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American Concrete Pavement Association
Design of Concrete Pavement
for City Streets
Design and construction standards forcitystreets should
provide for pavements with both long service life and low
maintenance. As a guide in achieving this goal, this
publication provides adequate designs that will result in
the lowest annual cost when considering both initial
construction cost and pavement maintenance. Three
other PCA publications, Subgrades and Subbases for
Concrete Pavements, Design and Construction of Johts
for Concrete Streets, and Suggested Specifications for
Construction of Concrete Streets, discuss the subjects
of subgrades and subbases, jointing practices, and
specifications in much greater detail,
Following are the factors involved in the design process
for concrete streets:
1. Subgrades and subbases
2. Concrete quality
3. Street classification and traffic
4. Geometric design
5. Thickness design
6, Jointing
7. Construction specifications
Sub!wades and Subbases
Unlike o~er paving materials, the structural strength of
a concrete pavement is largely within the concrete itself
due to its rigid nature, Because of the remarkable beam
strength of concrete, heavy loads are distributed over
large areas resulting in very low pressures on the
subgrade. This makes it economically impractical to
build up subgrade strength with thick layers of crushed
stone or gravel. Performance has shown that high-
volume roads such as highways generally fail by the
pumping and eroding of the subgrade at pavement
joints and edges. In these applications when granular
subbases are specified, they function not so much as a
structural layer, but as a non-pumping layer to reduce
the soil erosion under the pavement slab. Since low-
volume roads do not fail in this manner, they do not
require subbases to prevent subgrade pumping, In
most cases these concrete pavements can be placed
directly on the compacted subgrade,
Itis important that subgrade soils be of uniform material
type and density for satisfactory pavement performance.
Abrupt changes in subgrade type can result in the
differential movement of the subgradesthat are suscep-
tible to frost action in northern climates, and excessive
shrink and swell of expansive soils. [differential heaving
in these special cases can be controlled by ensuring
uniform soil type. Changes in volume can be substan-
tially reduced by compacting the soil at 1to 3 percentage
points above optimum moisture. Soft spots that show up
during construction should be excavated and
recompacted with the same type of materials as the
adjacent subgrade.
Additional information on subgrades and subbases
can be found in Reference 1.
Concrete Quality
Concrete paving mixes are d&igned to produce the
desired flexural strength and to give satisfactory durabil-
ity under the conditions the pavement will be subjected
to during its service life.
Since the mode of failure in the design of concrete
pavement is flexural fatigue, it is important that the
concrete have adequate flexural strength (modulus of
rupture) to resist cracking from flexural fatigue. Under
average conditions the concrete should achieve a 28-
day modulus of rupture (MR) of 550 to 700 psi (3.8to 4.8
MPa) when measured in accordance with American
Society for Testing Materials, ASTM C78, third-point
loading.
In frost-affected areas, concrete pavements must be
protected from the many cycles of freezing and thawing
and from the action of deicing salts It is essential that the
mix have a low water-cement ratio, an adequate cement
factor, sufficient entrained air content, and adequate
curing. The quantity of air entrainment necessary for
weather-resistant concrete varies with the maximum.
size aggregate. Table 1 gives the percentages of air
content recommended for durable ccmcrete<’j. In addi-
ticr to making the hardened concrete weather-resistant,
entrained air improves the concrete while it is still in the
plastic state by preventing segregation, increasing
workability, and reducing bleeding.
The quantity of mixing water also has a critical influence
on the durability and weather-resistance of hardened
ccmcrete. The least amount of mixing water that will
produce a plastic, workable mix will result in the greatest
durability in hardened concrete. A minimum portland
cement content of 564 pounds per cubic yard (335
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kilograms per cubic meter) of concrete, with a maximum
water-cement ratio as given in Table 2, will significantly
increase freeze-thaw and sulfate resistance of the con-
crete pavement. References 2 and 3 are excellent
resources for further study on this topic.
Table 1. Recommended Air Contents for
Durable Com
Maximum size
aa~reaate—in.
3/8 (9.5 mm)
112 (12.5 mm)
314 (19.0 mm)
1 (25.0 mm)
1-1/2 (37.5 mm)
2 (50.0 mm)
per
Severe
Exposure
7-1/2
7
6
5-;/2
5
ete
Total target air content,
nt’
Moderate
Exposure
6
5-1/2
5
4-1/2
4-1/2
4
. A reasonabletolerancefor air content in field construction is – 1 to
+ 2 percentage points,
terns. Present and future needs must be evaluated and
provisions made for them. Forethought can eliminate the
tearing up of existing pavements for work on utilities.
Integral Curbs
A most practical and economical way to build concrete -
pavements forcitystreets iswithan integral curb section.
An integral curb is constructed with the pavement in a
single operation-all concrete work being done simulta-
neously. When using forms, the curb is easily shaped
with a templet and straightedge as the pavement is
placed. Integral curbs can also beconstructedto almost
any desired cross section using a slipform paver.
When integral curbs are used, stresses and deflections
at the pavement edge are reduced, thus increasing the
structural capacity of the pavement, or conversely, allow-
ing a decrease in pavement thickness. The inherent
advantages and economy of integral curb construction
recommend its consideration for city street pavements.
Street W[dths
Street widths vary according to the traffic the street is
designed to carry. The minimum recommended width,
Table 2. Maximum Permiaaible Water-Cement
except in unusual cases, is 25 ft (7.6 m) with a maximum
Ratio for Durable Concrete Pavement
transverse slope of 1/4 in. per foot (20 mm per meter) of
width. Consistent lane widths and cross slope are de-
Type of exposure
Maximum water-Cement sirable,
ratio by wei~ht Traffic Ianesarecustomatily 10to 12 ft(3t03.7m) wide.
Freezing/thawing with
deicing chemicals
Severe sufate exposure
[water-soluble sulfate (S04)
in soil, percent by weight of
0.20 and above]
Moderate sulfate exposure
[water-soluble sulfate (S04)
in soil, percent by weight of
0.10-0.20]
0.45
0.45
0.50
Street Classification and
Traffic
Comprehensive traffic studies made within city bound-
aries have shown that streets of similar character have
essentially the same traffic densities and axle load inten-
sities. A practical approach to design is to establish a
street classification system that provides an axle load
distribution for the various categories of streets. This
information sheet has divided city street pavements into
six street classifications. Descriptions for each classifi-
cation include traffic volumes, type of vehicles and maxi-
mum axle loadings. These classificafionsare listed in the
Thickness Design section of this document.
Geometric Design
Utilities
During the construction of new subdivisions and com-
mercial developments utilities are commonly placed in
the right-of-way outside the pavement area to facilitate
maintenance and ~ossible additions to the ufilitv svs-
VWdths over 12 ft (3.7 m) are not recommended since
experience has shown that driverswill attempt to pass on
wider single lanes, promoting accidents.
Parking lanes along the curb are usually 7 to 8 ft (2.1 to
2.4 m) wide. A 7-ft (2.1 m) lane is used where passenger
cars predominate, an 8-ft (2.4 m) lane where trucks must =
be accommodated. Parking lanes of 6 ft (1.8 m) are not
recommended. On major streets parking lanes are 10to
12 ft (3to 3.7 m) wide and thevcan also be used as travel
or tu;ning lanes.
Onstreetswhere parking is prohibited, an extra2ft (0.6
m) width is generally provided along the curb as
nontraveled space.
Thickness Design
The design procedure presented in this publication,
utilizes the method and theories that are outlined in the
Portland Cement Association publication, Thickness
Design for Concrete H;gh way and Street PavementS”),
and the personal computer software manual for PCAPAW5).
