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ASME Sec IX
              PQR WPS
QW-100       General



                       QW-110   Weld orientation


                                Test Position for
                       QW-120
                                 Groove Weld


                                Test Position for
                       QW-130
                                   Fillet Weld

                                   Types and
                       QW-140   Purposes of Test
Part QW-                        and Examination
           Article I
Welding
                       QW_150     Tension Test



                       QW-160   Guide Bend Test


                                Notch Toughness
                       QW-170
                                      Test


                       QW-180   Fillet Weld Test



                       QW-190      Other Test
QW-200      General


Part QW-                         Preparation of
           Article II   QW-210
Welding                           Test Coupon

                                   Welding
                        QW-250
                                   Variables
QW-300       General


                                         Qualification Test
                                QW-310
                                             Coupon

                                           Retest and
                                QW-320     Renewal of
                                           Qualification
Part QW-Welding   Article III
                                         Welding Variables
                                QW-350
                                           for Welders

                                         Welding Variables
                                QW-360     for Welding
                                            Operator


                                QW-380    Special Process
QW-400      Variables



                               QW-410     Technique


                                           Material
                               QW-420
                                           Grouping


                               QW-430     F Number


                                         Weld Metal
Part QW-Welding   Article IV   QW-440     Chemical
                                         Composition


                               QW-450     Specimens



                               QW-460      Graphics


                                        Etching-Process
                               QW-470
                                         and Reagents


                               QW-490    Definitation
WPQ        PQR WPS




      QW
      QB
PQR WPS




          F Number
WPS: Welding Procedure Specification

PQR: Procedure Qualification Record

WPQ : Welding Procedure Qualification
WPS
Company
                                                 Name
                          Supporting
                                                                   WPS NO
                           PQR No




       Doc No                                                                          Date




Code                                        Official                                          By
                                            Part s of
                                            WPS or
                                           PQR Form
                                                                                          Welding
  Rev                                                                                     Process
                                                                                            (es)




                Project                                                     Type (s)



                                       DWG No             Client
Engineering Part
1
         Welding Process

             Welding
             Process


                             Semi
Manual      Automatic
                           Automatic
2
Joint Design:
3
Welding Sequence
4
             Base Metal
                           P number



                           G Number




                           S Number

Base Metal     Type
                          Specification
                            Number



                           Thickness




                      Product:pipe,tube,..
5
         Welding Consumables
                                  AWS
                              Classification

                               A Number
               Filler Metal
  Welding
                              SFA Number
Consumables
                  Flux
                                   Size
6
Electrical Characteristics
                          Current
                           Type




  Current                                            Voltage
  Polarity
                         Electrical
                       Characteristics




             Current                     Wire Feed
             Amount                       Speed
7




Welding Position
8
Preheat Temperature
9
Inter Pass Temperature:
10




Post Weld Heat Treatment
11




Travel Speed cm/min
12
       Shielding Gas

           Flow Rate




Type
         Shielding     Composition
           Gas

            Purity
13
                                          Technique



                                                     Technique



                                                     Multiple or
                     Orifice or Gas   Contact Tube                  Multi or                     Initial   Inter Pass
Weaving   Stringer     Cap Size        to Work Dis
                                                       Single
                                                                   Single Pass
                                                                                 Back Gouging
                                                                                                Cleaning    Cleaning
                                                     Electrode
14




Back Gouge
Essential
                      PQR



                                Non Essential
PQR




      Supplementary Essential
QW-   QW-250
               280
Some Important Parts of This Code for Create a WPS
                      or PQR
Tensile Test


              Quantitive    Impact Test


                           Hardness Test

Destructive
   Test                     Bending Test


                           Nick Break Test
              Qualitive
                            Fillet Break
                                 Test

                           Micrography &
                           Macrography
QW 110-Weld
       Orientations




QW-461.1         QW-461.2
QW-120-Test Position for
Groove Weld


  Qw-461.3


     QW-461.4
Flat Position   QW-463.1.a

                  Horizontal
                                 QW-463.1.b
                   Position
  QW-121-
Plate Position
                   Vertical
                                 QW-463.1.c
                   Position

                 Over Head
                                 QW-463.1.d
                  Position
QW-122-
                       Pipe Position



                Horizontal        Multiple    Multiple
Flat Position
                 Position         Position    Position




QW-461.4.a      QW-461.4.b      QW-461.4.c   QW-461.4.d
QW-130 Test
                         Position for
                         Fillet Welds



                        QW-131 Plate
                          Position




                 Horizontal         Vertical     Over Head
Flat Position
                  Position          Position      Position




QW-461.5(a)     QW-461.5(b)       QW-461.5(c)   QW-461.5 (d)
QW-130 Test
                        Position for
                        Fillet Welds



                        QW-132-Pipe
                         Position




                Horizontal       Over Head       Multiple
Flat Position
                 Position         Position       Position




                QW-461.6
QW-461.6(a)                     QW-461.6 (d)   QW-461.6 (e)
                 (b)(c)
QW-141.1 Tension
                                             Test


                                        QW-141.2 Guide
                                          Bend Test
QW-140 Types and
                        QW-141
Purpose of Test and
                      Mechanical Test
   Examination
                                         QW-141.3 Fillet
                                           Weld Test


                                        QW-141.4 Notch
                                         Toughness Test
PQR
WPS   PQR




            WPS
Welding
             Process          Type (es)
               (es)

   Company
                                          Date
    Name


                        The
                       Official
PQR No                                      WPS No
                       Part of
                        PQR
Guide Bend Test


