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6/23/2014 © 2014 ANSYS, Inc. 1 
What’s New in RedHawk™ 2014 
Design Automation Conference 2014
6/23/2014 © 2014 ANSYS, Inc. 2 
RedHawk 2014 
Industry Standard Power Noise Reliability Sign-Off 
Industry Standard 
Input Data 
Foundry Certified 
Collaterals 
Package Layout RedHawk 2014 Totem™ IP Models 
Connectivity, 
Static IR 
Power, Signal 
EM 
Dynamic 
Voltage Drop 
Rush Current 
Substrate 
Noise 
ESD Integrity 
Chip Power 
Model 
Impact on 
Timing
6/23/2014 © 2014 ANSYS, Inc. 3 
Best-in-Class Engines 
Industry Standard Power Noise Reliability Sign-Off 
VectorLess™ Statistical, RTL2GDS, Mixed-mode Sign-off Coverage 
Integrated 
Extraction, 
Solver 
Silicon Validated 
Accuracy 
On-die RLC, Package/PCB RLCK 
APL, Pico-second Resolution 
Scalable 
Architecture 
Native Stacked Die (3D, 2.5D), Distributed Full-chip Capacity
6/23/2014 © 2014 ANSYS, Inc. 4 
Source: ARM FinFET study, 2013 
FinFET Advantages: 
• Improved performance 
• Reduced power 
• Higher device density 
Technology Trends: FinFET Adoption
6/23/2014 © 2014 ANSYS, Inc. 5 
FinFET Based Design Challenges 
Reduced Noise Margins 
Requirements for FinFET Based Design Power Noise Sign-off 
• Capacity Ultra-large Design Modeling 
• Reliability EM and ESD Accuracy 
• Chip-Package-System Comprehensive and Accurate Noise Prediction 
Reduced EM / ESD Tolerance Increased Temp. Effect
6/23/2014 © 2014 ANSYS, Inc. 6 
FinFET Design Challenges: Power Noise 
Higher Voltage Drop 
IR + L di / dt 
More Switching Current 
(Higher Density) 
Higher Peak Currents 
(25% more) 
More Complex and Higher 
Grid Impedance 
Reduced Supply Voltages 
(<800mV) 
• 100mV on 1V (10%) vs 150mV on 700mV (21%) 
• Significantly lower tolerance for error 
On-Chip Power Grid Circuits Package / PCB 
Foundry Certification Switching Scenario Detailed Model 
Exploding Capacity, Complexity and Accuracy Needs
6/23/2014 © 2014 ANSYS, Inc. 7 
FinFET Design Challenges: EM Reliability 
Degraded EM Limits Heightened EM Violations 
(30% Less) 
Increased Peak Current 
(25% more) 
Increased Self Heating 
Power EM Post Thermal EM 
Higher FinFET Temp 
• Via and Wire EM limits routing / driver sizing 
• Thermal impact on EM: 
– 25ºC increase on FinFET degrades expected 
lifetime by 3x to 5x on device and metal layers
6/23/2014 © 2014 ANSYS, Inc. 8 
FinFET Design Challenges: ESD Reliability 
Higher ESD Sensitivity 
• Careful layout based ESD design planning 
• ESD integrity as part of sign-off 
Higher Device Sizes 
Lack of Snapback 
Device Support 
Degraded Diode 
Protection 
Reduced Interconnect 
Reliability
6/23/2014 © 2014 ANSYS, Inc. 9 
FinFETs: Expanding Capacity Challenges 
Discrete 
Single core 
Dual core 
Quad-core 
Multi-core 
CPU + GPU, 
DDR5, … 
~1.5B+ nodes 
~ 300M gates 
~3B+ nodes 
~500M nodes 
~ 120M gates 
~100M nodes 
~50M nodes ~ 50M gates 
~ 12M gates 
Multi-CPU 
Distributed 
Hierarchical 
