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Balancing
Requirement
According to
ISO 1940/1
1. Introduction
1.1 Known as International Standard Organization, ISO 1940/1 – Balance quality
requirements for rigid rotors.
ISO 1940/1 – Balance
quality requirements
for rigid rotors.
ANSI S2.19-1975
BS 6861: Part 1
VDI 2060
1.2 Also adopted by:
- ANSI (American National Standards Institute) S2.19-1975.
- British Standards, BS 6861: Part 1
- German Standards, VDI 2060.
1.3 Other standard
- MIL-STD-167-1
- API 610
2. Balance Quality Grade ISO 1940/1
2. Balance Quality Grade ISO 1940/1
What is mean by G 0.4, G 1.0, G 2.5, G 6.3 and so on?
G is the product of specific unbalance & the angular velocity of the rotor at
maximum operating speed.
What is specific unbalance?
Specific unbalance
- center of gravity displacement of rotor.
- Symbol = eper
- Unit in g.mm/kg or um.
2. Balance Quality Grade ISO 1940/1
What is angular velocity?
- Measure how fast rotor is turning.
-The standard unit for angular velocity is "radians per second“.
- One turn or one revolution:
- 2∏ radians
- 360 degrees
- 60 seconds
- 1 minute
- Unit can be in rpm or Hz
-Symbol is ω (omega)
- Formula = ω = 2 ∏n/60
ω
Back to G 0.1, G 1.0, G 2.5, G 6.3 and so on
Is actually = eper x ω
Unit in mm/s
Meaning G1.0 is the rotor unbalance shall create vibration of 1.0 mm/s at
maximum operating speed at certain center of gravity displacement.
3. Maximum Permissible Specific Residual Unbalance, eper
Is the method to find center of gravity displacement by referring to:
1. Balance quality grade required
2. Operating or maximum rotor speed
Two ways how to find center of gravity displacement
2. Using ISO 1940/1 unbalance nomogram.
1. Calculation by using formula.
Calculation by using formula.
eper = (10 x G) / (n x 1000)
Where
G = Balance quality grade
n = Rotor operating speed in RPM.
3. Maximum Permissible Specific Residual Unbalance, eper
Using ISO 1940/1 unbalance nomogram
Units in:
g.mm/kg
or
= g.mm/kg
= 1/1000 x mm
= 10-3 x 10-3 m
= 10-6 m
= um (microns)
4. Maximum Permissible Residual Unbalance, Uper
Is a function of:
Rotor’s center gravity of displacement (um)
Rotor weight (kg),
Divided into four rules:
1st - General rules
2nd – Rules for symmetrical rotor
3rd – Rules for outboard rotor
4th – Rules for overhung & narrow rotor
Balancing radius (mm).
1st – General rules
Uper = (eper x m) / r
Where
eper = Rotor permissible specific unbalance (g.mm/kg or um)
m = Weight of rotor (kg)
r = Balancing radius (mm) i.e. balancing wieght location.
4. Maximum Permissible Residual Unbalance, Uper
2nd – Rules for symmetrical Rotor
Apply to dynamic balancing requirement for two planes.
Formula
Plane 1 , Uper = [(eper x m) / r] ÷ 2
Plane 2 , Uper = [(eper x m) / r] ÷ 2
If HL = HR
Plane 1 , Uper = [(eper x m) / r] (HR ÷ B)
Plane 2 , Uper = [(eper x m) / r] (HL ÷ B)
If HL ≠HR
4. Maximum Permissible Residual Unbalance, Uper
2nd – Rules for symmetrical Rotor (Cardan shaft example)
Apply to dynamic balancing requirement for two planes.
Calculate: eper
eper = (10 x G) / (n x 1000)
= (10 x 16) / (1272 x 1000)
= 125.7 um
Data:
Balance quality grade = G 16
Weight = 450 kg
Max. speed = 1272 rpm
Balancing radius = 190 mm
Plane 1 , Uper = [(eper x m) / r] ÷ 2
Plane 2 , Uper = [(eper x m) / r] ÷ 2
If HL = HR
Uper = [(125.7 x 450)/190] ÷ 2
= 148.8 grams
Calculate: Uper
Permissible residual unbalance
for each plane = 148.8 grams
4. Calculate Center of Gravity
L
DD
d/2
d/2
e
CG= e = (1/3) x [(3D + 2d)÷(2D+d)] x L
D = 1500
2d + D = 2500
L = 3000
CG= e = 1625 mm
Plane 1 , Uper = [(eper x m) / r] (H2 ÷ B)
Plane 2 , Uper = [(eper x m) / r] (H1 ÷ B)
If H1 ≠H2
5. Maximum Permissible Residual Unbalance, Uper
2nd – Rules for symmetrical Rotor (Pulper rotor example)
Apply to dynamic balancing requirement for two planes.