This design method determines the thickness for both
plain and reinforced concrete pavements. By definition,
plain pavements are constructed without any reinforcing
steel or steel dowels at the control joints. Control joints
are usually spaced at 15 ft (4.6 m) intervals or less, with
load transfer at these joints obtained through aggregate
interlock. Plain-doweled pavements use steel dowels for
additional load transfer at control joints. Reinforced
concrete pavements have longer control joint spacing—
up to a maximum of 30 ft (9.1 m) —with wire mesh
reinforcement placed between control joints to hold
tightly together theoneor more cracks that are expected
to develop. Because they have longer joint spacing than -
plain pavements, reinforced concrete pavements always
require steel dowels at control joints in order to provide
2
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. . . . . .. . .—,
adequate load transfer. Pavements can be designed
with or without a concrete shoulder or curb and gutter.
Reference 4 discusses two limiting criteria for pave-
r ment design. The first is an erosion criteria where high-
volume roads show distress from pumping and erosion
of the subgradeor subbase duetothe higher number of
heavy loads at or near pavement joints or edges. The
second criteria is pavement flexural fatigue. This dis-
tress occurs on low-volume road facilities where repeti-
tive loadings produce bending stresses in the pave-
ment, eventually resulting in fatigue cracking. It is this
latter criteria, flexural fatigue cracking, that controls the
design of pavements addressed in this publication.
The most influential factors in the determination of
thickness design aredescribed inthefollowing sections.
Flexural Strength (MR)
Under repeated axle loads concrete pavements bend,
producing both compressive and flexural stresses. Since
the ratio of compressive stress to compressive strength
is relatively small compared to the ratio of flexural stress
to flexural strength, the flexural strength of concrete is
the controlling factor in pavement design. The flexurai
strength ofconcrete isdetermined bymodulusofrupture
(MR)tests, usually made ona6x6x30-in. (150x150x760-
mm) beam (ASTM C78 third-point loading). The 28-day
strength is most commonly used as a representation of
concrete design strength.
For thickness determinations using Table 6, the average
modulus of rupture at 28 days should be used. The
averagestrength is usually 10to 15 percent greater than
m the minimum strengths commonly specified for accept-
ing concrete.
Strength of Subgrade or Subbase (k)
The degree of subgrade or subbase support is defined
in terms of the Westergaard modulus of sub grade reaction
(k), This is determined by the load in pounds per square
inch (newtons per square meter) on a 304n. (760 mm)
diameter plate divided by the deflection in inches (mil-
limeters) for that load. The value of k is expressed as
pounds per square inch per inch (psifin.) or more com-
monly, as pounds percubicinch (pci)(megapascals per
meter). Since the plate-loading test is both expensive
and time consuming, the value of k is usually correlated
toothersubgrade support values (Hg. 1), or determined
from Table 3.
Classifications of City Streets
Light Residential. These streets are not long and are
found in subdivisions and similar residential areas. They
may end as dead ends or turn-arounds. They serve
traffic to approximately 20 to 30 lots or houses. Traffic
volumes are low, less than 200 vehicles per day (vpd)
with 2-4 average daily truck traffic (ADTT average daily
truck traffic, two directions, excluding two-axle, four-tire
trucks). Maximum loads for these streets are 18 kip (80
kN) single axles and 38 kip (160 kN) tandem axles.
Residential. These streets carry similar traffic as light
residentials (except more of it) plus an occasional heavy
P
truck. On a grid-type street system, these streets carry
traffic serving up to 300 homes as well as collecting all
light residential traffic within the area and distributing it
into the major street system. Traffic volumes range from
T~ble 3. Subgrade Soil Tyl
Typa of Soil
Fine-grained soils in
which silt and clay-size
particles predominate
Sands and sand-gravel
mixtures with moderate
amounts of silt and clay
Sands and sand-gravel
mixtures relatively free
of plastic fines
2??!!QI
Wpport
Low
Medium
High
oximale K values
k values range,
pci (MPe/m)
75-120
(20-34)
130-170
(35-49)
180-220
(50-60)
200 to 1000 vDd with a!mroximatelv 10 to 50 ADTT
Vlaximum loads for these streets are 22 kip (98 kN) single
axles and 36 kip (160 kN) tandem axles.
Collector. These streets collect the traffic from several
subdivisions and may be several miles long. They maybe
bus routes and serve truck movements to and from an
area, although they aregenerallynot considered through
routes. Traffic volumes vary from 1000 to 8000 vpd with
approximately 50 to 500 ADTT. Maximum loads for these
streets are 26 kip (116 kN) single axles and 44 kip (196
kN) tandem axles.
Businees. Business streets provide land access to
stores and at the same time serve traffic in a central
business district. Business streets are frequently con-
gested and speeds are slow due to high traffic volumes,
butwith alowADTFpercentage. Average traffic volumes
vary from 11,000 to 17,000 vpd with approximate y 400 to
700 ADlT, with maximum Ioadssimilartocollector streets.
Industrial. Industrial streets provide access to industrial
areas or parks. Total vpd volumes may be low, but the
percentegeof AD~is high Typicalvpd are around 2000
to 4000 with an average of 300 to 800 ADTT. Truck
volumes are not much different than the business class;
however, the maximum axle loads are heavier, 30 kip
(’f33 kN) single axles and 52 kip (23”1 kN) tandem axles.
Arterials. Arterials bring traffic to and from expressways
and serve major movements within {and through metro-
politan areas not served by expressways. Truck and bus
routes are usually on arterials. For design purposes,
arterials are divided into major and minor arterials de-
pending on traffic capacity and type. Minor arterialscarry
about 4000 to 15,000 vpd with 300 to 600 ADTT. Major
arteriale carry approximately 4000 to 30,000 vpd with 700
to 1500 ADTT and are usually subjected to heavier truck
Ikjadings. Maximum loads for minor arteriale are 26 kip
(116 kN)single axles and 44 Hp (196 kN)tandem axles.
Major artetials have maximum loads of 30 kip (133 kN)
single axles and 52 kip (231 kN) tandem axles.
Truck Traffic Loadings (ADTT) and Axle-
Load Distributions
This design method uses the average daily truck traffic in
both directions (ADTT)to model the loads on the concrete
pavement. For design purposes, this traffic is assumed
to beequallydistributed ineachofthe two directions (i.e.,
so percent each way). The ADTT value includes Only
trucks with six tires or more and does not include panel
and pickup trucks and other four-tire vehicles.
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California Bearing Ratio. CBR(’)
34567 8910 15 20 25 30 40 50 60 70
Resistance Value - R(4)
*
Modulus of Subgrade Real
100 150
I
:0) (4’0)
Bearing Value (6)
L + -
II
10
[50) (100)
I
California Bearing Ratio - (
I
345671
v
‘%
50 60 70
,-k(5)
psi per in.
20 250 300
(60) (80)
(MPafm)
u
20
psi
30
(150) (200) (250
(KPa)
>0 15 20 25
I
+
400 500
(100) (140)
-+
40 50
(300)
&
40 50
)0
)0
L.’
w’
(1) For the basic idea, see O.J. Porter, “Foundations for Flexible Pavements.” Hiahwav Research Board
(2)
(3)
(4)
(5)
(6)
Proceedings of the Twenty-Second Anma/ Meeting, 1942, Vol. 22, pages 1;0-1 36.
ASTM Designation D2487.
‘“Classification of Highway Sub grade Material s,” Highway Reseamh Board Pmmeding.s of the
Twenty-Fifth Annual Meeting, 7945,Vol. 25, pages 376-392.
C.E. Warnes, “Correlation Between RValue and kValue,” unpublished report, Portland Cement
Association, Rocky Mountain-Northwest Region, October 1971 (best-fit correlation with correction for
saturation).
