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SINTERING
DuraForm® Flex Plastic
A durable, rubber-like material with good tear
resistance and burst strength
DuraForm® Flex plastic can be infiltrated to
color, strengthen and seal parts.
Applications
Gaskets, hoses and seals•	
Athletic footwear•	
Ear molds•	
“Soft-touch,”over molded grips•	
Features
Benefits
Rubber-like flexibility•	
Durable and tear-resistant•	
Resists harsh environments•	
Good long-term stability•	
Excellent surface finish and•	
feature detail
Create colored parts using•	
standard infiltrants
Fully recyclable•	
Rapidly produce parts with the•	
look and feel of rubber and
thermoplastic elastomers
Eliminate the time and cost of•	
casting, machining or other
secondary processes
Address broad applications•	
requiring rubber-like flexibility
and durability
Address end-use applications•	
requiring long-term stability
Minimal finishing required•	
Reduced cost per part•
SINTERING
For use with all selective laser sintering (SLS®) Systems
Technical Data
3D Systems Corporation	 Tel: 803.326.4080		 moreinfo@3dsystems.com
333 Three D Systems Circle	 Toll-free: 800.889.2964 	 www.3dsystems.com
Rock Hill, SC 29730 U.S.A.	 Fax: 803.324.8810		 NYSE: DDD		
Warranty/Disclaimer: The performance characteristics of these products may vary according to product application, operating conditions, material combined
with, or with end use. 3D Systems makes no warranties of any type, express or implied, including, but not limited to, the warranties of merchantability or fitness
for a particular use.
© 2012 by 3D Systems, Inc. All rights reserved. Specifications subject to change without notice. The 3D logo is a trademark and Accura and SLA are registered
trademarks of 3D Systems, Inc.
PN 70718 Issue Date - Feb 2012
DuraForm® Flex Plastic
Sintered Properties
Tensile Strength, Ultimate ASTM D638 1.8 MPa 262 psi 2.3 MPa 335 psi
Tensile Modulus ASTM D638 7.4 MPa 1080 psi 9.2 MPa 1340 psi
Elongation at Break ASTM D638 110 % 110 % 151 % 151 %
Flexural Modulus (@ 23 °C) ASTM D790 5.9 MPa 860 psi 7.8 MPa 1130 psi
Initial Tear Resistance (Die C @ 23 °C) ASTM D624 15.1 kN/m 86 lb/in 15.4 kN/m 88 lb/in
Abrasion Resistance
Taber, CS-17 wheel, 1 kg load
ASTM D4060
83.5 mg
(per 1000 cycles)
For applications requiring abrasion,
infiltration is not recommended.
Bursting Strength (Straight) @ 23 °C
(25 mm ID x 2 mm thick x
300 mm long hose)
No infiltration
2 part Polyurethane Infiltration
FlexSeal Infiltration
0 MPa 0 psi
0.21 MPa
0.076 MPa
> 30 psi
11 psi
Shore A Hardness @ 23 °C ASTM D2240 45 - 75 55 - 80
Electrical Properties
Volume Resistivity ASTM D257 1.3 x 1014
ohm-cm
Surface Resistivity ASTM D257 1.1 x 1014
ohm-cm
Dissipation Factor, 1 KHz ASTM D150 0.003
Dielectric Constant, 1 KHz ASTM D150 0.003
Dielectric Strength ASTM D149 1.9 kV/mm 47 kV/in
Powder Properties
Density (tap) ASTM D4164 0.44 g/cm3
Data was generated by building parts under typical default parameters. DuraForm Flex plastic was processed on a base-level HiQ™ SLS system at 9 watts laser power, 200
inches/sec (5 m/sec) scan speed, and a powder layer thickness of 0.004 inches (0.1mm).
Chemical Resistance - Material does not dissolve in hydrocarbons, ketones, ethers or alcohols, but may lose some mechanical properties.
May swell in some solvents or solvent mixtures.
Measurement Condition Value
Infiltrated with FlexSeal
As Sintered (8 Dip Process)
Measurement Condition Metric U.S. Metric US
TM
DuraForm® FlexSeal Infiltration
FlexSeal fluid infiltration is an easy-to-use method for coloring,
strengthening, and sealing DuraForm Flex parts.
DuraForm FlexSeal (1 kg containers) is available in the following colors:
24130-902 Black
24131-902 Red
24132-902 Yellow
24133-902 Blue
24136-902 Natural
Two-Part Polyurethane Infiltration
Infiltration with a two-part polyurethane increases Shore A hardness,
creates a watertight barrier, and significantly enhances the burst strength.
