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AUTOMOTIVE PARTSAUTOMOTIVE PARTS
Presented by:Asst.Prof.Dr.Hasan Hacisevki
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Page 1
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ENGINE BLOCK:
ENGINE BLOCKS
ARE GENERALLYARE GENERALLY
MANUFACTURED
FROM CAST IRON
OR ALUMINIUM
ALLOY. CRANK
SHAFT ENGINESHAFT, ENGINE
CYLINDER HEAD,
SUMP AND OTHER
COMPONENTSCOMPONENTS
ARE FIXED ON
BLOCK.
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A TYPICAL INLINE 4 AND V - BLOCKA TYPICAL INLINE 4 AND V - BLOCK
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CRANK SHAFT:
CRANK SHAFT ISCRANK SHAFT IS
PRODUCED FROM
FORGED STEEL ORFORGED STEEL OR
MACHINED STEEL.
IT IS SUPPORTED
ON BLOCK FROM
MAIN JOURNALS
AND CARRYINGAND CARRYING
CONNECTING RODS
AND FLYWHEEL
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AND FLYWHEEL
ASSEMBLY.
CONNECTING ROD:CONNECTING ROD:
CONNECTING RODS ARE
PRODUCED FROM
STEEL, ALUMINIUM OR
TITANIUM BY CASTINGTITANIUM BY CASTING
OR FORGING TECHNICS.
THEY CARRIES PISTONSTHEY CARRIES PISTONS
AND CONNECTED ON
CRANK SHAFT FROM
CRANK JOURNALS.
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S O CO C G O SSPISTON AND CONNECTING ROD ASSEMBLY:
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CYLINDER HEAD :
CYLINDER HEADS
ARE PRODUCED
FROM CAST IRON ORFROM CAST IRON OR
ALUMINIUM ALLOY.
IT CARRIES VALVESIT CARRIES VALVES
AND VALVE
MECHANISMS, INLET
AND EXHAUST
MANIFOLDS.
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VALVES:
VALVES ARE
PRODUCED FROMPRODUCED FROM
FORGED STEEL.
THERE ARE TWOTHERE ARE TWO
TYPES;
1 INLET VALVES1.INLET VALVES
2.EXHAUST VALVES
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VALVE ASSEMBLY:VALVE ASSEMBLY:
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Page 9
C S G SDIFFERENT CYLINDER HEAD DESIGNS:
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CAMSHAFT:
CAMSHAFTS ARE
PRODUCED FROM
FORGED STEELFORGED STEEL.
THERE IS A LOBE
FOR EACH VALVEFOR EACH VALVE
ON THE CAMSHAFT.
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MANIFOLDS:MANIFOLDS:
THERE ARE TWO TYPES
OF MANIFOLD WHICH
ARE INSTALLED ONARE INSTALLED ON
CYLINDER HEAD.
1. INLET MANIFOLD
2. EXHAUST MANIFOLD
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EXHAUST MANIFOLDINLET MANIFOLD
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COOLING SYSTEM :
COOLING SYSTEM
IS COMPOSEDIS COMPOSED
FROM RADIATOR,
WATER PUMP,
WATER HOSES,
WATER JACKETS,
THERMOSTATTHERMOSTAT
AND COOLING
FAN
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Page 14
FAN.
COOLING SYSTEM
WATER PUMP IS
TAKING ITS
MOVEMENT FROMMOVEMENT FROM
CRANK SHAFT VIA A
V-BELT. IT IS
CIRCULATING
WATER WITHIN
ENGINE TO
REMOVE HEAT
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COOLIN FANSCOOLIN FANS
RADIATOR
THERMOSTAT
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THERMOSTAT
LUBRICATION SYSTEM
Lubrication reduces
t d f i ti dunwanted friction, and
controls it where it is
useful. It reduces wear
on moving parts.
Clearances fill with oil so
that engine parts movethat engine parts move
or float on layers of oil
instead of directly on
h th M h leach other. Much less
power is needed to
move them and that’s a
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Page 17
plus.
It helps to cool the engine.
It collects heat from theIt collects heat from the
engine, then returns to the
sump, where it cools.
It helps to absorb shock
loads. A power stroke can
suddenly put as much as 2suddenly put as much as 2
tonnes force on main
bearings. Layers of oil
cushion this loadingcushion this loading.
Oil is also a cleaning agent.
It collects particles of metalp
and carbon and carries
them back to the sump.
Larger pieces fall to the
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Page 18
Larger pieces fall to the
bottom.
OIL PUMP:
Oil pumps may be driven from
the camshaft or the crankshaftthe camshaft or the crankshaft.
In a rotor-type oil pump, an
inner rotor drives an outer one.
As they turn the volumeAs they turn, the volume
between them increases. This
larger volume lowers the
pressure at the pump inlet.pressure at the pump inlet.