See T.A. Middlebrooks and G.E. Bertram, “Soil Tests for Design of Runway Pavements,” Highway
Research Board Proceedings of the Twenty-Second Annual Meeting, 1942, Vol. 22, page 152.
See item (5), page 184,
Fig. 1. Approximate interrelationships of soil claaaificationa and bearing values. ‘w
4
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.L, - “ . . ..- , --a n: -..:,- ..., --- ,,-_ J.-. -.——-.:—— ---, . . . . . . . . .
*UI= w Hxw-umu vwmuuuuns useu mr i-reparmg wwsgn I ames
Axle load, Axlea per 1000 trucks’
kipa (kN) Catagory LR I Catagory 1 Category 2 I Category 3
Sinqle axlea
4 (18) 848.15 1893,31
6 (27) 369.97 732,26
8 (36) 283.13 483,10 233.60
10 (44) 257.60 204,96 142,70
12 (53) 103.40 124.00 118.76
14 (82) 39.07 58.11
182.02
47.76
;: (71)
47.73
20.87 38.02 23,88
(80)
31.82
11.57 15.61 18,81
20 (89)
2!5,15
4.23 8,63 16,33
0.98 2.60
3 (%;
;7.85
1.60 !5.21
26 (1 16) 0.07 ‘1.78
28 (125)
30 (133)
0.85
0.45
randsm axlea
4 (18) 15.12 31.90
6 (36) 39.21 85.59
12
I
47.01
(53) 48.34 139.30
16 (71)
91.15
72.69 75.02 59.25
20 (89)
99.34
64.33 57,10 45,00 85.94
24 (107) 42,24 39,18 30.74 73.54
28 (125) 36,55 68.48 44,43
32 (142)
121.22
27.82 69.59 54.76
36 (160)
103,63
14.22 4.19 38.79 56.25
40 (178) 7.78 2“1.31
44 (196) 1.16 [3.01
48 (214)
52 (231 )
2.91
“1.19
. -.. -,...,-- .,, . . . .. ‘–. . . .,rxwmng aII rwo-am, rour-weuums
The truck axle loadings are distributed according to Table 5. Yearly Ratea of Traff3c Growth and
the type of roadway classification in the categories
desctibed in Table 4.
Correap riding Projectk Factors’
Since the ADTT value represents the average daily
Yearly rate of Projection Projection
traffic over the life of the uavement, the desioner must -
traffic growth, % actor, 40 years
adjust the present ADTr ~oanticipate any fut;re growth
of traffic. Table 5 may be used to multiply the present-
1
day ADTT by an appropriate projection factor to arrive at
1-1/2
an estimated average daily truck count.
2
2-1/2
Desian Period 3
The d&ign petiod is the theoretical life of the pavement
before it requires either major rehabilitation or recon-
struction. It does not necessarily represent the actual
pavement life, which can be far greater than design, or
shortened by unanticipated traffic increases, The de-
sign tables in this publication assume a 30-year design
life. Fordesign periods other than 30years, the ADTT
may be adjusted. For example, if a 20-year design
period is desired instead of 30 years, the estimated ADTT
value is multiplied by a factor of 20/30.
The design tables that follow have incorporated the
appropriate axle-load categories and load safety fac-
,P torst’j (SF). The SF are applied to the axle loads to
-.. compensate forunpredicted truck overloads and normal
construction variations in materials and Iaver thicknesses
3-1/2
4
4-1/2
5
5-1/2
6
factor; 30 vears
1.2
1,3
1,3
1.4
1,6
1,7
1.8
1.9
2.1
2.2
2.4
1.2
1.3
1.5
1.6
1.8
2,0
2.2
2.4
2,7
2.9
3.2
‘ Factors representval Satlhem id-designp eriodthatarewidely
used in current practice. Another method of computing these
factors is based ontheaverage annual value. Dfferences (both
compound interest) between these two methods will rarely affect
deslgm
for each traffic category,
5
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Table 6(a)—Concrete Thickness (inches), 30-Year Design
WITH concrete curb and autter
or concrete shoulder;
k=200 pci
Modulus of
&!W!%!
w“
k=300 pci
Modulus of
&&&
k=100 pci
Modulus of
&!&&&
k=l 50 pci
Modulus of
&lW!&Traffic Classification
LIGHT
RESIDENTIAL AD~ = 3
(Cat LR, SF. 1.0)
RESIDENTIAL ADTT= 10
(Cat 1, SF. 1.0) ADTr = 20
ADTr . 50
5.0 5.0 5.0 5.0 5.0 5,0 5.0 5.0 5.0 5.0 5.0 5.0
6.0 5.5 5.0
6.0 5.5 5.5
5.5 5.0 5.0
5.5 5.5 5.0
5.5 5.0 5.0
5.5 5.0 5.0
5,5 5.0 5.0
5.0 5.0 5.0
5.0 5.0 5.0
5.5 5.0 5.06.0 6.0 5.5 6.0 5.5 5.0
COLLECTOR AD~ . 50
(Cat2, SF. 1.1) AD~. 100
AD~ .500
7.0 6.5 6.0
7.0 6.5 6.5
7.5 7.0 7.0
6.5 6.0 6.0
7.0 6.5 6.0
7.0 7.0 6.5
6,5 6.0 5.5
6.5 6.0 6,0
7.0 6.5 6.5
6.0 5.5 5.5
6.0 6.0 5.5
6.5 6.0 6.0
BUSINESS ADX. 400
(Cat2, SF. 1.1) AD~. 700
7.5 7,0 6.5
7.5 7.5 7.0
7.0 6.5 6.5
7.5 7.0 7.0
7,0 6.5 6.0
7,0 6.5 6.5
6.5 6.0 6.0
6.5 6.5 6.5
MINOR ARTERIAL ADTT= 300
(Cat2, SF = 1.2) AD~. 600
6.0 7.5 7.0
8.0 7.5 7.5
7,5 7.0 6.5
7.5 7.5 7.0
7.5 7.0 6.5
7.5 7.0 7.0
7.0 6.5 6.0
7.0 6.5 6.5
INDUSTRIAL ADTr. 300
(Cat3, SF = 1,2) ADTT = 800
9.0 8.5 6.0
9.5 9.00 9.OH
6.5 6.0 7.5
8.5 6.5D 6.5C
6.o 7.5 7.0
6,5 6.0 8,0[
7.5 7.5 7,0
6.0 7.5 7.50 ~
D @.u&ethckness by(l/Z)if
dowels used
s Kxk!@thicknessb y(l’’) if dowels
used
MAJOR
ARTERIAL. ADTT = 700
(Cat 3, SF= 1.2) ADTT =1 100
6.5 6.0 7.5(
8.5 6.00 7.5/
8,5 6.00 7.51
9.0 6.50 6.OA
9.5 9.00 6.5A
9.5 9.0. 6.5A
6.5 8.0 7.5a
9.0 8.5 6.0-
9.0 8.50 6.OA
8.0 7.5 7.00
6.0 7.50 7.OA
6.0 7.50 7.50
. .
ADTT =1500
‘ Forthis classification only,
the thicknesss hewn is with
Ck2B@ CONVERSIONS
1 in. =25.4mm
100 psi = 0.669 MPa
100 pci =27.15 MPs/m
q &(i/Y)if dowelsnotused
A add(l)if dowelsnotused
Jointing Longitudinal Joints
Lcmgitudinal joints are installed to control longitudinal
cracting. Theyusually arespaced tocoincidewith lane
markings-at 8-to 12-ft(2.4- to3.7-m) intervals. Longi-
tudinal joint spacing should not be greater than 13 ft (4.0
m) unless local experience has shown that the pavements
will perform satisfactorily. The depth of longitudinal ~
joints should be one-fourth to one-third of the pavement
thickness (D/4 - D/3).