Calculate: eper
eper = (10 x G) / (n x 1000)
= (10 x 6.3) / (160 x 1000)
= 393.7 um
Data:
Balance quality grade = G 6.3
Weight = 5700 kg
Max. speed = 160 rpm
Balancing radius 1 = 725 mm
Balancing radius 2 = 1200 mm
Calculate: Uper
Permissible residual unbalance for
Plane 1 = 1416 grams
Plane 2 = 1013 grams
Plane 1 , Uper = [(eper x m) / r1] (H2 ÷ B)
= [(393.7 x 5700)/725] (1375/3000)
= 1416 grams
Plane 2 , Uper = [(eper x m) / r2] (H1 ÷ B)
= [(393.7 x 5700)/1200)] (1625/3000)
= 1013 grams
If HL ≠HR
6. Maximum Permissible Residual Unbalance, Uper
Apply to dynamic balancing requirement for one planes.
Formula
Static , Uper = [(eper x m)/r] x (2D/C)
Dynamic, Uper = [(eper x m)/r] x (3D/4C)
4th – Rules for overhung/narrow Rotor
7. Maximum Permissible Residual Unbalance, Uper
4th – Rules for overhung/narrow Rotor (Trim pit blower example)
Apply to dynamic balancing requirement for one planes.
Calculate: eper
eper = (10 x G) / (n x 1000)
= (10 x 6.3) / (2890 x 1000)
= 21.7 um
Data:
Balance quality grade = G 6.3
Weight, m = 155 kg
Max. speed = 2890 rpm
Balancing radius, r = 400 mm
C = 720 mm
D = 490 mm
Calculate: Uper
Permissible residual unbalance for
Dynamic = 4.20 grams
Dynamic, Uper = [(eper x m)/r] (3D/4C)
= 4.20 gram

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Balancing requirement according to iso 1940

  • 2. 1. Introduction 1.1 Known as International Standard Organization, ISO 1940/1 – Balance quality requirements for rigid rotors. ISO 1940/1 – Balance quality requirements for rigid rotors. ANSI S2.19-1975 BS 6861: Part 1 VDI 2060 1.2 Also adopted by: - ANSI (American National Standards Institute) S2.19-1975. - British Standards, BS 6861: Part 1 - German Standards, VDI 2060. 1.3 Other standard - MIL-STD-167-1 - API 610
  • 3. 2. Balance Quality Grade ISO 1940/1
  • 4. 2. Balance Quality Grade ISO 1940/1 What is mean by G 0.4, G 1.0, G 2.5, G 6.3 and so on? G is the product of specific unbalance & the angular velocity of the rotor at maximum operating speed. What is specific unbalance? Specific unbalance - center of gravity displacement of rotor. - Symbol = eper - Unit in g.mm/kg or um.
  • 5. 2. Balance Quality Grade ISO 1940/1 What is angular velocity? - Measure how fast rotor is turning. -The standard unit for angular velocity is "radians per second“. - One turn or one revolution: - 2∏ radians - 360 degrees - 60 seconds - 1 minute - Unit can be in rpm or Hz -Symbol is ω (omega) - Formula = ω = 2 ∏n/60 ω Back to G 0.1, G 1.0, G 2.5, G 6.3 and so on Is actually = eper x ω Unit in mm/s Meaning G1.0 is the rotor unbalance shall create vibration of 1.0 mm/s at maximum operating speed at certain center of gravity displacement.
  • 6. 3. Maximum Permissible Specific Residual Unbalance, eper Is the method to find center of gravity displacement by referring to: 1. Balance quality grade required 2. Operating or maximum rotor speed Two ways how to find center of gravity displacement 2. Using ISO 1940/1 unbalance nomogram. 1. Calculation by using formula. Calculation by using formula. eper = (10 x G) / (n x 1000) Where G = Balance quality grade n = Rotor operating speed in RPM.