Specimen              Bend    Mandrill
           Location                      Width×Thk   Result
 Number               Angle   Diameter
Tensile Test


                                    Cross    Ultimate
Specimen     Yield                                      Fracture
                      Elongation   Section    Tensile
 Number    Strength                                     Location
                                    Area     Strength
Toughness


Specimen    Notch                     Test       Impact
                      Notch Type                          Specimen   Dimensions
 Number    Location                Temperature   Energy
Fillet weld Test


                        Penetration
  Result-      Macro-
                        into Parent
Satisfactory   Result
                           Metal
Other Test


               Nominal
Type of Test               Other   Result
             Composition
Asme sec ix

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Asme sec ix

  • 1.
  • 2.
  • 3. - - ASME Sec IX PQR WPS
  • 4. QW-100 General QW-110 Weld orientation Test Position for QW-120 Groove Weld Test Position for QW-130 Fillet Weld Types and QW-140 Purposes of Test Part QW- and Examination Article I Welding QW_150 Tension Test QW-160 Guide Bend Test Notch Toughness QW-170 Test QW-180 Fillet Weld Test QW-190 Other Test
  • 5. QW-200 General Part QW- Preparation of Article II QW-210 Welding Test Coupon Welding QW-250 Variables
  • 6. QW-300 General Qualification Test QW-310 Coupon Retest and QW-320 Renewal of Qualification Part QW-Welding Article III Welding Variables QW-350 for Welders Welding Variables QW-360 for Welding Operator QW-380 Special Process
  • 7. QW-400 Variables QW-410 Technique Material QW-420 Grouping QW-430 F Number Weld Metal Part QW-Welding Article IV QW-440 Chemical Composition QW-450 Specimens QW-460 Graphics Etching-Process QW-470 and Reagents QW-490 Definitation
  • 8. WPQ PQR WPS QW QB
  • 9. PQR WPS F Number
  • 10. WPS: Welding Procedure Specification PQR: Procedure Qualification Record WPQ : Welding Procedure Qualification
  • 11. WPS
  • 12. Company Name Supporting WPS NO PQR No Doc No Date Code Official By Part s of WPS or PQR Form Welding Rev Process (es) Project Type (s) DWG No Client
  • 14. 1 Welding Process Welding Process Semi Manual Automatic Automatic
  • 17. 4 Base Metal P number G Number S Number Base Metal Type Specification Number Thickness Product:pipe,tube,..
  • 18. 5 Welding Consumables AWS Classification A Number Filler Metal Welding SFA Number Consumables Flux Size
  • 19. 6 Electrical Characteristics Current Type Current Voltage Polarity Electrical Characteristics Current Wire Feed Amount Speed
  • 23. 10 Post Weld Heat Treatment
  • 25. 12 Shielding Gas Flow Rate Type Shielding Composition Gas Purity
  • 26. 13 Technique Technique Multiple or Orifice or Gas Contact Tube Multi or Initial Inter Pass Weaving Stringer Cap Size to Work Dis Single Single Pass Back Gouging Cleaning Cleaning Electrode
  • 28. Essential PQR Non Essential PQR Supplementary Essential
  • 29. QW- QW-250 280
  • 30. Some Important Parts of This Code for Create a WPS or PQR
  • 31. Tensile Test Quantitive Impact Test Hardness Test Destructive Test Bending Test Nick Break Test Qualitive Fillet Break Test Micrography & Macrography
  • 32. QW 110-Weld Orientations QW-461.1 QW-461.2
  • 33. QW-120-Test Position for Groove Weld Qw-461.3 QW-461.4
  • 34. Flat Position QW-463.1.a Horizontal QW-463.1.b Position QW-121- Plate Position Vertical QW-463.1.c Position Over Head QW-463.1.d Position
  • 35.
  • 36. QW-122- Pipe Position Horizontal Multiple Multiple Flat Position Position Position Position QW-461.4.a QW-461.4.b QW-461.4.c QW-461.4.d
  • 37.
  • 38. QW-130 Test Position for Fillet Welds QW-131 Plate Position Horizontal Vertical Over Head Flat Position Position Position Position QW-461.5(a) QW-461.5(b) QW-461.5(c) QW-461.5 (d)
  • 39.
  • 40. QW-130 Test Position for Fillet Welds QW-132-Pipe Position Horizontal Over Head Multiple Flat Position Position Position Position QW-461.6 QW-461.6(a) QW-461.6 (d) QW-461.6 (e) (b)(c)
  • 41.
  • 42. QW-141.1 Tension Test QW-141.2 Guide Bend Test QW-140 Types and QW-141 Purpose of Test and Mechanical Test Examination QW-141.3 Fillet Weld Test QW-141.4 Notch Toughness Test
  • 43. PQR
  • 44. WPS PQR WPS
  • 45. Welding Process Type (es) (es) Company Date Name The Official PQR No WPS No Part of PQR
  • 46. Guide Bend Test Specimen Bend Mandrill Location Width×Thk Result Number Angle Diameter
  • 47. Tensile Test Cross Ultimate Specimen Yield Fracture Elongation Section Tensile Number Strength Location Area Strength
  • 48. Toughness Specimen Notch Test Impact Notch Type Specimen Dimensions Number Location Temperature Energy
  • 49. Fillet weld Test Penetration Result- Macro- into Parent Satisfactory Result Metal
  • 50. Other Test Nominal Type of Test Other Result Composition