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Sanjay Gupta
Ravi Sundaram
Sorabh Gupta
CENGRS GEOTECHNICA PVT. LTDCENGRS GEOTECHNICA PVT. LTD
Project Site
Site located
in northwest
Punjab
-On the banks
of River Beas
-At Goindwal
Sahib
500 MW Thermal Power Plant
Covers area of over 500 acres
Facilities planned
Power House
Boiler
Chimney
ESP
Cooling Towers
This paper presents data from
BOILERBOILER -- II
Scope of Geotechnical Investigation
71 boreholes – 30 m depth
9 static Cone Penetration tests
13 trial pits
6 cross-hole seismic tests
4 field CBR
2 field permeability tests
19 electrical resistivity tests
Regional Geology
Alluvial Deposits of Indo-Gangetic
Alluvium
River deposits of Beas and its
tributaries
Pleistocene to Recent Deposits
Site Stratigraphy – Boiler-I
Clean sand to 30 m depth
Design water table at GLDesign water table at GL
SPT Profile
N<10 to 3-5 m
depth
N = 11-16 to 10 m
depth
N = 17-27 to 15 m
depth
N = 32 to 51 to 24 m
depth
N = 55 to 77 to 30 m
depth
CPT (qc) Profile
qc=25-70 kg/cm2
to 3-5 m depth
qc=33-67 kg/cm2
to 10 m depth
qc=70-120 kg/cm2
to 12 m depth
Refusal at14~15 m
depth
Shear Wave Velocity Vs Profile
Vs<200~200 m/s
to 10 m depth;
gradually
increases with
depth
Detailed Liquefaction Analysis
Youd & Idriss (2001) – NCEER Summary
Report
Cyclic Stress Ratio (CSR)
Cyclic Resistance Ratio (CRR)
Factor of Safety = CRR / CSR
Earthquake Magnitude:
6.7 on Richter Scale6.7 on Richter Scale
Peak ground acceleration,
aamaxmax = 0.24 g= 0.24 g
CSR, CRR, Factor of Safety
Sand in Boiler-I liquefiable to 10 m depth
Depth of Liquefiable Zone: 9-11.5 m for various facilities
Engineering Solutions
Ground Improvement by Vibro-
Compaction
For Medium to heavily loaded facilities
Pile Foundations (RCC bored cast-
in-situ piles) extending well below
the liquefiable zone
For very heavily loaded facilities such
as TG & Chimney
Vibro-Compaction in progress
Courtesy KellerCourtesy Keller
Cone tip resistance .. before & after
BoilerBoiler--II
CPT comparison beforeCPT comparison before
and after compactionand after compaction
Analysis of postAnalysis of post--
compaction datacompaction data
confirmed thatconfirmed that
liquefaction potentialliquefaction potential
has been successfullyhas been successfully
mitigatedmitigated
Plate Load Tests … before & after
BoilerBoiler--II
PLT before and afterPLT before and after
compactioncompaction
Plate Size: 60 x 60 cmPlate Size: 60 x 60 cm
Results indicateResults indicate
substantial reduction insubstantial reduction in
settlementsettlement
Foundations on improved ground
After vibroAfter vibro--compaction, soils atcompaction, soils at
founding level compacted using afounding level compacted using a
10 ton roller10 ton roller
Raft Foundation at 2 m depthRaft Foundation at 2 m depth
Design Net Allowable bearingDesign Net Allowable bearing
Pressure =Pressure = 220 kPa220 kPa
Permissible total settlement = 25 mmPermissible total settlement = 25 mm
Pile Foundations
RCC bored cast-in-situ piles for very
heavily loaded facilities – TG,
Chimney
Static pile capacity analysis done
ignoring skin friction in liquefiable
zone
Computed Capacities – Bored Piles
Pile Dia,
mm
Pile length
below
COL, m
Safe Compressive
Capacity, Tons
Compression Uplift
600
20 83 27
23 95 33
26 108 39
Cut-off-level: 3.5 m below GL
Concluding Remarks
Design and construction of the
power plant facilities done after
detailed investigations studies to
assess liquefaction potential
Analysis indicated liquefaction to 10
m depth at Boiler-1
Concluding Remarks
Ground improvement by vibro-
compaction successfully mitigated
liquefaction potential
Piles extending sufficiently below
the likely zone of liquefaction used
to transfer structural loads safely
CENGRS GEOTECHNICA PVT. LTDCENGRS GEOTECHNICA PVT. LTD

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Building a mega-power plant on liquefiable sands