Joints must be carefully designed and constructed to
ensure goodperformance. Exceptforconstruction joints,
which divide oavina work into convenient increments,
joints in concrete p&ements are used to keep stresses
within safe limits and to prevent formation of irregular
cracks. Suggested joint details forresidential streets are
given in Concrete Sfreefs: Typica/ Pavement Secfions
and Jo;rrting Details ‘s].
6
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Table 6(b)--Concrete Thickness (inches), 30-Year Design
WITHOUT concrete curb and gutter
or concrete shoulders -
----E==LIGHT
RESIDENTIAL AD~ . 3 6.0 5.5 5.5
(Cat LR, SF = 1.0)
RESIDENTIAL
(Cat 1, SF. 1.0)
ADTr. 10 7,0 6.5
ADTT = 20 7.0 6.5
ADTT . 50 7.0 6.5
6.0
6.0
6.5
COLLECTOR ADTr . 50 8.o 7,5 7.0
(Cat2,SF.1.i) ADTr. 100 6.5 8.o 7.5
ADTT= 500 9.0 8.5 8.o
BUSINESS ADTT. 400 9.0 6.5 8.0
(Cat2, SF. 1.1) ADTT. 700 9.0 6.5 8.0
MINOR ARTERIAL ADTT. 300 9.0 8.5 8.0
(Cal2, SF. 1.2) ADTT. 600 9.5 9.0 8.5
fl INDUSTRIAL ADTT= 300 10.0 9.5 9.0
(Cat3, SF= 1,2) ADT7= 600 10.5 10.0 10.0[
D cedusethickness by (1/2) if dowels
used
I
MAJOR
ARTERIA~ ADTT. 700 10.5 10.0 9.5a
(Cat3, SF . 1.2) ADTT.11OO 11.0 10.00 9.5A
ADTT= 1500 11.0 10.OA 9.5A
‘ Forthis classification only,
the Jhicknesss hewn is with
dczwe!s
. add(l/2) ifdowels not used
A W(l’’)i fdowelsnotused
A add(l-1/2) ifdowels notused
k=150 pci
Modulus of
Rupture (psi)
~-
6.0 5.5 5.5
6.5 6.0 5.5
6.5 6.0 6.0
7.0 6.5 6.0
7.5 7.5 7.0
6.0 7.5 7.0
8.5 8.0 7.5
6.5 8.0 7,5
6.5 8.0 7.5
8.5 8,0 8.0
9.0 6.5 8.0
9.5 9.0 8.5
0.0 9.5 9.50
0.0 9.5 9.00
0.0 9.50 9.OA
0.5 9.5A 9.OA
Street pavements with curb and gutter are restrained
by the backfill behind the curbs, which eliminates the
need for tying longitudinal joints with deformed tiebarsor
tiebolts. Seereference 7foracomplete discussion of
longitudinal joints.
m Transverse Joints
Transverse contraction joints are used to control trans-
verse cracking. Contraction joints relieve (1) tensile
stresses that occur when the slab contracts and (2)
=+
k=200 pci k=300 pci
Modulus of Modulus of
Rupture (psi) Rupture (psi)
550 600 650 550 600 650
+
5.5 5.5 5.0 5.5 5.0 5.0
6.0 6.0 5.5 6.0 5.5 5.5
6.5 6,0 5,5 6,0 5.5 5.5
6.5 6.0 6.0 6.0 6.0 5.5
+
7.5 7.0 6.5 7.0 6.5 6.5
7.5 7.0 7.0 7,0 7,0 6.5
8.0 7.5 7.0 7.5 7,0 7.0
6.0 7.5 7.0 7.5 7.0 7.0
8.0 7.5 7.5 8.0 7.5 7.0
8.5 8.0 7.5 8.0 7.5 7,0
8.5 8.0 6.0 6.0 7.5 7.5
9.5 9.0 6.5 9.0 8.5 8.0
9.5 9.0 9.00 9.0 6.5 6.50
CONVEFISIONS
1 in. =25.4mm
100 psi = 0.689 MPa
100 Dci = 27.15 MPsfm
curlina and warDina stresses caused bv differential tem-
perattires andrnoi;ture ccmtents withii the slab, Most
contraction joints are constructed by hand-forming or by
sawing after the concrete has set. Selection of the
method to be used is normally based on the economies
cjftheoperation. Inanycase, thedepthofthe joints incity
streets should be equal toone-fDurth (D/4) of the paVe-
rnentthickness. This depth should be increased to D/3 for
pavements built on stabilized (cement or asphalt) sub-
base,
7
Publication List
Distributed steel or wire mesh, as normally used, only
serves to hold theedgesof cracks tightly together. Steel,
in amounts for this use, does not add to the structural
strength of the pavement. If transverse contraction joints
are properly spaced, no intermediate cracking should
occur and distributed steel should be omitted. Thus it is
necessary to determine the contraction-joint spacing
that will control cracking.
In general, for plain jointed concrete city street pave-
merits, the joint spacing should not exceed 24t030times
the pavement thickness with amaximumspacingof 15 ft.
(4.6 m), Table 7(7jbelowliststy pical jointspacingsfor city
street pavements. NOTE: Data from a large number of
surveys have shown significant variations in joint spac-
ing; therefore, local sewice records are the best guide for
establishing a joint spacing that will effectively control
transverse cracking,
The need for dowels in transverse contraction joints
depends on the service to be required of the pavement,
Dowel bars are not needed in residential pavements or
other light traffic streets, but they may be needed on
artetial streets carrying heavy volumes and weights of
truck traffic. Isolation joints are not required except at
fixed objects and unsymmetrical intersections. See PCA
publication, Design and Construction of Joints for Con-
crete Street#7)for additional information on jointing prac-
tices for concrete streets.
Table 7. Recommended Joint Spacing for Plain
Concrete Pavementa -
Pavement Thickness I Joint Spacing’
5 in. (125 mm) 10-12.5 ft (3.0-3,8 m)
1.
2.
3.
4.
5.
6.
7.
8.
9.
Subgrades and Subbases for Concrete Pavements,
Portland Cement Association, IS029P, 1991.
Sea/e-Resistant Concrete Pavements, Portland Ce-
ment Association, ISI 17P, 1992,
Des;gn and Control of Concrete Mixtures, Portland
Cement Association, EBOOIT, 1991,
Thickness Design for Concrete Highway and Street
Pavements, Portland Cement Association, EB 109P,
1984.
PCAPA V, Portland Cement Association concrete
design software, MCO03X, 1990,
Concrete Streets: Typical Pavement Sections and
fl{~gDetai/s, Portland CementAssociation, IS21 1p,
Design and Construction ofJointsforConcrete Streets,
Portland Cement Association, 1S061P, 1992.
Suggested Specifications for Construction of Con-
crete Streets, Portland Cement Association, 1S119P,
1975,
Guide Specifications for Concrete Curbs and Corn.
b;ned Curbs and Gufters, Portland Cement Associa- ~
tion, 1S110P, 1983.
6 in. (150 mm) 12-15 ff (3,7-4.6 m)
7 in. (175 mm) I 14-15 ft (4.3-4.6 m)
8 in. (200 mm) or more 15ft (4.6 m)
‘ Canvary if local experience indicates; depends on climate and
concrete properles.
Construction Specifications
Although it is not the intent of this information sheet to
cover construction specifications, it should be empha-
sized that a good performing pavement depends not only U’
on its design and materials, but also on quality workman-
ship and adequate specifications. Suggested specifica-
tions are available from the Portland Cement Associa.
tion for city street pavements.
