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Presented By
Sivakumar K
Roll No 181657
M.Tech I year, Environmental Engineering
Application of Hydrodynamic Cavitation as
Advanced Oxidation Process to Treat
Industrial Wastewater
1
List of Contents:
 Introduction
 Cavitation
 Ultrasonic Cavitation
 Hydrodynamic Cavitation
 Advantages
 Experimental Setup
 Degradation Mechanism
 Experiments and Results
 Future scope
 References
2
Introduction
 Wastewater from Industries like pharmacy, pesticide and petrochemical
process contains large amounts of aromatic compounds, chlorinated
hydrocarbons and phenolic compounds
 These compounds are non-biodegradable or poorly-biodegradable
 Conventional biological process like trickling filters, ASP and oxidation ditches
are unable to completely degrade the pollutants, because these compounds
are toxic to micro organisms
 To treat industrial effluents effectively advanced oxidation processes are
required instead of biological treatment methods
3
Advanced Oxidation Processes:
 AOPs use ultraviolet light along with ozone and/or hydrogen peroxide to
generate in-situ free radicals like OH.
 These free radicals react with the pollutants at a rapid rate to degrade them
into simple non-toxic molecules
 The operation costs are usually high due to use of UV light and chemical
reactants
 Cavitation phenomenon can be used to generate free radicals by over coming
the above drawbacks
4
Cavitation
 Cavitation phenomenon consist of the generation, growth and collapse of
bubbles due to pressure pulses
 Cavitation occurs when static pressures of liquid drops below the vapour
pressure
 After reaching maximum size, and as pressure recovery takes place, the non
equilibrium state given rise to bubble implosion
 Implosion of bubbles results in the local increase in temperature and pressure
up to 1000 to 10000 kelvin and 100 to 1000 bar respectively
 Due to extreme pressure and temperature conditions inside the bubbles,
waters dissociates into H
. and OH. radicals
5
 H
. and OH. radicals are strong oxidizing agents, they grab electrons from
complex compounds and concert them into small non-toxic compounds
 Based on generation of pressure pulse phenomenon cavitation is classified as :
1. Ultrasonic cavitation
2. Hydrodynamic cavitation
6
Ultrasonic Cavitation
 Ultrasonic cavitation: Pressure waves are generated through an ultrasonic horn
inside a static liquid bulk
 The parameters of pressure pulse are easy to control and reproduce, because
whole process takes place in a static liquid
 Ultrasonic cavitation has proven to efficiently remove a wide variety of
contaminants
Limitations:
 Gives greater efficiency at laboratory scale only but not at industrial scale
 Ultrasonic cavitation has been studied from a scientific point of view rather than
engineering one
7
Hydrodynamic Cavitation
 Hydrodynamic Cavitation:
Cavitation phenomenon is achieved by pressure deceleration and
acceleration of a liquid flow
Hydrodynamic cavitation reactors:
 Orifice plate reactor
 Venturi tube reactor
8
Orifice reactor
 A multiple-hole orifice plate offers maximum flexibility
 This kind of reactor may have different arrangement
of holes to achieve the desired cavitation
intensity and cavitation event number
 Dimensions:
 Diameter: 100 mm
 Thickness of plate: 2 mm
 Hole diameter: 2mm
 Distance between holes: 4mm
9
Venturi tube reactor:
 Venturi tube reactor can generate much lower turbulence intensity compared
with orifice reactor
 This is because of less pressure loss due to its smooth variation of its cross-
sectional area
10
Advantages:
 This is a simple reactor design with a tank, pump, venturi tube and pipes so
significantly lower operation costs than the rest of the AOPs
 It does not require any external reagents like H2O2 and Ozone for the
generation of free radicals
 The by-products are limited to those expected from the oxidation of the
contaminants, avoiding the presence of other dangerous oxidants such as
chlorine
 Bubble size and density are much higher, implies high reaction volume
 Easy large scale operation compared to ultrasonic cavitation and effective
combination with intensified strategies
11
Experimental Setup:
 Most common system is closed circulation,
consists of a reservoir, a pump, control valves, a
cavitation reactor and pressure gages
 Water pumped from reservoir branches into two
lines i.e., a main line and by-pass line
 By-pass line is used to control the pressure and
flow rate of water
 Cooling system is used to control the liquid
temperature
12
Degradation Mechanism:
Treatment of wastewater due to HDC is by means of three mechanisms,
They are,
 Mechanical effects (Shear stress)
 Chemical effects(free radicals)
 Thermal effects(hotspots)
Mechanical Effects:
Strong shear stress generated during bubble collapse can break down
carbon -carbon bond and decompose macro organic molecules into low
molecular organic compounds.
13
Chemical Effects:
 Water molecules trapped inside the bubble will be decomposed into free
radicals.
 These free radicals will participate in oxidation reactions taking place at the
gas – liquid interface or in bulk liquid
Thermal Effects:
 Local hot spots are generated as bubble radius contracts in pressure recovery
region.