  • 7. 3. Maximum Permissible Specific Residual Unbalance, eper Using ISO 1940/1 unbalance nomogram Units in: g.mm/kg or = g.mm/kg = 1/1000 x mm = 10-3 x 10-3 m = 10-6 m = um (microns)
  • 8. 4. Maximum Permissible Residual Unbalance, Uper Is a function of: Rotor’s center gravity of displacement (um) Rotor weight (kg), Divided into four rules: 1st - General rules 2nd – Rules for symmetrical rotor 3rd – Rules for outboard rotor 4th – Rules for overhung & narrow rotor Balancing radius (mm). 1st – General rules Uper = (eper x m) / r Where eper = Rotor permissible specific unbalance (g.mm/kg or um) m = Weight of rotor (kg) r = Balancing radius (mm) i.e. balancing wieght location.
  • 9. 4. Maximum Permissible Residual Unbalance, Uper 2nd – Rules for symmetrical Rotor Apply to dynamic balancing requirement for two planes. Formula Plane 1 , Uper = [(eper x m) / r] ÷ 2 Plane 2 , Uper = [(eper x m) / r] ÷ 2 If HL = HR Plane 1 , Uper = [(eper x m) / r] (HR ÷ B) Plane 2 , Uper = [(eper x m) / r] (HL ÷ B) If HL ≠HR
  • 10. 4. Maximum Permissible Residual Unbalance, Uper 2nd – Rules for symmetrical Rotor (Cardan shaft example) Apply to dynamic balancing requirement for two planes. Calculate: eper eper = (10 x G) / (n x 1000) = (10 x 16) / (1272 x 1000) = 125.7 um Data: Balance quality grade = G 16 Weight = 450 kg Max. speed = 1272 rpm Balancing radius = 190 mm Plane 1 , Uper = [(eper x m) / r] ÷ 2 Plane 2 , Uper = [(eper x m) / r] ÷ 2 If HL = HR Uper = [(125.7 x 450)/190] ÷ 2 = 148.8 grams Calculate: Uper Permissible residual unbalance for each plane = 148.8 grams
  • 11. 4. Calculate Center of Gravity L DD d/2 d/2 e CG= e = (1/3) x [(3D + 2d)÷(2D+d)] x L D = 1500 2d + D = 2500 L = 3000 CG= e = 1625 mm Plane 1 , Uper = [(eper x m) / r] (H2 ÷ B) Plane 2 , Uper = [(eper x m) / r] (H1 ÷ B) If H1 ≠H2
  • 12. 5. Maximum Permissible Residual Unbalance, Uper 2nd – Rules for symmetrical Rotor (Pulper rotor example) Apply to dynamic balancing requirement for two planes. Calculate: eper eper = (10 x G) / (n x 1000) = (10 x 6.3) / (160 x 1000) = 393.7 um Data: Balance quality grade = G 6.3 Weight = 5700 kg Max. speed = 160 rpm Balancing radius 1 = 725 mm Balancing radius 2 = 1200 mm Calculate: Uper Permissible residual unbalance for Plane 1 = 1416 grams Plane 2 = 1013 grams Plane 1 , Uper = [(eper x m) / r1] (H2 ÷ B) = [(393.7 x 5700)/725] (1375/3000) = 1416 grams Plane 2 , Uper = [(eper x m) / r2] (H1 ÷ B) = [(393.7 x 5700)/1200)] (1625/3000) = 1013 grams If HL ≠HR
  • 13. 6. Maximum Permissible Residual Unbalance, Uper Apply to dynamic balancing requirement for one planes. Formula Static , Uper = [(eper x m)/r] x (2D/C) Dynamic, Uper = [(eper x m)/r] x (3D/4C) 4th – Rules for overhung/narrow Rotor
  • 14. 7. Maximum Permissible Residual Unbalance, Uper 4th – Rules for overhung/narrow Rotor (Trim pit blower example) Apply to dynamic balancing requirement for one planes. Calculate: eper eper = (10 x G) / (n x 1000) = (10 x 6.3) / (2890 x 1000) = 21.7 um Data: Balance quality grade = G 6.3 Weight, m = 155 kg Max. speed = 2890 rpm Balancing radius, r = 400 mm C = 720 mm D = 490 mm Calculate: Uper Permissible residual unbalance for Dynamic = 4.20 grams Dynamic, Uper = [(eper x m)/r] (3D/4C) = 4.20 gram