Dynalec Controls Pvt Ltd is an Indian company that provides engine testing systems and facilities. It aims to be a global leader in test equipment through innovative products and adherence to ethical values. Dynalec takes ownership of designing, manufacturing, delivering, maintaining and controlling test facilities for customers. It provides a rental engine test facility and works closely with customers to reduce costs. Dynalec also offers innovative models like operating test beds to transfer risks and costs to customers. It has over 30 years of experience providing integrated engine test solutions.

1. Manufacturers & Providers of
Engine Testing Systems & Facilities
DYNALEC Controls Pvt Ltd

2. Dynalec’s Vision, Mission & Values
• Vision : To be a dominant
global player in the field
of test equipment by
delivering innovative
products ensuring a strict
adherence to ethical
values
• Mission : To achieve the
top position in India by
2020 by a combination of
excellent quality products,
customer centric
approach and
differentiated after sales
services
• Core Values :
– Transparency
– Integrity
– Customer Delight
– Excellence
– Innovation

3. Dynalec’s differentiator!
Dynalec takes ownership of the design, manufacture,
delivery, maintenance, running, monitoring and control of
the test facilities for it’s customers
Dynalec is closely working with customers to reduce their
maintenance, breakdown and operations costs of the test
beds and protect them from financial and operational risks ..
Dynalec provides it’s own (ISO-9001 Certified) Engine Test
Facility on-rent for carrying out endurance testing of engines.

4. Dynalec’s Innovative Model of Operation …
Benefits for
Customer
Increased
Reliability and
mitigating the
Test-bed
Operational
and Financial
Risks
Test-beds on
Rental
Capital Centric Model /
Turn-key
• Design
• Manufacture
• Delivery
• Installation and Configuration
Support / Operations
• Maintenance
• Running
• Remote Monitoring & Control
• Calibration
• Overhauling
Opex Centric
Model
•Build
•Operate
•Transfer

5. Dynalec Controls -> Core Strength
A Company, for last 30+ years, focused on
providing an integrated engine test solution for
comprehensive recording and monitoring the key
performance parameters, with a real time analysis
using computerized automation
Enabling the Customers to establish the engine
performance against the design requirements - in
terms of torque and power output over time

6. Dynalec Controls -> Wide Coverage
Dynalec specializes in undertaking turnkey projects for
the complete set-up of Engine Test Facility which
includes
• Acoustic Enclosures
• Water Circulation System with Cooling Tower
• Engine Flue Gas Extraction System
• Air Handling System
• Fully automated Engine Test System with match-
plates
• Engine mounting pallets/trolleys with auto docking
• Computer controlled Engine Performance Monitor

7. Dynalec : Test-bed Systems
Gravimetric Fuel Meter
Coolant Conditioning System
Fuel Conditioning System

8. IIOT Enabled SMART Test-bed
Cranking
Unit
Drivelin
e
Dyno Engine
Docking
System
Hardware Controlling
Unit - PLC
FCU CCU
Smoke
meter
Controlling
software
Remote
dashboard
Dynalec Test-bed is made SMART with IIOT Enablement
Vibration
Temperature
Pressure
Gateway
Connected
Remote Monitoring
Condition Based Monitoring
Sensor Data on Cloud
Triggers and Thresholds
Analytics -> Insights -> Patterns / Trends
Failure Model Effects and Analysis (FMEA)
Early prediction of any abnormality / failure
Lesser Production Stoppages

9. IIOT Remote Monitoring Control Center
Test-bed Health Parameters at the finger-tip for the Customer

10. Remote Monitoring Dashboards (Indicative)
Summar
y

11. Dynalec’s Differentiator : Own Proven
Engine Test Facilities
Dynalec owns 3 full-fledged test beds,
operating for the last 6+ years, to have
delivered over 12,000 hours of endurance
testing so far for customers and in-house testing
All test beds include utilities like room
ventilation system (cooled fresh air supply and
room exhaust), engine flue gas system and
cooling tower with 50 kVA gen-set backup
Presently being used by ARAI and other
customers as a potential alternate for their R&D,
Quality and Production test-beds – have
delivered @ 40 such testing projects

12. Driven By Innovation
Pioneer in bringing the “Capex to Opex” model to offer test-beds
on a EMI
Offering BOT (Build – Operate – Transfer) Model for test-beds to
reduce the Financial and Operational risk for customers
Offering IIOT (Industrial Internet of Things) based state-of-the-art Remote
Monitoring capability for test-bed Health Parameters to contain the
maintenance costs build predictability for the customers
First Mover to introduce Desktop based monitoring and control of
Engine testing
First Company in India to develop Chassis Dynamometers