Outside atmospheric pressure
is then higher. This forces oil
into the pump, and it fills theinto the pump, and it fills the
spaces between the rotor
lobes.
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OIL FILTER:
The oil filter helps to
clean the oil in the
system. If the filter
clogs a valve opensclogs, a valve opens
and directs
unfiltered oil to theunfiltered oil to the
engine. Most oil-
filters on diesel
engines are larger
than those on similar
li i
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Page 20
gasoline engines.
FUEL SYSTEM
Function of the fuel system is
to store and supply fuel to theto store and supply fuel to the
cylinder chamber where it
can be mixed with air,
vaporized, and burned tovaporized, and burned to
produce energy. The fuel,
which can be either gasoline
or diesel is stored in a fuel
tank. A fuel pump draws the
fuel from the tank through
fuel lines and delivers it
f fthrough a fuel filter to either a
carburetor or fuel injector,
then delivered to the cylinder
chamber for combustion
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chamber for combustion.
FUEL SYSTEM
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CARBURETORCARBURETOR
A carburetor is basically
d i f i i ia device for mixing air
and fuel in the correct
amounts for efficient
combustion. The
carburetor bolts to the
engine intake manifoldengine intake manifold.
The air cleaner fits over
the top of the carburetor
t t d t d di t Thto trap dust and dirt. The
basic carburetor
consists of the following
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Page 23
parts:
CARBURETOR SYSTEMS
The seven basic
b t tcarburetor systems are
the following:
1.Float system1.Float system
2.Idle system
3.Off idle system
4.Acceleration system
5.High-speed system
6.Full-power system
7.Choke system
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Page 24
AIR AND FUEL FILTER
AIR FILTER IS USEDAIR FILTER IS USED
TO FILTER COMING
AIR TO PROTECTAIR TO PROTECT
ENGINE
COMPONENTSCOMPONENTS
AGAINST
EXCESSIVE WEAREXCESSIVE WEAR.
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Page 25

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Auto parts2

  • 1. AUTOMOTIVE PARTSAUTOMOTIVE PARTS Presented by:Asst.Prof.Dr.Hasan Hacisevki Free Powerpoint Templates Page 1 Free Powerpoint Templates
  • 2. ENGINE BLOCK: ENGINE BLOCKS ARE GENERALLYARE GENERALLY MANUFACTURED FROM CAST IRON OR ALUMINIUM ALLOY. CRANK SHAFT ENGINESHAFT, ENGINE CYLINDER HEAD, SUMP AND OTHER COMPONENTSCOMPONENTS ARE FIXED ON BLOCK. Free Powerpoint Templates Page 2
  • 3. A TYPICAL INLINE 4 AND V - BLOCKA TYPICAL INLINE 4 AND V - BLOCK Free Powerpoint Templates Page 3
  • 4. CRANK SHAFT: CRANK SHAFT ISCRANK SHAFT IS PRODUCED FROM FORGED STEEL ORFORGED STEEL OR MACHINED STEEL. IT IS SUPPORTED ON BLOCK FROM MAIN JOURNALS AND CARRYINGAND CARRYING CONNECTING RODS AND FLYWHEEL Free Powerpoint Templates Page 4 AND FLYWHEEL ASSEMBLY.
  • 5. CONNECTING ROD:CONNECTING ROD: CONNECTING RODS ARE PRODUCED FROM STEEL, ALUMINIUM OR TITANIUM BY CASTINGTITANIUM BY CASTING OR FORGING TECHNICS. THEY CARRIES PISTONSTHEY CARRIES PISTONS AND CONNECTED ON CRANK SHAFT FROM CRANK JOURNALS. Free Powerpoint Templates Page 5
  • 6. S O CO C G O SSPISTON AND CONNECTING ROD ASSEMBLY: Free Powerpoint Templates Page 6
  • 7. CYLINDER HEAD : CYLINDER HEADS ARE PRODUCED FROM CAST IRON ORFROM CAST IRON OR ALUMINIUM ALLOY. IT CARRIES VALVESIT CARRIES VALVES AND VALVE MECHANISMS, INLET AND EXHAUST MANIFOLDS. Free Powerpoint Templates Page 7
  • 8. VALVES: VALVES ARE PRODUCED FROMPRODUCED FROM FORGED STEEL. THERE ARE TWOTHERE ARE TWO TYPES; 1 INLET VALVES1.INLET VALVES 2.EXHAUST VALVES Free Powerpoint Templates Page 8
  • 9. VALVE ASSEMBLY:VALVE ASSEMBLY: Free Powerpoint Templates Page 9
  • 10. C S G SDIFFERENT CYLINDER HEAD DESIGNS: Free Powerpoint Templates Page 10
  • 11. CAMSHAFT: CAMSHAFTS ARE PRODUCED FROM FORGED STEELFORGED STEEL. THERE IS A LOBE FOR EACH VALVEFOR EACH VALVE ON THE CAMSHAFT. Free Powerpoint Templates Page 11
  • 12. MANIFOLDS:MANIFOLDS: THERE ARE TWO TYPES OF MANIFOLD WHICH ARE INSTALLED ONARE INSTALLED ON CYLINDER HEAD. 1. INLET MANIFOLD 2. EXHAUST MANIFOLD Free Powerpoint Templates Page 12
  • 13. EXHAUST MANIFOLDINLET MANIFOLD Free Powerpoint Templates Page 13
  • 14. COOLING SYSTEM : COOLING SYSTEM IS COMPOSEDIS COMPOSED FROM RADIATOR, WATER PUMP, WATER HOSES, WATER JACKETS, THERMOSTATTHERMOSTAT AND COOLING FAN Free Powerpoint Templates Page 14 FAN.