Smart Caching
6/23/2014 © 2014 ANSYS, Inc. 10 
DMP: Distributed Machine Processing 
Capacity and Performance 
Analysis Result 
Exploration 
Distributed 
Simulation 
• Distributed full-chip simulation with package and PCB impact 
• Design split and simulated over the network with each partition full-chip aware 
• Full flat accuracy with 2-3X performance gain 
Chip + Package + PCB
6/23/2014 © 2014 ANSYS, Inc. 11 
DMP Performance Benchmark 
3X Performance Improvement from Prior Generation 
RedHawk 
(2009) 
RedHawk 
(2012) 
RedHawk 
(2012) 
Hierarchical 
RedHawk 
(2014) 
DMP 
100+M Instance Design
6/23/2014 © 2014 ANSYS, Inc. 12 
FinFET: Increased Noise Sensitivity 
Chip 
Team 
Package 
Team 
Existing Approach 
• Chip team needs to decipher and use package model 
• No immediate feedback on package design issues
6/23/2014 © 2014 ANSYS, Inc. 13 
FinFET: Increased Noise Sensitivity 
Chip 
Team 
Package 
Team 
RedHawk-CPA 
Simultaneous Package and Chip Voltage Drop Debug and Optimization
6/23/2014 © 2014 ANSYS, Inc. 14 
RedHawk-CPA: Package-Aware Chip Signoff 
Accuracy and Ease-of-Use 
• Fully distributed, chip analysis ready, per bump parasitic network 
• Automatic hook-up to chip layout maintaining pin-to-pin mapping 
• Simultaneous chip-package design analysis and optimization 
Distributed 
19.2mV 
Lumped 
13.8mV
6/23/2014 © 2014 ANSYS, Inc. 15 
RedHawk-CPA Performance 
Size Runtime/Memory # Terminals 
6 layers, 3 domains 
Per Bump Resolution 
10 min / ~15 GB 600 
Package Extraction 
RedHawk Simulation 
No Package Lumped Package RedHawk-CPA 
Simulation Time 53 min 51 min 58 min 
Memory Usage 6.8 GB 6.9 GB 7.76 GB
6/23/2014 © 2014 ANSYS, Inc. 16 
RedHawk-CPA Impact on DvD 
• Ideal Voltage = 0.998V 
• 3 simulation results 
– Green No Pkg maxima @ 0.99V 
– Blue Lump Pkg maxima @ 0.97V 
– Red Dist Pkg maxima @ 0.93V 
• Distribution of instance DvD shifts with 
CPA R-L-C-K package 
Instance Voltage 
Number of Instances 
Higher voltage drop
6/23/2014 © 2014 ANSYS, Inc. 17 
Foundry Certified for FinFET Processes 
Certified for TSMC 16N v1.0 and Intel Custom Foundry 14nm 
• Resistance correlation including Middle-end and Back-end layers 
• EM Rule handling 
• IR/DvD extraction and analysis 
Unique Metal Architecture 
• Special metal layers 
• Complex via structures and shapes 
• Diffusion as interconnect structures 
Enhanced Modeling 
• Dummy devices 
• Vertical resistance 
• Double patterning 
Complex EM, ESD 
• Current-direction, metal topology based 
• Width, temperature, self-heat, etc 
• Pseudo-via, RMS, etc.
6/23/2014 © 2014 ANSYS, Inc. 18 
RedHawk 2014 
Industry Standard Power Noise Reliability Sign-Off 
Connectivity Checks 
Static Analysis 
Power/SignalEM Vectorless 
Dynamic 
ESD Integrity In-rush Current 
Chip Power Model 
Impact on Timing 
Reliability Power Noise 
Gridcheck Vectorless Scan 
RTL/Gate VCD 
Applied Analysis 
Distributed Pkg 
(CPA) 
Maximum Signoff Coverage!
