attachment of gear cutting in lathe Which Can Save Money Of Small Industrialist By Avoiding The Subcontarction Of Works Which May Required Specail Machines .
Time Reduction and Upgrading of Balancing Machine for ImpellerIJTET Journal
The aim of our project was to upgrade a balancing machine. By making suitable external arrangements in the existing balancing machine, the operation time of the machine is curtailed, which in turn increases the productivity of the machine as well as dwindle human effort. It took minimum of a few hours to align the base of the motor bed in the balancing machine. L-angle plate, with a guide, key and disc brake are the extraneous arrangements in balancing machine.
Design of Ball Screw Mechanism for Retro Fit of External Grinding MachineIOSR Journals
Abstract: To convert the existing grinding machine into a good working machine, a ball screw mechanism is
designed and incorporated in the existing grinding machine by retrofitting process. Grinding machine removes
material from the work piece by abrasion, which can generate substantial amount of heat. Therefore a coolant
System is incorporated to cool the work piece, so that it does not overheat and go out of its tolerance. Grinding
practice is a large and diverse area of manufacturing and tool making. It can also rough out large volume of
metal quite rapidly. It is usually better suited to the machining of hard materials. Cylindrical grinding is also
called center type grinding. It is used in the removing the cylindrical surface and shoulders of the work piece.
The five type of cylindrical grinding are outside diameter (OD) grinding. Inside diameter (ID) grinding, plunge
grinding, creep feed grinding and center less grinding.It is used in the industries for grinding the nozzle body.
The grinding machine can be changed to automatic machine according to one of the latest technologies called
PLC’s controller. The manually operated grinding machine has some of the in-accuracies and disadvantages
compared to new modern CNC grinding machines.Based on the case study of both manual and CNC grinding
machine, the manual machine is converted into automatic machine for the better accuracy and efficiency. The
main replacement of the machine parts are hydraulic cylinder and stepper motor by ball screw mechanisms and
servo motor.
Saudi Arabia stands as a titan in the global energy landscape, renowned for its abundant oil and gas resources. It's the largest exporter of petroleum and holds some of the world's most significant reserves. Let's delve into the top 10 oil and gas projects shaping Saudi Arabia's energy future in 2024.
Industrial Training at Shahjalal Fertilizer Company Limited (SFCL)MdTanvirMahtab2
This presentation is about the working procedure of Shahjalal Fertilizer Company Limited (SFCL). A Govt. owned Company of Bangladesh Chemical Industries Corporation under Ministry of Industries.
Hybrid optimization of pumped hydro system and solar- Engr. Abdul-Azeez.pdffxintegritypublishin
Advancements in technology unveil a myriad of electrical and electronic breakthroughs geared towards efficiently harnessing limited resources to meet human energy demands. The optimization of hybrid solar PV panels and pumped hydro energy supply systems plays a pivotal role in utilizing natural resources effectively. This initiative not only benefits humanity but also fosters environmental sustainability. The study investigated the design optimization of these hybrid systems, focusing on understanding solar radiation patterns, identifying geographical influences on solar radiation, formulating a mathematical model for system optimization, and determining the optimal configuration of PV panels and pumped hydro storage. Through a comparative analysis approach and eight weeks of data collection, the study addressed key research questions related to solar radiation patterns and optimal system design. The findings highlighted regions with heightened solar radiation levels, showcasing substantial potential for power generation and emphasizing the system's efficiency. Optimizing system design significantly boosted power generation, promoted renewable energy utilization, and enhanced energy storage capacity. The study underscored the benefits of optimizing hybrid solar PV panels and pumped hydro energy supply systems for sustainable energy usage. Optimizing the design of solar PV panels and pumped hydro energy supply systems as examined across diverse climatic conditions in a developing country, not only enhances power generation but also improves the integration of renewable energy sources and boosts energy storage capacities, particularly beneficial for less economically prosperous regions. Additionally, the study provides valuable insights for advancing energy research in economically viable areas. Recommendations included conducting site-specific assessments, utilizing advanced modeling tools, implementing regular maintenance protocols, and enhancing communication among system components.
Hierarchical Digital Twin of a Naval Power SystemKerry Sado
A hierarchical digital twin of a Naval DC power system has been developed and experimentally verified. Similar to other state-of-the-art digital twins, this technology creates a digital replica of the physical system executed in real-time or faster, which can modify hardware controls. However, its advantage stems from distributing computational efforts by utilizing a hierarchical structure composed of lower-level digital twin blocks and a higher-level system digital twin. Each digital twin block is associated with a physical subsystem of the hardware and communicates with a singular system digital twin, which creates a system-level response. By extracting information from each level of the hierarchy, power system controls of the hardware were reconfigured autonomously. This hierarchical digital twin development offers several advantages over other digital twins, particularly in the field of naval power systems. The hierarchical structure allows for greater computational efficiency and scalability while the ability to autonomously reconfigure hardware controls offers increased flexibility and responsiveness. The hierarchical decomposition and models utilized were well aligned with the physical twin, as indicated by the maximum deviations between the developed digital twin hierarchy and the hardware.
Overview of the fundamental roles in Hydropower generation and the components involved in wider Electrical Engineering.
This paper presents the design and construction of hydroelectric dams from the hydrologist’s survey of the valley before construction, all aspects and involved disciplines, fluid dynamics, structural engineering, generation and mains frequency regulation to the very transmission of power through the network in the United Kingdom.
Author: Robbie Edward Sayers
Collaborators and co editors: Charlie Sims and Connor Healey.
(C) 2024 Robbie E. Sayers
Water scarcity is the lack of fresh water resources to meet the standard water demand. There are two type of water scarcity. One is physical. The other is economic water scarcity.
CFD Simulation of By-pass Flow in a HRSG module by R&R Consult.pptxR&R Consult
CFD analysis is incredibly effective at solving mysteries and improving the performance of complex systems!
Here's a great example: At a large natural gas-fired power plant, where they use waste heat to generate steam and energy, they were puzzled that their boiler wasn't producing as much steam as expected.
R&R and Tetra Engineering Group Inc. were asked to solve the issue with reduced steam production.
An inspection had shown that a significant amount of hot flue gas was bypassing the boiler tubes, where the heat was supposed to be transferred.
R&R Consult conducted a CFD analysis, which revealed that 6.3% of the flue gas was bypassing the boiler tubes without transferring heat. The analysis also showed that the flue gas was instead being directed along the sides of the boiler and between the modules that were supposed to capture the heat. This was the cause of the reduced performance.
Based on our results, Tetra Engineering installed covering plates to reduce the bypass flow. This improved the boiler's performance and increased electricity production.
It is always satisfying when we can help solve complex challenges like this. Do your systems also need a check-up or optimization? Give us a call!
Work done in cooperation with James Malloy and David Moelling from Tetra Engineering.
More examples of our work https://www.r-r-consult.dk/en/cases-en/