13. • 2017 : Won the “India 5000 Best MSME
Award for Quality Excellence”
• 2018 – Certified ISO 9001-2015 for the
Complete Operations
Rewards and Recognitions

14. Own Design with state-of-the-art Tools
• 3D Design, Modeling and Detailing with
tools like PTC Creo, AutoDesk AutoCAD
• Mechanism Analysis using PTC Creo
• Established processes for Change, Release
Management using Product Data
Management Principles

15. 3D Parameteric Model of a Customer test-bed

16. Founders
16
Arvind Zope Shrikant
Kulkarni
Ravindra
Bendre
Developed the first
hand held device – the
digital tachometer
Head of R&D Division
of Assotec at a very
young age
Worked with Bank of
India
Co-founders of Dynalec Controls and Dynalec Controls Pvt Ltd
Responsible for
developing new
products and
enhancing product
technology
Responsible for
Electronics Innovation
and HR & Admin
Responsible for Sales
and Delivery
BE – Electronics & TC BE – Electronics & TC B Sc – Chem, Dip in
Computer Prog

17. 17
Ram Parthasarthy Shirish Kulkarni
10+ years of CxO experience at
various organizations
10+ years experience consulting at
the “C” level, particularly in Auto
Industry
Overall 40 years experience Overall 25+ years experience
Cross industry experience in
Business Turnaround
Experience across various functions
– IT, Business Development, Product
Development, Design and R&D
High growth track record Worked with Global Clients
Responsible for Operations &
Business Development and
introduction of new products mainly
for Automobile Sector,
Experience across various functions
– IT, Business Development, Product
Development, Design and R&D
B.Tech – Chem IIT Delhi ME (Manufacturing & Automation)
Management

18. Company Achievements
2014 - Development of
automated engine
docking system to
facilitate rapid engine
change for quick testing
2016 - Integration with
ECU (Engine Control
System) with Dynalec
Dynamometer
2016 - Integration
exhaust smoke meter
and electronic control of
exhaust back pressure
with PC
2017 - Logging of engine
de-rating characteristics
simulating high altitude
or high ambient
temperatures
2018 – End-to-end SAP
Implementation,
Acquired new LOGOs
like JD, VECV

19. KEY Customer Projects Delivered
1995 – TVS Motors -
Manufactured & supplied
Un-manned Chassis
Dynamometer
1998 – TML Indica Plant -
Indigenously developed
and manufactured fully
automated Engine
Performance Test Beds
2002- Hyundai -
Manufactured & supplied
10 # of Firing Test Benches
2003 – TVS Hosur -
Manufactured and supplied
Transmission Test Rig
2009 – Mahidra Navistar - A
complete turnkey project
which all testing facilities
with an E. C. Dynamometer
of 600 Hp capacity
2011 – TML - Manufactured
and supplied two numbers
of Containerized Firing
Benches with Y-Conveyors
2013 – Renault-Nissan -
Supplied firing test benc
2015-17 - Delivered around
50+ turnkey projects to our
clients, which includes
setting up complete test
beds with all utilities
2018 – Successfully won
and delivered VECV project-
Working on JD Project

20. Revenue Streams for Dynalec
Dynamometer Sale
• Turnkey Project or Component Sale of new Eddy Current Dynamometer, Transmission
test facilities
• Opex Model – test-bed on rent =>
• aiming at BOT (Build Operate Transfer) Model
Service
• Installation & Commissioning
• Repairs and overhaul
• Annual Maintenance Contract
• Remote Monitoring
Spares
• Providing Components for the existing systems in operation
Test facility on rent
• 3 test-bed facilities in premise

21. Strategic Plan : 2018-19
Grow the top-line to
INR 100Cr in 4 years
Address the testing
needs of Electric
Vehicles
Spread over other
verticals like Defence &
Government
Plan to access the high
capacity market by
introduction of the
hydraulic dynamometer
Reach out to the
international market by
building exports to the
third world countries
Add innovative
products to diversify
from the risk from the
dependency of fossil
fuel based engines

22. Future Product Focus
Eddy Current Dynamometers
• Reaching out to rest of the markets in Auto OEMs
• Expanding the current portfolio with larger dynamometers (> 1000
bhp)
• Upgrading the control software to cover EURO VI Requirements
• Offering Offsite Testing as a service more aggressively as an
additional revenue stream
Address the need of Hydro and Regenerative
Dynamometer by organic or inorganic collaboration
Building Strength in the Transmission Testing space