 Under high-temperature conditions of the gas inside the bubble or at the gas -
liquid interface the organic molecules can directly decomposed into low -
molecular organic compounds during bubble collapse.
14
The total amount of degradation depends on the cavitation intensity and the
number of cavitation events
 Number of cavitation events (C v):
Where, P2 = Fully recovered pressure downstream,
Pv = Saturated vapor pressure of the liquid,
v0 = velocity of the liquid at the constriction position
15
Experiments:
 Volume of tank: 50 liters
 Flow rate: 5 m3/hr
 Maximum velocity limited in gorge: 30 m/s
 Temperature required: 30oC
 Cavitation period: 15 minutes to 90 minutes
 Air bubbles were pumped to avoid degasification
16
Results:
 100 ppm dodecane solution (organic aliphatic substance) has oxidized 99%
after 60 minutes of cavitation.
 3000 ppm ammonia solution has oxidized to 1650 ppm after 90 minutes of
cavitation
 Radical traps of salicylic acid were used for indirect measurements
of OH· radicals in order to evaluate the effectiveness of the cavitation loop as
an AOP, obtaining a radical generation of 4 x 1016 OH· radicals/(litre/min)
17
Future scope
HDC is a well established technology at laboratory scale and more efforts are required
to effectively promote this technology for industrial purpose
 Pressure profiles used in previous studies in cavitation reactor are still not the real
pressure distributions
 More accurate distributions achieved by CFD method should be introduced
 There is a lack of quantitative description of chemical reaction kinetics between
free radicals and contaminants
 Vapour pressure, Solubility, Viscosity, and density of liquid should be correlated
with degradation process
18
 Present models assume that bubbles collapsed are spherical in shape, realistic
models considering non-spherical bubble collapse are required for accurate
results
 Most of the experiments are conducted in laboratory scale with single
component solution only. Thus unable to quantify the actual analysis
19
References:
 Advanced oxidation processes for wastewater treatment: Optimization of
UV/H2O2 process through a statistical technique by C.B. Chidambara Raj,
Han Li Quen
 Hydrodynamic Cavitation as a low-cost AOP for wastewater treatment:
preliminary results and a new design approach by Y. Benito, S. Arrojo, G.
Hauke & P. Vidal
 Application of Hydrodynamic Cavitation to Wastewater Treatment by
Yuequn Tao, Jun Cai, Xiulan Huai, Bin Liu, Zhixiong Guo
20
Thank you
21

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Application of Hydrodynamic cavitation as advanced oxidation process to treat wastewater

  • 1. Presented By Sivakumar K Roll No 181657 M.Tech I year, Environmental Engineering Application of Hydrodynamic Cavitation as Advanced Oxidation Process to Treat Industrial Wastewater 1
  • 2. List of Contents:  Introduction  Cavitation  Ultrasonic Cavitation  Hydrodynamic Cavitation  Advantages  Experimental Setup  Degradation Mechanism  Experiments and Results  Future scope  References 2
  • 3. Introduction  Wastewater from Industries like pharmacy, pesticide and petrochemical process contains large amounts of aromatic compounds, chlorinated hydrocarbons and phenolic compounds  These compounds are non-biodegradable or poorly-biodegradable  Conventional biological process like trickling filters, ASP and oxidation ditches are unable to completely degrade the pollutants, because these compounds are toxic to micro organisms  To treat industrial effluents effectively advanced oxidation processes are required instead of biological treatment methods 3
  • 4. Advanced Oxidation Processes:  AOPs use ultraviolet light along with ozone and/or hydrogen peroxide to generate in-situ free radicals like OH.  These free radicals react with the pollutants at a rapid rate to degrade them into simple non-toxic molecules  The operation costs are usually high due to use of UV light and chemical reactants  Cavitation phenomenon can be used to generate free radicals by over coming the above drawbacks 4
  • 5. Cavitation  Cavitation phenomenon consist of the generation, growth and collapse of bubbles due to pressure pulses  Cavitation occurs when static pressures of liquid drops below the vapour pressure  After reaching maximum size, and as pressure recovery takes place, the non equilibrium state given rise to bubble implosion  Implosion of bubbles results in the local increase in temperature and pressure up to 1000 to 10000 kelvin and 100 to 1000 bar respectively  Due to extreme pressure and temperature conditions inside the bubbles, waters dissociates into H . and OH. radicals 5
  • 6.  H . and OH. radicals are strong oxidizing agents, they grab electrons from complex compounds and concert them into small non-toxic compounds  Based on generation of pressure pulse phenomenon cavitation is classified as : 1. Ultrasonic cavitation 2. Hydrodynamic cavitation 6
  • 7. Ultrasonic Cavitation  Ultrasonic cavitation: Pressure waves are generated through an ultrasonic horn inside a static liquid bulk  The parameters of pressure pulse are easy to control and reproduce, because whole process takes place in a static liquid  Ultrasonic cavitation has proven to efficiently remove a wide variety of contaminants Limitations:  Gives greater efficiency at laboratory scale only but not at industrial scale  Ultrasonic cavitation has been studied from a scientific point of view rather than engineering one 7