6/23/2014 © 2014 ANSYS, Inc. 19 
RedHawk 2014 
Member of Elite Group of Best-in-Class Solutions 
ANSYS Fluent™ 
• Aerodynamics 
• Engine Combustion 
• Thermal Management 
ANSYS Mechanical™ 
• Static Structural 
• Vibration and Stress 
• Component Design 
ANSYS HFSS™ 
• EMI/EMC Certification 
• Wireless Connectivity 
• Electric Motors, Battery 
ANSYS RedHawk™ 
• RTL2GDS Power Noise 
• Foundry Certified Reliability 
• C-P-S Power, Signal, Thermal
6/23/2014 © 2014 ANSYS, Inc. 20 
Related Presentations @ DAC2014 
• System Power Analysis with Correlation Results for Advanced Processor Designs 
• Silicon Correlation of RedHawk Dynamic Voltage Drop in High Power Density SoC 
• Chip-Package-System Based Power Integrity Analysis Flow for 14nm Mobile Designs 
• RedHawk-CPA: New Paradigm for Faster Chip-Package Convergence 
• Achieving Power Noise Reliability Sign-off for FinFET based Designs

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What's New in ANSYS RedHawk 2014

  • 1. 6/23/2014 © 2014 ANSYS, Inc. 1 What’s New in RedHawk™ 2014 Design Automation Conference 2014
  • 2. 6/23/2014 © 2014 ANSYS, Inc. 2 RedHawk 2014 Industry Standard Power Noise Reliability Sign-Off Industry Standard Input Data Foundry Certified Collaterals Package Layout RedHawk 2014 Totem™ IP Models Connectivity, Static IR Power, Signal EM Dynamic Voltage Drop Rush Current Substrate Noise ESD Integrity Chip Power Model Impact on Timing
  • 3. 6/23/2014 © 2014 ANSYS, Inc. 3 Best-in-Class Engines Industry Standard Power Noise Reliability Sign-Off VectorLess™ Statistical, RTL2GDS, Mixed-mode Sign-off Coverage Integrated Extraction, Solver Silicon Validated Accuracy On-die RLC, Package/PCB RLCK APL, Pico-second Resolution Scalable Architecture Native Stacked Die (3D, 2.5D), Distributed Full-chip Capacity
  • 4. 6/23/2014 © 2014 ANSYS, Inc. 4 Source: ARM FinFET study, 2013 FinFET Advantages: • Improved performance • Reduced power • Higher device density Technology Trends: FinFET Adoption
  • 5. 6/23/2014 © 2014 ANSYS, Inc. 5 FinFET Based Design Challenges Reduced Noise Margins Requirements for FinFET Based Design Power Noise Sign-off • Capacity Ultra-large Design Modeling • Reliability EM and ESD Accuracy • Chip-Package-System Comprehensive and Accurate Noise Prediction Reduced EM / ESD Tolerance Increased Temp. Effect
  • 6. 6/23/2014 © 2014 ANSYS, Inc. 6 FinFET Design Challenges: Power Noise Higher Voltage Drop IR + L di / dt More Switching Current (Higher Density) Higher Peak Currents (25% more) More Complex and Higher Grid Impedance Reduced Supply Voltages (<800mV) • 100mV on 1V (10%) vs 150mV on 700mV (21%) • Significantly lower tolerance for error On-Chip Power Grid Circuits Package / PCB Foundry Certification Switching Scenario Detailed Model Exploding Capacity, Complexity and Accuracy Needs
  • 7. 6/23/2014 © 2014 ANSYS, Inc. 7 FinFET Design Challenges: EM Reliability Degraded EM Limits Heightened EM Violations (30% Less) Increased Peak Current (25% more) Increased Self Heating Power EM Post Thermal EM Higher FinFET Temp • Via and Wire EM limits routing / driver sizing • Thermal impact on EM: – 25ºC increase on FinFET degrades expected lifetime by 3x to 5x on device and metal layers
  • 8. 6/23/2014 © 2014 ANSYS, Inc. 8 FinFET Design Challenges: ESD Reliability Higher ESD Sensitivity • Careful layout based ESD design planning • ESD integrity as part of sign-off Higher Device Sizes Lack of Snapback Device Support Degraded Diode Protection Reduced Interconnect Reliability
  • 9. 6/23/2014 © 2014 ANSYS, Inc. 9 FinFETs: Expanding Capacity Challenges Discrete Single core Dual core Quad-core Multi-core CPU + GPU, DDR5, … ~1.5B+ nodes ~ 300M gates ~3B+ nodes ~500M nodes ~ 120M gates ~100M nodes ~50M nodes ~ 50M gates ~ 12M gates Multi-CPU Distributed Hierarchical Smart Caching