23. Recent Internal Achievements : 2018-19
Built an strong order
book
Reached out to @ 20
new corporate brands
(mainly auto OEMs)
Continued to service the
marquee customers like
Mahindra, Tata Motors
Reviewed and enhanced
the visibility and
reliability of end-to-end
business process
Established control on
debtors and creditors
Implemented of end-to-
end ERP (SAP B1) to
cover all the business
process
Outsourcing of the non-
core business processes
Separated an
independent Service
organization for
effective onsite support
Deployed Right skilled
personnel for various
key functions
Enhanced the Young
Energy Levels by hiring
the fresh minds and
young blood
Established Employee
Performance
Management and Goal
Setting
Implemented various
employee welfare
centric policies have
been in plans

24. Manufacturing and supply of engine and
chassis dynamometers with all accessories
and also 2/4 wheeler bump testing modules
Turnkey projects for the complete set-up of
Engine Test facilities which include
• Acoustic enclosures
• Water circulation systems with cooling
tower
• Engine flue gas extraction systems
• Air handling systems
• Fully automated engine test systems with
match-plates
• Engine mounting pallets/ trolleys with
auto docking
• Computer controlled engine performance
monitors
Product and Project Offerings

25. Firing Test Benches for four wheeler engines with Match Plate for
engine Services, Coolant Conditioning System, Fuel Conditioning
System and with Utilities like Engine Flue Gas System
FTB at Hyundai Motors FTB at RNAIPL
Product and Project Offerings

26. Single & Twin Rotor from 20 kW to 500 kW
with Dynamometer controller and digital
indicators for speed and torque
Eddy Current Dynamometers

27. Dynamometer Performance
Power & Torque Envelopes of Eddy Current Dynamometers

28. Gravimetric Fuel Meter
Throttle Controller
Dynalec : Test Equipment

29. Engine Coolant Conditioning
System
Fuel Conditioning System
Dynalec : Test Equipment

30. PC Based Engine Data Acquisition and Control System
• State-of-the-art technology components to ensure latest
features and backward compatibility
• Logged data can be printed in a standard format or as per
customer’s requirement
• Various test-cycles (with inter-looping and repeat facility)
can be programmed through keyboard.
• For data logging various standard options, like logging at
every step, every Specific Fuel Consumption, continuous
logging, time based logging, user event logging are
provided.
• Report can be exported in an Microsoft Office or any other
standard format for further analysis

31. PC Based Engine Data Acquisition and Control System :
Screens
Engine Details
Main Screen

32. PC Based Engine Data Acquisition and Control System :
Integrated Test Report.
Performance Sheet
Test Report

33. Braking Torque Max. 1000 Nm (800 Nm continuous rated), Max. Power 330 kW.
Dynalec Engine Test Facility : Test bed # 1
o EC Dynamometer Max. Power - 50 kW to 210 kW
(Steady State) Max. Torque - 100Nm to 750 Nm
Rated Speed - 3500 RPM to 8000 RPM
Max. Speed - 8000 RPM
o Instrumentation and Blow - by Measurement
Controllers Gravimetric Fuel Measuring Unit
Fuel temp. Control Unit
Engine Coolant temp. Control Unit
Charged Air temp. Controller (Inter Cooler) Air to Water Heat
Exchanger
Exhaust Back Pressure Controller
Controller for Engine Speed & Torque (Dyno & Throttle Controller)
o Utilities Air Handling Unit for Cooled Air
Test Cell Hot Air Extraction Unit
Engine Exhaust Handling Unit
Main Diesel Storage Tank
Cooling Tower Water Supply (Capacity - 300 kW)
Compressed Air
o Programmers Sequence Test Cycle Programming
Computerised Data Logging
System Monitoring
o Suitability To test engines for Steady State Performance and Endurance

34. Braking Torque Max. 500 Nm (450 Nm continuous rated), Max. Power 180 kW.
o EC Dynamometer Max. Power - 50 kW to 180 kW
(Steady State) Max. Torque - 200 Nm to 500 Nm
Rated Speed - 3500 RPM to 8000 RPM
Max. Speed - 4000 RPM
o Instrumentation and Blow - by Measurement
Controllers Gravimetric Fuel Measuring Unit
Fuel temp. Control Unit
Engine Coolant temp. Control Unit
Charged Air temp. Controller (Inter Cooler) Air to Water Heat
Exchanger
Exhaust Back Pressure Controller
Controller for Engine Speed & Torque (Dyno & Throttle Controller)
o Utilities Air Handling Unit for Cooled Air
Test Cell Hot Air Extraction Unit
Engine Exhaust Handling Unit
Main Diesel Storage Tank
Cooling Tower Water Supply (Capacity - 300 kW)
Compressed Air
o Programmers Sequence Test Cycle Programming
Computerised Data Logging
System Monitoring
o Suitability To test engines for Steady State Performance and Endurance
Dynalec Engine Test Facility : Test bed # 2