References
This publication is intended SOLELY for use by PROFESSIONAL PERSONNEL who are competent to evaluate the
significance and limitations of the information provided herein, and who will accept total responsibility for the application of this
information. The Ametican Concrete Pavement Association OISCLAIMS any and all RESPONSIBILITY and LIABILITY for the
accuracy of and the application of the information contained in this publication to the full extent permitted by law,
,GO cohc
$? ‘~ American Concrete Pavement Association
@
~ u I u J 5420 Cld Orchard Road
# Skokie, Illinois 60077-1083
++
u..
% ~ssoG’
Printed in U.S.A. ISI 84.02P
Publication List

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Design of concrete pavement

  • 1. American Concrete Pavement Association Design of Concrete Pavement for City Streets Design and construction standards forcitystreets should provide for pavements with both long service life and low maintenance. As a guide in achieving this goal, this publication provides adequate designs that will result in the lowest annual cost when considering both initial construction cost and pavement maintenance. Three other PCA publications, Subgrades and Subbases for Concrete Pavements, Design and Construction of Johts for Concrete Streets, and Suggested Specifications for Construction of Concrete Streets, discuss the subjects of subgrades and subbases, jointing practices, and specifications in much greater detail, Following are the factors involved in the design process for concrete streets: 1. Subgrades and subbases 2. Concrete quality 3. Street classification and traffic 4. Geometric design 5. Thickness design 6, Jointing 7. Construction specifications Sub!wades and Subbases Unlike o~er paving materials, the structural strength of a concrete pavement is largely within the concrete itself due to its rigid nature, Because of the remarkable beam strength of concrete, heavy loads are distributed over large areas resulting in very low pressures on the subgrade. This makes it economically impractical to build up subgrade strength with thick layers of crushed stone or gravel. Performance has shown that high- volume roads such as highways generally fail by the pumping and eroding of the subgrade at pavement joints and edges. In these applications when granular subbases are specified, they function not so much as a structural layer, but as a non-pumping layer to reduce the soil erosion under the pavement slab. Since low- volume roads do not fail in this manner, they do not require subbases to prevent subgrade pumping, In most cases these concrete pavements can be placed directly on the compacted subgrade, Itis important that subgrade soils be of uniform material type and density for satisfactory pavement performance. Abrupt changes in subgrade type can result in the differential movement of the subgradesthat are suscep- tible to frost action in northern climates, and excessive shrink and swell of expansive soils. [differential heaving in these special cases can be controlled by ensuring uniform soil type. Changes in volume can be substan- tially reduced by compacting the soil at 1to 3 percentage points above optimum moisture. Soft spots that show up during construction should be excavated and recompacted with the same type of materials as the adjacent subgrade. Additional information on subgrades and subbases can be found in Reference 1. Concrete Quality Concrete paving mixes are d&igned to produce the desired flexural strength and to give satisfactory durabil- ity under the conditions the pavement will be subjected to during its service life. Since the mode of failure in the design of concrete pavement is flexural fatigue, it is important that the concrete have adequate flexural strength (modulus of rupture) to resist cracking from flexural fatigue. Under average conditions the concrete should achieve a 28- day modulus of rupture (MR) of 550 to 700 psi (3.8to 4.8 MPa) when measured in accordance with American Society for Testing Materials, ASTM C78, third-point loading. In frost-affected areas, concrete pavements must be protected from the many cycles of freezing and thawing and from the action of deicing salts It is essential that the mix have a low water-cement ratio, an adequate cement factor, sufficient entrained air content, and adequate curing. The quantity of air entrainment necessary for weather-resistant concrete varies with the maximum. size aggregate. Table 1 gives the percentages of air content recommended for durable ccmcrete<’j. In addi- ticr to making the hardened concrete weather-resistant, entrained air improves the concrete while it is still in the plastic state by preventing segregation, increasing workability, and reducing bleeding. The quantity of mixing water also has a critical influence on the durability and weather-resistance of hardened ccmcrete. The least amount of mixing water that will produce a plastic, workable mix will result in the greatest durability in hardened concrete. A minimum portland cement content of 564 pounds per cubic yard (335 Publication List
  • 2. kilograms per cubic meter) of concrete, with a maximum water-cement ratio as given in Table 2, will significantly increase freeze-thaw and sulfate resistance of the con- crete pavement. References 2 and 3 are excellent resources for further study on this topic. Table 1. Recommended Air Contents for Durable Com Maximum size aa~reaate—in. 3/8 (9.5 mm) 112 (12.5 mm) 314 (19.0 mm) 1 (25.0 mm) 1-1/2 (37.5 mm) 2 (50.0 mm) per Severe Exposure 7-1/2 7 6 5-;/2 5 ete Total target air content, nt’ Moderate Exposure 6 5-1/2 5 4-1/2 4-1/2 4 . A reasonabletolerancefor air content in field construction is – 1 to + 2 percentage points, terns. Present and future needs must be evaluated and provisions made for them. Forethought can eliminate the tearing up of existing pavements for work on utilities. Integral Curbs A most practical and economical way to build concrete - pavements forcitystreets iswithan integral curb section. An integral curb is constructed with the pavement in a single operation-all concrete work being done simulta- neously. When using forms, the curb is easily shaped with a templet and straightedge as the pavement is placed. Integral curbs can also beconstructedto almost any desired cross section using a slipform paver. When integral curbs are used, stresses and deflections at the pavement edge are reduced, thus increasing the structural capacity of the pavement, or conversely, allow- ing a decrease in pavement thickness. The inherent advantages and economy of integral curb construction recommend its consideration for city street pavements. Street W[dths Street widths vary according to the traffic the street is designed to carry. The minimum recommended width, Table 2. Maximum Permiaaible Water-Cement except in unusual cases, is 25 ft (7.6 m) with a maximum Ratio for Durable Concrete Pavement transverse slope of 1/4 in. per foot (20 mm per meter) of width. Consistent lane widths and cross slope are de- Type of exposure Maximum water-Cement sirable, ratio by wei~ht Traffic Ianesarecustomatily 10to 12 ft(3t03.7m) wide. Freezing/thawing with deicing chemicals Severe sufate exposure [water-soluble sulfate (S04) in soil, percent by weight of 0.20 