This document discusses various types of defects that can occur in woven, terry, velvet, and knitted fabrics. It lists specific defect types such as slubs, knots, holes, and broken patterns. For each defect type, it describes the cause of the defect and how it can be mended or avoided in the manufacturing process through careful machine settings and use of quality yarns and materials. Controlling defects is important to maintain high fabric quality and avoid rejected materials.
Seam And its Classification with seam problemSadia Textile
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What is Seam?
A seam is a joint of two pieces of fabric in producing a three -dimensional shape of a garment.
Properties of good seam are,
= Smooth fabric joints
= No Missed or Uneven stitches
= No damage to the material being sewn
= Achievement of strength, elasticity, Durability, security and comfort
= Comfortable while garment is in use
SEAMS DESIGNATION
Each stitched seam is designed numerically by five digits:
0.00.00 refers to the CLASS, 1-8;
0.00.00 refers to the material configuration,
01 to 99;
0.00.00 refers to needle penetrations, material configurations, 01-99.
Seam Classification:
According to British Standard 3870: 1991, seam is classified as-
Class 1- superimposed
Class 2- lapped
Class 3- bound
Class 4- flat
Class 5- decorative/channel
Class 6- edge neatening
Class 7- applied
Class 8- others
* Formed by lapping two pieces of component, they are produced with minimum of two pieces of component.
* One component is limited on one end and the other is limited on the other end. The limited edges of these two components are put in opposite directions.
* Used for: main seaming of denim jackets, jeans, and overalls. Fabrics that will not ravel, unlined garments, side seams of shirts, joining lace to another fabric, attaching patch pockets, decorative finish
Here I write some important topics. It is very helpful to a Textile Student. I think If u Study it u will learn basic knowledge about knitting Technology.
Feeder stripe, Engineering stripe and Auto stripe mechanismAzmir Latif Beg
Auto stripe machine give stable structure with auto-stripper device, which could get various colors. Auto stripe & Engineering is commonly mark in use that does not goes with their definition. Today I will discuss regarding knit stripe patter.
Seam And its Classification with seam problemSadia Textile
Like Comment And download.
What is Seam?
A seam is a joint of two pieces of fabric in producing a three -dimensional shape of a garment.
Properties of good seam are,
= Smooth fabric joints
= No Missed or Uneven stitches
= No damage to the material being sewn
= Achievement of strength, elasticity, Durability, security and comfort
= Comfortable while garment is in use
SEAMS DESIGNATION
Each stitched seam is designed numerically by five digits:
0.00.00 refers to the CLASS, 1-8;
0.00.00 refers to the material configuration,
01 to 99;
0.00.00 refers to needle penetrations, material configurations, 01-99.
Seam Classification:
According to British Standard 3870: 1991, seam is classified as-
Class 1- superimposed
Class 2- lapped
Class 3- bound
Class 4- flat
Class 5- decorative/channel
Class 6- edge neatening
Class 7- applied
Class 8- others
* Formed by lapping two pieces of component, they are produced with minimum of two pieces of component.
* One component is limited on one end and the other is limited on the other end. The limited edges of these two components are put in opposite directions.
* Used for: main seaming of denim jackets, jeans, and overalls. Fabrics that will not ravel, unlined garments, side seams of shirts, joining lace to another fabric, attaching patch pockets, decorative finish
Here I write some important topics. It is very helpful to a Textile Student. I think If u Study it u will learn basic knowledge about knitting Technology.
Feeder stripe, Engineering stripe and Auto stripe mechanismAzmir Latif Beg
Auto stripe machine give stable structure with auto-stripper device, which could get various colors. Auto stripe & Engineering is commonly mark in use that does not goes with their definition. Today I will discuss regarding knit stripe patter.
This presentation was made to have an elaborate sense of fabric spreading. Different types of fabric spreading and the pros and cons of different fabric spreading is illustrated into the presentation.