  • 15. COOLING SYSTEM WATER PUMP IS TAKING ITS MOVEMENT FROMMOVEMENT FROM CRANK SHAFT VIA A V-BELT. IT IS CIRCULATING WATER WITHIN ENGINE TO REMOVE HEAT Free Powerpoint Templates Page 15
  • 16. COOLIN FANSCOOLIN FANS RADIATOR THERMOSTAT Free Powerpoint Templates Page 16 THERMOSTAT
  • 17. LUBRICATION SYSTEM Lubrication reduces t d f i ti dunwanted friction, and controls it where it is useful. It reduces wear on moving parts. Clearances fill with oil so that engine parts movethat engine parts move or float on layers of oil instead of directly on h th M h leach other. Much less power is needed to move them and that’s a Free Powerpoint Templates Page 17 plus.
  • 18. It helps to cool the engine. It collects heat from theIt collects heat from the engine, then returns to the sump, where it cools. It helps to absorb shock loads. A power stroke can suddenly put as much as 2suddenly put as much as 2 tonnes force on main bearings. Layers of oil cushion this loadingcushion this loading. Oil is also a cleaning agent. It collects particles of metalp and carbon and carries them back to the sump. Larger pieces fall to the Free Powerpoint Templates Page 18 Larger pieces fall to the bottom.
  • 19. OIL PUMP: Oil pumps may be driven from the camshaft or the crankshaftthe camshaft or the crankshaft. In a rotor-type oil pump, an inner rotor drives an outer one. As they turn the volumeAs they turn, the volume between them increases. This larger volume lowers the pressure at the pump inlet.pressure at the pump inlet. Outside atmospheric pressure is then higher. This forces oil into the pump, and it fills theinto the pump, and it fills the spaces between the rotor lobes. Free Powerpoint Templates Page 19
  • 20. OIL FILTER: The oil filter helps to clean the oil in the system. If the filter clogs a valve opensclogs, a valve opens and directs unfiltered oil to theunfiltered oil to the engine. Most oil- filters on diesel engines are larger than those on similar li i Free Powerpoint Templates Page 20 gasoline engines.
  • 21. FUEL SYSTEM Function of the fuel system is to store and supply fuel to theto store and supply fuel to the cylinder chamber where it can be mixed with air, vaporized, and burned tovaporized, and burned to produce energy. The fuel, which can be either gasoline or diesel is stored in a fuel tank. A fuel pump draws the fuel from the tank through fuel lines and delivers it f fthrough a fuel filter to either a carburetor or fuel injector, then delivered to the cylinder chamber for combustion Free Powerpoint Templates Page 21 chamber for combustion.
  • 22. FUEL SYSTEM Free Powerpoint Templates Page 22
  • 23. CARBURETORCARBURETOR A carburetor is basically d i f i i ia device for mixing air and fuel in the correct amounts for efficient combustion. The carburetor bolts to the engine intake manifoldengine intake manifold. The air cleaner fits over the top of the carburetor t t d t d di t Thto trap dust and dirt. The basic carburetor consists of the following Free Powerpoint Templates Page 23 parts:
  • 24. CARBURETOR SYSTEMS The seven basic b t tcarburetor systems are the following: 1.Float system1.Float system 2.Idle system 3.Off idle system 4.Acceleration system 5.High-speed system 6.Full-power system 7.Choke system Free Powerpoint Templates Page 24
  • 25. AIR AND FUEL FILTER AIR FILTER IS USEDAIR FILTER IS USED TO FILTER COMING AIR TO PROTECTAIR TO PROTECT ENGINE COMPONENTSCOMPONENTS AGAINST EXCESSIVE WEAREXCESSIVE WEAR. Free Powerpoint Templates Page 25