and above] Moderate sulfate exposure [water-soluble sulfate (S04) in soil, percent by weight of 0.10-0.20] 0.45 0.45 0.50 Street Classification and Traffic Comprehensive traffic studies made within city bound- aries have shown that streets of similar character have essentially the same traffic densities and axle load inten- sities. A practical approach to design is to establish a street classification system that provides an axle load distribution for the various categories of streets. This information sheet has divided city street pavements into six street classifications. Descriptions for each classifi- cation include traffic volumes, type of vehicles and maxi- mum axle loadings. These classificafionsare listed in the Thickness Design section of this document. Geometric Design Utilities During the construction of new subdivisions and com- mercial developments utilities are commonly placed in the right-of-way outside the pavement area to facilitate maintenance and ~ossible additions to the ufilitv svs- VWdths over 12 ft (3.7 m) are not recommended since experience has shown that driverswill attempt to pass on wider single lanes, promoting accidents. Parking lanes along the curb are usually 7 to 8 ft (2.1 to 2.4 m) wide. A 7-ft (2.1 m) lane is used where passenger cars predominate, an 8-ft (2.4 m) lane where trucks must = be accommodated. Parking lanes of 6 ft (1.8 m) are not recommended. On major streets parking lanes are 10to 12 ft (3to 3.7 m) wide and thevcan also be used as travel or tu;ning lanes. Onstreetswhere parking is prohibited, an extra2ft (0.6 m) width is generally provided along the curb as nontraveled space. Thickness Design The design procedure presented in this publication, utilizes the method and theories that are outlined in the Portland Cement Association publication, Thickness Design for Concrete H;gh way and Street PavementS”), and the personal computer software manual for PCAPAW5). This design method determines the thickness for both plain and reinforced concrete pavements. By definition, plain pavements are constructed without any reinforcing steel or steel dowels at the control joints. Control joints are usually spaced at 15 ft (4.6 m) intervals or less, with load transfer at these joints obtained through aggregate interlock. Plain-doweled pavements use steel dowels for additional load transfer at control joints. Reinforced concrete pavements have longer control joint spacing— up to a maximum of 30 ft (9.1 m) —with wire mesh reinforcement placed between control joints to hold tightly together theoneor more cracks that are expected to develop. Because they have longer joint spacing than - plain pavements, reinforced concrete pavements always require steel dowels at control joints in order to provide 2 Publication List
  • 3. . . . . . .. . .—, adequate load transfer. Pavements can be designed with or without a concrete shoulder or curb and gutter. Reference 4 discusses two limiting criteria for pave- r ment design. The first is an erosion criteria where high- volume roads show distress from pumping and erosion of the subgradeor subbase duetothe higher number of heavy loads at or near pavement joints or edges. The second criteria is pavement flexural fatigue. This dis- tress occurs on low-volume road facilities where repeti- tive loadings produce bending stresses in the pave- ment, eventually resulting in fatigue cracking. It is this latter criteria, flexural fatigue cracking, that controls the design of pavements addressed in this publication. The most influential factors in the determination of thickness design aredescribed inthefollowing sections. Flexural Strength (MR) Under repeated axle loads concrete pavements bend, producing both compressive and flexural stresses. Since the ratio of compressive stress to compressive strength is relatively small compared to the ratio of flexural stress to flexural strength, the flexural strength of concrete is the controlling factor in pavement design. The flexurai strength ofconcrete isdetermined bymodulusofrupture (MR)tests, usually made ona6x6x30-in. (150x150x760- mm) beam (ASTM C78 third-point loading). The 28-day strength is most commonly used as a representation of concrete design strength. For thickness determinations using Table 6, the average modulus of rupture at 28 days should be used. The averagestrength is usually 10to 15 percent greater than m the minimum strengths commonly specified for accept- ing concrete. Strength of Subgrade or Subbase (k) The degree of subgrade or subbase support is defined in terms of the Westergaard modulus of sub grade reaction (k), This is determined by the load in pounds per square inch (newtons per square meter) on a 304n. (760 mm) diameter plate divided by the deflection in inches (mil- limeters) for that load. The value of k is expressed as pounds per square inch per inch (psifin.) or more com- monly, as pounds percubicinch (pci)(megapascals per meter). Since the plate-loading test is both expensive and time consuming, the value of k is usually correlated toothersubgrade support values (Hg. 1), or determined from Table 3. Classifications of City Streets Light Residential. These streets are not long and are found in subdivisions and similar residential areas. They may end as dead ends or turn-arounds. They serve traffic to approximately 20 to 30 lots or houses. Traffic volumes are low, less than 200 vehicles per day (vpd) with 2-4 average daily truck traffic (ADTT average daily truck traffic, two directions, excluding two-axle, four-tire trucks). Maximum loads for these streets are 18 kip (80 kN) single axles and 38 kip (160 kN) tandem axles. Residential. These streets carry similar traffic as light residentials (except more of it) plus an occasional heavy P truck. On a grid-type street system, these streets carry traffic serving up to 300 homes as well as collecting all light residential traffic within the area and distributing it into the major street system. Traffic volumes range from T~ble 3. Subgrade Soil Tyl Typa of Soil Fine-grained soils in which silt and clay-size particles predominate Sands and sand-gravel mixtures with moderate amounts of silt and clay Sands and sand-gravel mixtures relatively free of plastic fines 2??!!QI Wpport Low Medium High oximale K values k values range, pci (MPe/m) 75-120 (20-34) 130-170 (35-49) 180-220 (50-60) 200 to 1000 vDd with a!mroximatelv 10 to 50 ADTT Vlaximum loads for these streets are 22 kip (98 kN) single axles and 36 kip (160 kN) tandem axles. Collector. These streets collect the traffic from several subdivisions and may be several miles long. They maybe bus routes and serve truck movements to and from an area, although they aregenerallynot considered through routes. Traffic volumes vary from 1000 to 8000 vpd with approximately 50 to 500 ADTT. Maximum loads for these streets are 26 kip (116 kN) single axles and 44 kip (196 kN) tandem axles. Businees. Business streets provide land access to stores and at the same time serve traffic in a central business district. Business streets are frequently con- gested and speeds are slow due to high traffic volumes, butwith alowADTFpercentage. Average traffic volumes vary from 11,000 to 17,000 vpd with approximate y 400 to 700 ADlT, with maximum Ioadssimilartocollector