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Design of locally manufactured small generators
for low cost rural applications
Objective: To describe the power system and the procedure of the
construction of an axial flux generator
Steps
1. Design of the pico – power system
2. Design of the generator
3. Construction of the generation
4. Costing
Low cost rural applications
Applications
• Agricultural applications in the developing world or in off-grid areas electrification
for small community or small farm.
• Easy construction in a local lab by users or local .
Turbines
• Wind turbines
• Hydro turbines
Design of an autonomous small power system
Connection to autonomous small-scale battery systems
Axial flux vs radial flux generators
 Simple construction
 Low cost
 Light weight
 Brushless-good heat dissipation
 Easy airgap adjustment
Advantages of an axial flux permanent magnet
generator
Design of an axial flux permanent magnet generator
Power
rating
200 W 350 W 700 W 800W 1000 W 1200 W
Blade
radius (for
wind turbine)
1200 mm 1800 mm 2400 mm 3000 mm 3600 mm 4200 mm
Rotor
diameter
230mm 250mm 300 mm 350 mm 400 mm 450 mm
Rotor
thickness
6 mm 6 mm 8 mm 10 mm 10 mm 10 mm
Number
of poles
8 8 24 32 32 32
Number
of coils
6 6 18 24 24 24
Stator construction
Stator construction
Rotor construction
Rotor construction
Machine assembly
Generator Cost
Nominal
Power
400 W
(iron-cored)
850 W
(Rturb=1.2m)
3 kW
(Rturb=2.25 m)
5 kW
(Rturb=3m)
Total cost 139 € 309 € 410 € 961 €
Magnet cost 77 € 151 € 213 € 584 €
Copper cost 15 € 44 € 70 € 119 €
Total mass 8.80 kg 12.47 kg 35.48 kg 61.43 kg

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Design and construction of an axial flux permanent por Alexandros Konstantinidis

  • 1. Design of locally manufactured small generators for low cost rural applications
  • 2. Objective: To describe the power system and the procedure of the construction of an axial flux generator Steps 1. Design of the pico – power system 2. Design of the generator 3. Construction of the generation 4. Costing
  • 3. Low cost rural applications Applications • Agricultural applications in the developing world or in off-grid areas electrification for small community or small farm. • Easy construction in a local lab by users or local . Turbines • Wind turbines • Hydro turbines
  • 4. Design of an autonomous small power system Connection to autonomous small-scale battery systems
  • 5. Axial flux vs radial flux generators  Simple construction  Low cost  Light weight  Brushless-good heat dissipation  Easy airgap adjustment Advantages of an axial flux permanent magnet generator
  • 6. Design of an axial flux permanent magnet generator Power rating 200 W 350 W 700 W 800W 1000 W 1200 W Blade radius (for wind turbine) 1200 mm 1800 mm 2400 mm 3000 mm 3600 mm 4200 mm Rotor diameter 230mm 250mm 300 mm 350 mm 400 mm 450 mm Rotor thickness 6 mm 6 mm 8 mm 10 mm 10 mm 10 mm Number of poles 8 8 24 32 32 32 Number of coils 6 6 18 24 24 24
  • 12. Generator Cost Nominal Power 400 W (iron-cored) 850 W (Rturb=1.2m) 3 kW (Rturb=2.25 m) 5 kW (Rturb=3m) Total cost 139 € 309 € 410 € 961 € Magnet cost 77 € 151 € 213 € 584 € Copper cost 15 € 44 € 70 € 119 € Total mass 8.80 kg 12.47 kg 35.48 kg 61.43 kg