  • 8. Hydrodynamic Cavitation  Hydrodynamic Cavitation: Cavitation phenomenon is achieved by pressure deceleration and acceleration of a liquid flow Hydrodynamic cavitation reactors:  Orifice plate reactor  Venturi tube reactor 8
  • 9. Orifice reactor  A multiple-hole orifice plate offers maximum flexibility  This kind of reactor may have different arrangement of holes to achieve the desired cavitation intensity and cavitation event number  Dimensions:  Diameter: 100 mm  Thickness of plate: 2 mm  Hole diameter: 2mm  Distance between holes: 4mm 9
  • 10. Venturi tube reactor:  Venturi tube reactor can generate much lower turbulence intensity compared with orifice reactor  This is because of less pressure loss due to its smooth variation of its cross- sectional area 10
  • 11. Advantages:  This is a simple reactor design with a tank, pump, venturi tube and pipes so significantly lower operation costs than the rest of the AOPs  It does not require any external reagents like H2O2 and Ozone for the generation of free radicals  The by-products are limited to those expected from the oxidation of the contaminants, avoiding the presence of other dangerous oxidants such as chlorine  Bubble size and density are much higher, implies high reaction volume  Easy large scale operation compared to ultrasonic cavitation and effective combination with intensified strategies 11
  • 12. Experimental Setup:  Most common system is closed circulation, consists of a reservoir, a pump, control valves, a cavitation reactor and pressure gages  Water pumped from reservoir branches into two lines i.e., a main line and by-pass line  By-pass line is used to control the pressure and flow rate of water  Cooling system is used to control the liquid temperature 12
  • 13. Degradation Mechanism: Treatment of wastewater due to HDC is by means of three mechanisms, They are,  Mechanical effects (Shear stress)  Chemical effects(free radicals)  Thermal effects(hotspots) Mechanical Effects: Strong shear stress generated during bubble collapse can break down carbon -carbon bond and decompose macro organic molecules into low molecular organic compounds. 13
  • 14. Chemical Effects:  Water molecules trapped inside the bubble will be decomposed into free radicals.  These free radicals will participate in oxidation reactions taking place at the gas – liquid interface or in bulk liquid Thermal Effects:  Local hot spots are generated as bubble radius contracts in pressure recovery region.  Under high-temperature conditions of the gas inside the bubble or at the gas - liquid interface the organic molecules can directly decomposed into low - molecular organic compounds during bubble collapse. 14
  • 15. The total amount of degradation depends on the cavitation intensity and the number of cavitation events  Number of cavitation events (C v): Where, P2 = Fully recovered pressure downstream, Pv = Saturated vapor pressure of the liquid, v0 = velocity of the liquid at the constriction position 15
  • 16. Experiments:  Volume of tank: 50 liters  Flow rate: 5 m3/hr  Maximum velocity limited in gorge: 30 m/s  Temperature required: 30oC  Cavitation period: 15 minutes to 90 minutes  Air bubbles were pumped to avoid degasification 16
  • 17. Results:  100 ppm dodecane solution (organic aliphatic substance) has oxidized 99% after 60 minutes of cavitation.  3000 ppm ammonia solution has oxidized to 1650 ppm after 90 minutes of cavitation  Radical traps of salicylic acid were used for indirect measurements of OH· radicals in order to evaluate the effectiveness of the cavitation loop as an AOP, obtaining a radical generation of 4 x 1016 OH· radicals/(litre/min) 17
  • 18. Future scope HDC is a well established technology at laboratory scale and more efforts are required to effectively promote this technology for industrial purpose  Pressure profiles used in previous studies in cavitation reactor are still not the real pressure distributions  More accurate distributions achieved by CFD method should be introduced  There is a lack of quantitative description of chemical reaction kinetics between free radicals and contaminants  Vapour pressure, Solubility, Viscosity, and density of liquid should be correlated with degradation process 18
  • 19.  Present models assume that bubbles collapsed are spherical in shape, realistic models considering non-spherical bubble collapse are required for accurate results  Most of the experiments are conducted in laboratory scale with single component solution only. Thus unable to quantify the actual analysis 19
  • 20. References:  Advanced oxidation processes for wastewater treatment: Optimization of UV/H2O2 process through a statistical technique by C.B. Chidambara Raj, Han Li Quen  Hydrodynamic Cavitation as a low-cost AOP for wastewater treatment: preliminary results and a new design approach by Y. Benito, S. Arrojo, G. Hauke & P. Vidal  Application of Hydrodynamic Cavitation to Wastewater Treatment by Yuequn Tao, Jun Cai, Xiulan Huai, Bin Liu, Zhixiong Guo 20