streets. Industrial. Industrial streets provide access to industrial areas or parks. Total vpd volumes may be low, but the percentegeof AD~is high Typicalvpd are around 2000 to 4000 with an average of 300 to 800 ADTT. Truck volumes are not much different than the business class; however, the maximum axle loads are heavier, 30 kip (’f33 kN) single axles and 52 kip (23”1 kN) tandem axles. Arterials. Arterials bring traffic to and from expressways and serve major movements within {and through metro- politan areas not served by expressways. Truck and bus routes are usually on arterials. For design purposes, arterials are divided into major and minor arterials de- pending on traffic capacity and type. Minor arterialscarry about 4000 to 15,000 vpd with 300 to 600 ADTT. Major arteriale carry approximately 4000 to 30,000 vpd with 700 to 1500 ADTT and are usually subjected to heavier truck Ikjadings. Maximum loads for minor arteriale are 26 kip (116 kN)single axles and 44 Hp (196 kN)tandem axles. Major artetials have maximum loads of 30 kip (133 kN) single axles and 52 kip (231 kN) tandem axles. Truck Traffic Loadings (ADTT) and Axle- Load Distributions This design method uses the average daily truck traffic in both directions (ADTT)to model the loads on the concrete pavement. For design purposes, this traffic is assumed to beequallydistributed ineachofthe two directions (i.e., so percent each way). The ADTT value includes Only trucks with six tires or more and does not include panel and pickup trucks and other four-tire vehicles. Publication List
  • 4. California Bearing Ratio. CBR(’) 34567 8910 15 20 25 30 40 50 60 70 Resistance Value - R(4) * Modulus of Subgrade Real 100 150 I :0) (4’0) Bearing Value (6) L + - II 10 [50) (100) I California Bearing Ratio - ( I 345671 v ‘% 50 60 70 ,-k(5) psi per in. 20 250 300 (60) (80) (MPafm) u 20 psi 30 (150) (200) (250 (KPa) >0 15 20 25 I + 400 500 (100) (140) -+ 40 50 (300) & 40 50 )0 )0 L.’ w’ (1) For the basic idea, see O.J. Porter, “Foundations for Flexible Pavements.” Hiahwav Research Board (2) (3) (4) (5) (6) Proceedings of the Twenty-Second Anma/ Meeting, 1942, Vol. 22, pages 1;0-1 36. ASTM Designation D2487. ‘“Classification of Highway Sub grade Material s,” Highway Reseamh Board Pmmeding.s of the Twenty-Fifth Annual Meeting, 7945,Vol. 25, pages 376-392. C.E. Warnes, “Correlation Between RValue and kValue,” unpublished report, Portland Cement Association, Rocky Mountain-Northwest Region, October 1971 (best-fit correlation with correction for saturation). See T.A. Middlebrooks and G.E. Bertram, “Soil Tests for Design of Runway Pavements,” Highway Research Board Proceedings of the Twenty-Second Annual Meeting, 1942, Vol. 22, page 152. See item (5), page 184, Fig. 1. Approximate interrelationships of soil claaaificationa and bearing values. ‘w 4 Publication List
  • 5. .L, - “ . . ..- , --a n: -..:,- ..., --- ,,-_ J.-. -.——-.:—— ---, . . . . . . . . . *UI= w Hxw-umu vwmuuuuns useu mr i-reparmg wwsgn I ames Axle load, Axlea per 1000 trucks’ kipa (kN) Catagory LR I Catagory 1 Category 2 I Category 3 Sinqle axlea 4 (18) 848.15 1893,31 6 (27) 369.97 732,26 8 (36) 283.13 483,10 233.60 10 (44) 257.60 204,96 142,70 12 (53) 103.40 124.00 118.76 14 (82) 39.07 58.11 182.02 47.76 ;: (71) 47.73 20.87 38.02 23,88 (80) 31.82 11.57 15.61 18,81 20 (89) 2!5,15 4.23 8,63 16,33 0.98 2.60 3 (%; ;7.85 1.60 !5.21 26 (1 16) 0.07 ‘1.78 28 (125) 30 (133) 0.85 0.45 randsm axlea 4 (18) 15.12 31.90 6 (36) 39.21 85.59 12 I 47.01 (53) 48.34 139.30 16 (71) 91.15 72.69 75.02 59.25 20 (89) 99.34 64.33 57,10 45,00 85.94 24 (107) 42,24 39,18 30.74 73.54 28 (125) 36,55 68.48 44,43 32 (142) 121.22 27.82 69.59 54.76 36 (160) 103,63 14.22 4.19 38.79 56.25 40 (178) 7.78 2“1.31 44 (196) 1.16 [3.01 48 (214) 52 (231 ) 2.91 “1.19 . -.. -,...,-- .,, . . . .. ‘–. . . .,rxwmng aII rwo-am, rour-weuums The truck axle loadings are distributed according to Table 5. Yearly Ratea of Traff3c Growth and the type of roadway classification in the categories desctibed in Table 4. Correap riding Projectk Factors’ Since the ADTT value represents the average daily Yearly rate of Projection Projection traffic over the life of the uavement, the desioner must - traffic growth, % actor, 40 years adjust the present ADTr ~oanticipate any fut;re growth of traffic. Table 5 may be used to multiply the present- 1 day ADTT by an appropriate projection factor to arrive at 1-1/2 an estimated average daily truck count. 2 2-1/2 Desian Period 3 The d&ign petiod is the theoretical life of the pavement before it requires either major rehabilitation or recon- struction. It does not necessarily represent the actual pavement life, which can be far greater than design, or shortened by unanticipated traffic increases, The de- sign tables in this publication assume a 30-year design life. Fordesign periods other than 30years, the ADTT may be adjusted. For example, if a 20-year design period is desired instead of 30 years, the estimated ADTT value is multiplied by a factor of 20/30. The design tables that follow have incorporated the appropriate axle-load categories and load safety fac- ,P torst’j (SF). The SF are applied to the axle loads to -.. compensate forunpredicted truck overloads and normal construction variations in materials and Iaver thicknesses 3-1/2 4 4-1/2 5 5-1/2 6 factor; 30 vears 1.2 1,3 1,3 1.4 1,6 1,7 1.8 1.9 2.1 2.2 2.4 1.2 1.3 1.5 1.6 1.8 2,0 2.2 2.4 2,7 2.9 3.2 ‘ Factors representval Satlhem id-designp eriodthatarewidely used in current practice. Another method of computing these factors is based ontheaverage annual value. Dfferences (both compound interest) between these two methods will rarely affect deslgm for each traffic category, 5 Publication List
  • 6. Table 6(a)—Concrete Thickness (inches), 30-Year Design WITH concrete curb and autter or concrete shoulder; k=200 pci Modulus of &!W!%! w“ k=300 pci Modulus of &&& k=100 pci Modulus of &!&&& k=l 50 pci Modulus of &lW!&Traffic Classification LIGHT RESIDENTIAL AD~ = 3 (Cat LR, SF. 1.0) RESIDENTIAL ADTT= 10 (Cat 1, SF. 1.0) ADTr = 20 ADTr . 50 5.0 5.0 5.0 5.0 5.0 5,0 5.0 5.0 5.0 5.0 5.0 5.0 6.0 5.5 5.0 6.0 5.5 5.5 5.5 5.0 5.0 5.5 5.5 5.0 5.5 5.0 5.0 5.5 5.0 5.0 5,5 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.5 5.0 5.06.0 6.0 5.5 6.0 5.5 5.0 COLLECTOR AD~ . 50 (Cat2, SF. 1.1) AD~. 100 AD~ .500 7.0 6.5 6.0 7.0 6.5 6.5 7.5 7.0 7.0 6.5 6.0 6.0 7.0 6.5 6.0 7.0 7.0 6.5 6,5 6.0 5.5 6.5 6.0 6,0 7.0 6.5 6.5 6.0 5.5 5.5 6.0 6.0 5.5 6.5 6.0 6.0 BUSINESS ADX. 400 (Cat2, SF. 1.1) AD~. 700 7.5 7,0 6.5 7.5 7.5 7.0 7.0 6.5 6.5 7.5 7.0 7.0 7,0 6.5 6.0 7,0 6.5 6.5 6.5 6.0 6.0 6.5 6.5 6.5 MINOR ARTERIAL ADTT= 300 (Cat2, SF = 1.2) AD~. 600 6.0 7.5 7.0 8.0 7.5 7.5 7,5 7.0 6.5 7.5 7.5 7.0 7.5 7.0 6.5 7.5 7.0 7.0 7.0 6.5 6.0 7.0 6.5 6.5 INDUSTRIAL ADTr. 300 (Cat3, SF = 1,2) ADTT = 800 9.0 8.5 6.0 9.5 9.00 9.OH 6.5 6.0 7.5 8.5 6.5D 6.5C 6.o 7.5 7.0 6,5 6.0 8,0[ 7.5 7.5 7,0 6.0 7.5 7.50 ~ D @.u&ethckness by(l/Z)if dowels used s Kxk!@thicknessb y(l’’) if dowels used MAJOR ARTERIAL. ADTT = 700 (Cat 3, SF= 1.2) ADTT =1 100 6.5 6.0 7.5( 8.5 6.00 7.5/ 8,5 6.00 7.51 9.0 6.50 6.OA 9.5 9.00 6.5A 9.5 9.0. 6.5A 6.5 8.0 7.5a 9.0 8.5 6.0- 9.0 8.50 6.OA 8.0 7.5 7.00 6.0 7.50 7.OA 6.0 7.50 7.50 . . ADTT =1500 ‘ Forthis classification only, the thicknesss hewn is with Ck2B@ CONVERSIONS 1 in. =25.4mm 100 psi = 0.669 MPa 100 pci =27.15 MPs/m q &(i/Y)if dowelsnotused A add(l)if dowelsnotused Jointing Longitudinal Joints Lcmgitudinal joints are installed to control longitudinal cracting. Theyusually arespaced tocoincidewith lane markings-at 8-to 12-ft(2.4- to3.7-m) intervals. Longi- tudinal joint spacing should not be greater than 13 ft (4.0 m) unless local experience has shown that the pavements will perform satisfactorily. The depth of longitudinal ~ joints should be one-fourth to one-third of the pavement thickness (D/4 - D/3). Joints must be carefully designed and constructed to ensure goodperformance. Exceptforconstruction joints, which divide oavina work into convenient increments, joints in concrete p&ements are used to keep stresses within safe limits and to prevent formation of irregular cracks. Suggested joint details forresidential streets are given in Concrete Sfreefs: Typica/ Pavement Secfions and Jo;rrting Details ‘s]. 6 Publication List