In which process yarn is conditioned for better performance (such as strength, serviceability, luster, handle etc) is called yarn conditioning. Textile fibers are subjected to various physical operations to make in to a yarn. For example cotton fiber passes through opening, carding, drawing and spinning to become a yarn. During these phases the original moisture content on the fiber would have been lost and some static electricity would be carried by the fiber. The amount of static current carried by yarn changes from fiber to fiber. Similarly the strength of any fiber depends up on how close the present moisture content is to the original natural value.
This presentation was made to have an elaborate sense of fabric spreading. Different types of fabric spreading and the pros and cons of different fabric spreading is illustrated into the presentation.
In which process yarn is conditioned for better performance (such as strength, serviceability, luster, handle etc) is called yarn conditioning. Textile fibers are subjected to various physical operations to make in to a yarn. For example cotton fiber passes through opening, carding, drawing and spinning to become a yarn. During these phases the original moisture content on the fiber would have been lost and some static electricity would be carried by the fiber. The amount of static current carried by yarn changes from fiber to fiber. Similarly the strength of any fiber depends up on how close the present moisture content is to the original natural value.
Fabrics and sewing defects of woven apparel By Engr. Aqs Zilanisaranzilani
In the textile industry, woven fabric is produced by interlacing warp and weft yarn. Faulty woven fabrics hamper the total quality of woven garments such as shirts, pants, trousers, jackets etc.
In order to get the correct appearance and good performance of seams, various considering factors, such as, stitch, seam, feed system, needle, thread, etc. Have to be correctly selected and adjusted. The sewing defects or problems that may arise during sewing, sewing defects such as Problems of stitch formation, Puckering problems, and Fabric defects along the sewing line etc.
It’s My think As a textile engineer-
We should know about the Fabrics and sewing defects of woven apparel produced during woven apparel fabric manufacturing. As its importance, this presentation has shown those Fabrics and sewing defects of woven apparel with their images, Causes and Remedies.
Here is a case study of how we generated 400% ROI for one of our clients in just a month and a half through Organic methodologies and workflow systems.
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An initiative in designing a full-fledged completely equipped gaming center especially for the future generation based completely on virtual reality and 3d gaming. This sure would be the fate of the land about 10yrs from now on. Ever citizen rushing for the thirst of entertainment and technology.
Notes on how the introduction of GST has an effect on Apparel costing and its attributes. A varied notice and detailed report on GST and apparel industry.
Building a Raspberry Pi Robot with Dot NET 8, Blazor and SignalR - Slides Onl...Peter Gallagher
In this session delivered at Leeds IoT, I talk about how you can control a 3D printed Robot Arm with a Raspberry Pi, .NET 8, Blazor and SignalR.
I also show how you can use a Unity app on an Meta Quest 3 to control the arm VR too.
You can find the GitHub repo and workshop instructions here;
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2. Importance of fabric defect :
Due to the increasing demand for quality
fabrics, high quality requirements are today
greater since customer has become more
aware of poor quality problems
To avoid Rejection of fabric, It is necessary to
avoid defects.
Price of fabric is reduced by 45%-65% due to
the presence of defects
Company image will go down.
3. List of fabric defects in woven
Fabrics :
Coloured flecks
Knots
Slub
Broken ends woven in a bunch
Broken pattern
Double end
Float
Gout
4. Missing ends
Missing Pick
Oil and other stain
Oily ends
Oily picks
Reed mark
Slough off
Shuttle smash
Snarls
Stitches
Untrimmed loose threads
5. Coloured Flecks
COLOURED FLECKS Presence of coloured foreign
matter in the yarn.
CAUSES Cotton fibres getting contaminated during
the ginning stage with leaves, immature fibre, yellow
fibre, etc.
MENDING Coloured portion is removed from the
yarn with a plucker . The resultant bare patch can be
corrected by combing with metallic comb.