FlexSeal colors can be mixed to create custom colors.

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DuraForm Flex Plastic - SLS Systems - Material properties (EN)

  • 1. SINTERING DuraForm® Flex Plastic A durable, rubber-like material with good tear resistance and burst strength DuraForm® Flex plastic can be infiltrated to color, strengthen and seal parts. Applications Gaskets, hoses and seals• Athletic footwear• Ear molds• “Soft-touch,”over molded grips• Features Benefits Rubber-like flexibility• Durable and tear-resistant• Resists harsh environments• Good long-term stability• Excellent surface finish and• feature detail Create colored parts using• standard infiltrants Fully recyclable• Rapidly produce parts with the• look and feel of rubber and thermoplastic elastomers Eliminate the time and cost of• casting, machining or other secondary processes Address broad applications• requiring rubber-like flexibility and durability Address end-use applications• requiring long-term stability Minimal finishing required• Reduced cost per part•
  • 2. SINTERING For use with all selective laser sintering (SLS®) Systems Technical Data 3D Systems Corporation Tel: 803.326.4080 moreinfo@3dsystems.com 333 Three D Systems Circle Toll-free: 800.889.2964 www.3dsystems.com Rock Hill, SC 29730 U.S.A. Fax: 803.324.8810 NYSE: DDD Warranty/Disclaimer: The performance characteristics of these products may vary according to product application, operating conditions, material combined with, or with end use. 3D Systems makes no warranties of any type, express or implied, including, but not limited to, the warranties of merchantability or fitness for a particular use. © 2012 by 3D Systems, Inc. All rights reserved. Specifications subject to change without notice. The 3D logo is a trademark and Accura and SLA are registered trademarks of 3D Systems, Inc. PN 70718 Issue Date - Feb 2012 DuraForm® Flex Plastic Sintered Properties Tensile Strength, Ultimate ASTM D638 1.8 MPa 262 psi 2.3 MPa 335 psi Tensile Modulus ASTM D638 7.4 MPa 1080 psi 9.2 MPa 1340 psi Elongation at Break ASTM D638 110 % 110 % 151 % 151 % Flexural Modulus (@ 23 °C) ASTM D790 5.9 MPa 860 psi 7.8 MPa 1130 psi Initial Tear Resistance (Die C @ 23 °C) ASTM D624 15.1 kN/m 86 lb/in 15.4 kN/m 88 lb/in Abrasion Resistance Taber, CS-17 wheel, 1 kg load ASTM D4060 83.5 mg (per 1000 cycles) For applications requiring abrasion, infiltration is not recommended. Bursting Strength (Straight) @ 23 °C (25 mm ID x 2 mm thick x 300 mm long hose) No infiltration 2 part Polyurethane Infiltration FlexSeal Infiltration 0 MPa 0 psi 0.21 MPa 0.076 MPa > 30 psi 11 psi Shore A Hardness @ 23 °C ASTM D2240 45 - 75 55 - 80 Electrical Properties Volume Resistivity ASTM D257 1.3 x 1014 ohm-cm Surface Resistivity ASTM D257 1.1 x 1014 ohm-cm Dissipation Factor, 1 KHz ASTM D150 0.003 Dielectric Constant, 1 KHz ASTM D150 0.003 Dielectric Strength ASTM D149 1.9 kV/mm 47 kV/in Powder Properties Density (tap) ASTM D4164 0.44 g/cm3 Data was generated by building parts under typical default parameters. DuraForm Flex plastic was processed on a base-level HiQ™ SLS system at 9 watts laser power, 200 inches/sec (5 m/sec) scan speed, and a powder layer thickness of 0.004 inches (0.1mm). Chemical Resistance - Material does not dissolve in hydrocarbons, ketones, ethers or alcohols, but may lose some mechanical properties. May swell in some solvents or solvent mixtures. Measurement Condition Value Infiltrated with FlexSeal As Sintered (8 Dip Process) Measurement Condition Metric U.S. Metric US TM DuraForm® FlexSeal Infiltration FlexSeal fluid infiltration is an easy-to-use method for coloring, strengthening, and sealing DuraForm Flex parts. DuraForm FlexSeal (1 kg containers) is available in the following colors: 24130-902 Black 24131-902 Red 24132-902 Yellow 24133-902 Blue 24136-902 Natural Two-Part Polyurethane Infiltration Infiltration with a two-part polyurethane increases Shore A hardness, creates a watertight barrier, and significantly enhances the burst strength. FlexSeal colors can be mixed to create custom colors.