35. Braking Torque Max. 2200 Nm (2000 Nm continuous rated), Max. Power 500 kW.
o EC Dynamometer Max. Power 400 kW
(Steady State) Max. Torque – 2000 Nm
Rated Speed - 1500 RPM to 4000 RPM
Max. Speed - 4000 RPM
o Instrumentation and Blow - by Measurement
Controllers Gravimetric Fuel Measuring Unit
Fuel temp. Control Unit
Engine Coolant temp. Control Unit
Charged Air temp. Controller (Inter Cooler) Air to Water Heat
Exchanger
Exhaust Back Pressure Controller
Controller for Engine Speed & Torque (Dyno & Throttle Controller)
o Utilities Air Handling Unit for Cooled Air
Test Cell Hot Air Extraction Unit
Engine Exhaust Handling Unit
Main Diesel Storage Tank
Cooling Tower Water Supply (Capacity - 300 kW)
Compressed Air
o Programmers Sequence Test Cycle Programming
Computerised Data Logging
System Monitoring
o Suitability To test engines for Steady State Performance and Endurance
Dynalec Engine Test Facility : Test bed # 3

36. Dynalec : KEY Customer LOGOs

37. Renault Nissan
Automobile India Pvt.
Ltd. – Tamilnadu
Tata Motors Ltd.
(PCBU) – Pune &
Sanand
Tata Motors Ltd.
(CVBU) – Pune,
Jamshedpur,
Pantnagar & Lucknow
Mahindra & Mahindra
Ltd. (A.D.) – Igatpuri &
Zaheerabad
Mahindra & Mahindra
Ltd. (FES) –
Zaheerabad, Nagpur
& Rudrapur
Mahindra & Mahindra
Ltd. (R&D) – Nashik &
Chennai (MRV)
Mahindra Heavy
Engines Ltd. – Pune
Mahindra Vehicle
Manufacturers Ltd. –
Pune
Swaraj Engines Ltd. –
Chandigarh
TAFE Motors &
Tractors Ltd. – Alwar
Simpson & Co. Ltd. –
Chennai (Dev. Centre
& Production)
Tractors & Farm
Equipment Ltd. (R&D)
– Chennai
Kirloskar Oil Engines
Ltd. – Kagal
AVEC Ltd. – Pithampur
List of Customers : Locations

38. Bosch Ltd. –
Bengaluru
TVS Motor Ltd. –
Hosur & Mysore
Cooper India Ltd. –
Satara
Force Motors Ltd. –
Pune
SAME-DEUTZ India
Pvt. Ltd. – Ranipet
Volvo-Eicher
Commercial Vehicles
Ltd. (VECV) –
Pithampur
Greaves Cotton Ltd.
– Aurangabad &
Ranipet
International
Tractors Ltd. –
Hoshiarpur
Hyundai Motors
India Ltd. –
Sriperumbudur
Delphi-TVS Ltd. –
Tamilnadu
Bajaj Auto Ltd. –
Aurangabad
Lombardini India
Ltd. – Aurangabad
Indian Institute of
Technology Madras
– Chennai
V. I. T. University -
Tamilnadu
List of Customers : Locations

39. Dynalec at a Glance : The PROMISE
… grow with the existing customers and deliver more
and more value
… acquire largest share of the Indian market and mark
it’s grow in the international market
… identify and acquire of innovative products
… grow in Revenue and Profitability Year-over-Year
Dynalec will continue to …

40. DYNALEC Controls Pvt Ltd
Regd. Office & Factory : Shed No. 6, 7 & 8, Survey No. 77/4,
Vishnu-Malati Industrial Estate, Shivane, Pune - 411 023, India.
Tel : +91 20 2529 0491/ 0957, Fax : +91 20 2529 0016 Extn. 206
Email : sales@dynaleccontrols.com
Website : www.dynaleccontrols.com
LinkedIn – https://www.linkedin.com/company/dynaleccontrolspvtltd/
Facebook - https://www.facebook.com/DynalecControls
Looking forward to be associated with
you and to add value to you …