6. KNOTS
Knots Knot is a fastening made by tying
together the ends of yarn
CAUSES Thread breaks during process
of winding, warping, sizing or weaving
MENDING Non Mendable.
7. SLUB
Slub Slub is a bunch of yarn having less twist or no twist
and has a wider diameter compared to normal spun yarn
CAUSES
Improper carding/combing.
Broken tooth in the chain of gear system
MENDING The slub should be cut with the clipper from
both the ends. The resultant bare patch can be corrected by
combing with a metallic comb or by insertion of a separate
thread with the help of fine needle.
8. Broken pattern
Broken pattern A broken pattern is the non
continuity of
a weave/ design/ pattern
CAUSES
Wrong drawing in of threads.
Incorrect shedding
MENDING Non Mendable.
9. Hole, Cut, Tear
Hole, Cut or Tear This is self explanatory
CAUSES
Sharp edges on cloth roll.
Hard substance between layers of fabric in cloth
roll
Course temples used for fine fabric
During removal of hard particles like, Iron
particles
woven in the cloth
MENDING Non mendable
10. List of fabric defects in terry and
velvet fabrics :
Broken pattern
Pile less spot
Uneven or loose piles
11. BROKEN PATTERN DUE TO
DEFECTIVE PILES :
Broken pattern due to defective piles A broken
pattern is the
result of non-continuity of the design/pattern in
the pile
fabric.
CAUSES
Improper working of terry motion on loom.
Improper functioning of jacquard.
Missing pick.
MENDING Non mendable.
12. PILE LESS SPOT
Pile less spot It is a spot without the pile
CAUSES
Improper working of terry motion on loom.
Improper functioning of jacquard.
MENDING Non mendableZ
13. UNEVEN OR LOOSE PILES
Uneven or loose piles In this type of defect there is
variation
in the pile height over the surface of the fabric
CAUSES
Improper working of terry motion on loom.
Improper functioning of jacquard.
Missing pick.
MENDING Non Mendable
14. List of fabric defects in Knitted
Fabrics:
Bariness
Bunching up
Drop stitch
Holes or Crack
Crack fall out
Horizontal srtipes
Verticle stripes
15. Bunching up
Bunching up : This is largely influnced by
take-up
mechanism and whether it functions properly
or not.
CAUSES:
Fabric take-up too weak.
Thick place in yarn.
MENDING : Non Mendable.
16. Drop stitch
Drop stitch: Local column of dropped stitches.
CAUSES :
Yarn guide not set poroperly (i.e yarn is not fed properly during loop
formation).
Defective latch needle.
yarn tension is not sufficient.
Take-down is too high.
Wrong yarn threading.
MENDING : This fault can be corrected by stitches reforming using a
simple needle.
CAN BE AVOIDED BY
Precise yarn-guide setting.
Needle change.
Dial position readjustment.
Use of fabric fault detector.
17. Holes or crack
Holes or crack : Local holes obtained when yarn breaks
during loop formation.
CAUSES
Relation between cylinder and dial loop not correct.
Weak places in yarn, Which breaks during loop formation
Knots.
Yarn running tension is too high.
CAN BE AVOIDED BY
Use of flat knots.
Accurate yarn guide setting.
Use of fabric fault detector.
Use of yarn having lower hariness.
18. Verticle stripes
Verticle stripes : They can be observed as
longitudnal gaps
in the fabric. The space between adjacent wales is
irregular.
CAUSES
Bent needles.
Heavily running needles.
Damaged latch needle.
Damaged needle hook.
Damaged dial or cylinder.
CAN BE AVOIDED BY :
Needles and sinkers change after long time use.
Use of fabric fault detector.
19. Horizontal stripes
Horizontal stripes : Are caused by uneveness
in the courses. They traverse horizontally and
repeat themselves regularly or irregularly.
CAUSES
Yarn feeder set badly.
Differences in the yarn running-in tension.
Jerky impulse from fabric take up .
Mending : Non mendable.