  • 7. Table 6(b)--Concrete Thickness (inches), 30-Year Design WITHOUT concrete curb and gutter or concrete shoulders - ----E==LIGHT RESIDENTIAL AD~ . 3 6.0 5.5 5.5 (Cat LR, SF = 1.0) RESIDENTIAL (Cat 1, SF. 1.0) ADTr. 10 7,0 6.5 ADTT = 20 7.0 6.5 ADTT . 50 7.0 6.5 6.0 6.0 6.5 COLLECTOR ADTr . 50 8.o 7,5 7.0 (Cat2,SF.1.i) ADTr. 100 6.5 8.o 7.5 ADTT= 500 9.0 8.5 8.o BUSINESS ADTT. 400 9.0 6.5 8.0 (Cat2, SF. 1.1) ADTT. 700 9.0 6.5 8.0 MINOR ARTERIAL ADTT. 300 9.0 8.5 8.0 (Cal2, SF. 1.2) ADTT. 600 9.5 9.0 8.5 fl INDUSTRIAL ADTT= 300 10.0 9.5 9.0 (Cat3, SF= 1,2) ADT7= 600 10.5 10.0 10.0[ D cedusethickness by (1/2) if dowels used I MAJOR ARTERIA~ ADTT. 700 10.5 10.0 9.5a (Cat3, SF . 1.2) ADTT.11OO 11.0 10.00 9.5A ADTT= 1500 11.0 10.OA 9.5A ‘ Forthis classification only, the Jhicknesss hewn is with dczwe!s . add(l/2) ifdowels not used A W(l’’)i fdowelsnotused A add(l-1/2) ifdowels notused k=150 pci Modulus of Rupture (psi) ~- 6.0 5.5 5.5 6.5 6.0 5.5 6.5 6.0 6.0 7.0 6.5 6.0 7.5 7.5 7.0 6.0 7.5 7.0 8.5 8.0 7.5 6.5 8.0 7,5 6.5 8.0 7.5 8.5 8,0 8.0 9.0 6.5 8.0 9.5 9.0 8.5 0.0 9.5 9.50 0.0 9.5 9.00 0.0 9.50 9.OA 0.5 9.5A 9.OA Street pavements with curb and gutter are restrained by the backfill behind the curbs, which eliminates the need for tying longitudinal joints with deformed tiebarsor tiebolts. Seereference 7foracomplete discussion of longitudinal joints. m Transverse Joints Transverse contraction joints are used to control trans- verse cracking. Contraction joints relieve (1) tensile stresses that occur when the slab contracts and (2) =+ k=200 pci k=300 pci Modulus of Modulus of Rupture (psi) Rupture (psi) 550 600 650 550 600 650 + 5.5 5.5 5.0 5.5 5.0 5.0 6.0 6.0 5.5 6.0 5.5 5.5 6.5 6,0 5,5 6,0 5.5 5.5 6.5 6.0 6.0 6.0 6.0 5.5 + 7.5 7.0 6.5 7.0 6.5 6.5 7.5 7.0 7.0 7,0 7,0 6.5 8.0 7.5 7.0 7.5 7,0 7.0 6.0 7.5 7.0 7.5 7.0 7.0 8.0 7.5 7.5 8.0 7.5 7.0 8.5 8.0 7.5 8.0 7.5 7,0 8.5 8.0 6.0 6.0 7.5 7.5 9.5 9.0 6.5 9.0 8.5 8.0 9.5 9.0 9.00 9.0 6.5 6.50 CONVEFISIONS 1 in. =25.4mm 100 psi = 0.689 MPa 100 Dci = 27.15 MPsfm curlina and warDina stresses caused bv differential tem- perattires andrnoi;ture ccmtents withii the slab, Most contraction joints are constructed by hand-forming or by sawing after the concrete has set. Selection of the method to be used is normally based on the economies cjftheoperation. Inanycase, thedepthofthe joints incity streets should be equal toone-fDurth (D/4) of the paVe- rnentthickness. This depth should be increased to D/3 for pavements built on stabilized (cement or asphalt) sub- base, 7 Publication List
  • 8. Distributed steel or wire mesh, as normally used, only serves to hold theedgesof cracks tightly together. Steel, in amounts for this use, does not add to the structural strength of the pavement. If transverse contraction joints are properly spaced, no intermediate cracking should occur and distributed steel should be omitted. Thus it is necessary to determine the contraction-joint spacing that will control cracking. In general, for plain jointed concrete city street pave- merits, the joint spacing should not exceed 24t030times the pavement thickness with amaximumspacingof 15 ft. (4.6 m), Table 7(7jbelowliststy pical jointspacingsfor city street pavements. NOTE: Data from a large number of surveys have shown significant variations in joint spac- ing; therefore, local sewice records are the best guide for establishing a joint spacing that will effectively control transverse cracking, The need for dowels in transverse contraction joints depends on the service to be required of the pavement, Dowel bars are not needed in residential pavements or other light traffic streets, but they may be needed on artetial streets carrying heavy volumes and weights of truck traffic. Isolation joints are not required except at fixed objects and unsymmetrical intersections. See PCA publication, Design and Construction of Joints for Con- crete Street#7)for additional information on jointing prac- tices for concrete streets. Table 7. Recommended Joint Spacing for Plain Concrete Pavementa - Pavement Thickness I Joint Spacing’ 5 in. (125 mm) 10-12.5 ft (3.0-3,8 m) 1. 2. 3. 4. 5. 6. 7. 8. 9. Subgrades and Subbases for Concrete Pavements, Portland Cement Association, IS029P, 1991. Sea/e-Resistant Concrete Pavements, Portland Ce- ment Association, ISI 17P, 1992, Des;gn and Control of Concrete Mixtures, Portland Cement Association, EBOOIT, 1991, Thickness Design for Concrete Highway and Street Pavements, Portland Cement Association, EB 109P, 1984. PCAPA V, Portland Cement Association concrete design software, MCO03X, 1990, Concrete Streets: Typical Pavement Sections and fl{~gDetai/s, Portland CementAssociation, IS21 1p, Design and Construction ofJointsforConcrete Streets, Portland Cement Association, 1S061P, 1992. Suggested Specifications for Construction of Con- crete Streets, Portland Cement Association, 1S119P, 1975, Guide Specifications for Concrete Curbs and Corn. b;ned Curbs and Gufters, Portland Cement Associa- ~ tion, 1S110P, 1983. 6 in. (150 mm) 12-15 ff (3,7-4.6 m) 7 in. (175 mm) I 14-15 ft (4.3-4.6 m) 8 in. (200 mm) or more 15ft (4.6 m) ‘ Canvary if local experience indicates; depends on climate and concrete properles. Construction Specifications Although it is not the intent of this information sheet to cover construction specifications, it should be empha- sized that a good performing pavement depends not only U’ on its design and materials, but also on quality workman- ship and adequate specifications. Suggested specifica- tions are available from the Portland Cement Associa. tion for city street pavements. References This publication is intended SOLELY for use by PROFESSIONAL PERSONNEL who are competent to evaluate the significance and limitations of the information provided herein, and who will accept total responsibility for the application of this information. The Ametican Concrete Pavement Association OISCLAIMS any and all RESPONSIBILITY and LIABILITY for the accuracy of and the application of the information contained in this publication to the full extent permitted by law, ,GO cohc $? ‘~ American Concrete Pavement Association @ ~ u I u J 5420 Cld Orchard Road # Skokie, Illinois 60077-1083 ++ u.. % ~ssoG’ Printed in U.S.A. ISI 84.02P Publication List