  • 10. 6/23/2014 © 2014 ANSYS, Inc. 10 DMP: Distributed Machine Processing Capacity and Performance Analysis Result Exploration Distributed Simulation • Distributed full-chip simulation with package and PCB impact • Design split and simulated over the network with each partition full-chip aware • Full flat accuracy with 2-3X performance gain Chip + Package + PCB
  • 11. 6/23/2014 © 2014 ANSYS, Inc. 11 DMP Performance Benchmark 3X Performance Improvement from Prior Generation RedHawk (2009) RedHawk (2012) RedHawk (2012) Hierarchical RedHawk (2014) DMP 100+M Instance Design
  • 12. 6/23/2014 © 2014 ANSYS, Inc. 12 FinFET: Increased Noise Sensitivity Chip Team Package Team Existing Approach • Chip team needs to decipher and use package model • No immediate feedback on package design issues
  • 13. 6/23/2014 © 2014 ANSYS, Inc. 13 FinFET: Increased Noise Sensitivity Chip Team Package Team RedHawk-CPA Simultaneous Package and Chip Voltage Drop Debug and Optimization
  • 14. 6/23/2014 © 2014 ANSYS, Inc. 14 RedHawk-CPA: Package-Aware Chip Signoff Accuracy and Ease-of-Use • Fully distributed, chip analysis ready, per bump parasitic network • Automatic hook-up to chip layout maintaining pin-to-pin mapping • Simultaneous chip-package design analysis and optimization Distributed 19.2mV Lumped 13.8mV
  • 15. 6/23/2014 © 2014 ANSYS, Inc. 15 RedHawk-CPA Performance Size Runtime/Memory # Terminals 6 layers, 3 domains Per Bump Resolution 10 min / ~15 GB 600 Package Extraction RedHawk Simulation No Package Lumped Package RedHawk-CPA Simulation Time 53 min 51 min 58 min Memory Usage 6.8 GB 6.9 GB 7.76 GB
  • 16. 6/23/2014 © 2014 ANSYS, Inc. 16 RedHawk-CPA Impact on DvD • Ideal Voltage = 0.998V • 3 simulation results – Green No Pkg maxima @ 0.99V – Blue Lump Pkg maxima @ 0.97V – Red Dist Pkg maxima @ 0.93V • Distribution of instance DvD shifts with CPA R-L-C-K package Instance Voltage Number of Instances Higher voltage drop
  • 17. 6/23/2014 © 2014 ANSYS, Inc. 17 Foundry Certified for FinFET Processes Certified for TSMC 16N v1.0 and Intel Custom Foundry 14nm • Resistance correlation including Middle-end and Back-end layers • EM Rule handling • IR/DvD extraction and analysis Unique Metal Architecture • Special metal layers • Complex via structures and shapes • Diffusion as interconnect structures Enhanced Modeling • Dummy devices • Vertical resistance • Double patterning Complex EM, ESD • Current-direction, metal topology based • Width, temperature, self-heat, etc • Pseudo-via, RMS, etc.
  • 18. 6/23/2014 © 2014 ANSYS, Inc. 18 RedHawk 2014 Industry Standard Power Noise Reliability Sign-Off Connectivity Checks Static Analysis Power/SignalEM Vectorless Dynamic ESD Integrity In-rush Current Chip Power Model Impact on Timing Reliability Power Noise Gridcheck Vectorless Scan RTL/Gate VCD Applied Analysis Distributed Pkg (CPA) Maximum Signoff Coverage!
  • 19. 6/23/2014 © 2014 ANSYS, Inc. 19 RedHawk 2014 Member of Elite Group of Best-in-Class Solutions ANSYS Fluent™ • Aerodynamics • Engine Combustion • Thermal Management ANSYS Mechanical™ • Static Structural • Vibration and Stress • Component Design ANSYS HFSS™ • EMI/EMC Certification • Wireless Connectivity • Electric Motors, Battery ANSYS RedHawk™ • RTL2GDS Power Noise • Foundry Certified Reliability • C-P-S Power, Signal, Thermal
  • 20. 6/23/2014 © 2014 ANSYS, Inc. 20 Related Presentations @ DAC2014 • System Power Analysis with Correlation Results for Advanced Processor Designs • Silicon Correlation of RedHawk Dynamic Voltage Drop in High Power Density SoC • Chip-Package-System Based Power Integrity Analysis Flow for 14nm Mobile Designs • RedHawk-CPA: New Paradigm for Faster Chip-Package Convergence • Achieving Power Noise Reliability Sign-off for FinFET based Designs