  • 1. Sanjay Gupta Ravi Sundaram Sorabh Gupta CENGRS GEOTECHNICA PVT. LTDCENGRS GEOTECHNICA PVT. LTD
  • 2. Project Site Site located in northwest Punjab -On the banks of River Beas -At Goindwal Sahib
  • 3. 500 MW Thermal Power Plant Covers area of over 500 acres Facilities planned Power House Boiler Chimney ESP Cooling Towers This paper presents data from BOILERBOILER -- II
  • 4. Scope of Geotechnical Investigation 71 boreholes – 30 m depth 9 static Cone Penetration tests 13 trial pits 6 cross-hole seismic tests 4 field CBR 2 field permeability tests 19 electrical resistivity tests
  • 5. Regional Geology Alluvial Deposits of Indo-Gangetic Alluvium River deposits of Beas and its tributaries Pleistocene to Recent Deposits
  • 6. Site Stratigraphy – Boiler-I Clean sand to 30 m depth Design water table at GLDesign water table at GL
  • 7. SPT Profile N<10 to 3-5 m depth N = 11-16 to 10 m depth N = 17-27 to 15 m depth N = 32 to 51 to 24 m depth N = 55 to 77 to 30 m depth
  • 8. CPT (qc) Profile qc=25-70 kg/cm2 to 3-5 m depth qc=33-67 kg/cm2 to 10 m depth qc=70-120 kg/cm2 to 12 m depth Refusal at14~15 m depth
  • 9. Shear Wave Velocity Vs Profile Vs<200~200 m/s to 10 m depth; gradually increases with depth
  • 10. Detailed Liquefaction Analysis Youd & Idriss (2001) – NCEER Summary Report Cyclic Stress Ratio (CSR) Cyclic Resistance Ratio (CRR) Factor of Safety = CRR / CSR Earthquake Magnitude: 6.7 on Richter Scale6.7 on Richter Scale Peak ground acceleration, aamaxmax = 0.24 g= 0.24 g
  • 11. CSR, CRR, Factor of Safety Sand in Boiler-I liquefiable to 10 m depth Depth of Liquefiable Zone: 9-11.5 m for various facilities
  • 12. Engineering Solutions Ground Improvement by Vibro- Compaction For Medium to heavily loaded facilities Pile Foundations (RCC bored cast- in-situ piles) extending well below the liquefiable zone For very heavily loaded facilities such as TG & Chimney
  • 13. Vibro-Compaction in progress Courtesy KellerCourtesy Keller
  • 14. Cone tip resistance .. before & after BoilerBoiler--II CPT comparison beforeCPT comparison before and after compactionand after compaction Analysis of postAnalysis of post-- compaction datacompaction data confirmed thatconfirmed that liquefaction potentialliquefaction potential has been successfullyhas been successfully mitigatedmitigated
  • 15. Plate Load Tests … before & after BoilerBoiler--II PLT before and afterPLT before and after compactioncompaction Plate Size: 60 x 60 cmPlate Size: 60 x 60 cm Results indicateResults indicate substantial reduction insubstantial reduction in settlementsettlement
  • 16. Foundations on improved ground After vibroAfter vibro--compaction, soils atcompaction, soils at founding level compacted using afounding level compacted using a 10 ton roller10 ton roller Raft Foundation at 2 m depthRaft Foundation at 2 m depth Design Net Allowable bearingDesign Net Allowable bearing Pressure =Pressure = 220 kPa220 kPa Permissible total settlement = 25 mmPermissible total settlement = 25 mm
  • 17. Pile Foundations RCC bored cast-in-situ piles for very heavily loaded facilities – TG, Chimney Static pile capacity analysis done ignoring skin friction in liquefiable zone
  • 18. Computed Capacities – Bored Piles Pile Dia, mm Pile length below COL, m Safe Compressive Capacity, Tons Compression Uplift 600 20 83 27 23 95 33 26 108 39 Cut-off-level: 3.5 m below GL
  • 19. Concluding Remarks Design and construction of the power plant facilities done after detailed investigations studies to assess liquefaction potential Analysis indicated liquefaction to 10 m depth at Boiler-1
  • 20. Concluding Remarks Ground improvement by vibro- compaction successfully mitigated liquefaction potential Piles extending sufficiently below the likely zone of liquefaction used to transfer structural loads safely
  • 21. CENGRS GEOTECHNICA PVT. LTDCENGRS GEOTECHNICA PVT. LTD