Activity Based Costing
Acct 310
Professor Rick S. Hayes, Ph.D., CPA
MicroMash CPE Course Example
• Make sure that costing done correctly, reduce
costs
• Direct labor and materials costs [prime costs]–
easy to trace to product
• Manufacturing overhead is indirect cost – hard
to trace, control – estimate, calculate cost per
unit
Traditional Unit Based Cost (UBC)
Accounting
• Standard costing is about assigning overhead costs
based upon one predetermined rate based on
volume
• Easier, less accurate; Works best with one
product;
• Could be misleading
• Standard costing – steps
1. Accumulate total overhead costs
2. Identify activity and total amount of activity that
best applies overhead costs to the product (base),
e.g. labor hours
3. Calculate application base rate
(total overhead/ total amount of the activity)
$20,000 total oh/ 1,000 labor hrs = $20 base rate
per hour worked
4. Apply overhead rate - Multiply base rate by total
base activity used for each product. A product
that takes 2 hours at $20 base rate would be
allocated $40 of overhead (2 x $20)
Standard Costing Method
Total manufacturing overhead $10,000,000
Direct labor hours 500,000
10,000,000/50,000 = $20/labor hour application base
rate
$20 * 2 hours per product to mfg. = $40 overhead cost
per unit
Product A = manufacturing overhead cost per unit- $40
Product B = manufacturing overhead cost per unit- $40
Product A = total manufacturing cost /unit - $150
Product B = total manufacturing cost/unit - $110
Standard Costing Method
A B
Direct Materials $90 $50
Direct Labor @ $10/hr $20 $20
Manufacturing OH $40 $40
Total per unit cost $150 $110
Standards costing example total
cost per unit
The organization is viewed as a pool of activities. Many of these
activities will cut across deparments with departments often
participating in many different activities
ABC costing – steps
1.Re-categorize overhead costs into activity pools
2.Calculate total costs and total physical base for each
activity
3.Calculate application base rate for each category (total
overhead/ total physical base)
4.Calculate proportion of physical base for each category
5.Multiply rate by base for each product
6.Calculate total overhead cost for each product
7.Divide total cost for each product by total products
manufactured = overhead cost per unit
8.Add overhead cost per unit to direct labor cost per unit
and direct material cost per unit = total cost per unit
Activity Based Costing
• Two stage allocation process
– Assign costs to pools, then assign to products using cost
drivers
• I.e. Sell 50,000 units – Product A, 200,000 units –
Product B = 250,000 units total
– Both require two direct labor hours to complete =
500,000 direct labor-hours
– Total manufacturing overhead = $10,000,000
ABC Costing
Table 1 Expected activity
Activity Center and Costs Costs Total Product A Product B
Labor related (labor hours) $800,000 500,000 100,000 400,000
Machine related (machine hours) $2,100,000 1,000,000 300,000 700,000
Machine setups (# of setups) $1,600,000 4,000 3,000 1,000
Production orders (# orders) $450,000 1,200 400 800
Material receipts (# of receipts) $1,000,000 5,000 1,800 3,200
Parts administration ( part types) $350,000 700 400 300
Product testing (# of tests) $1,700,000 20,000 16,000 4,000
General overhead (machine
hours) $2,000,000 1,000,000 300,000 700,000
Total $10,000,000
Table 2 Estimated
Total
Expected Overhead
Overhead
Costs Activity Rate
Labor related $800,000 500,000 $1.60
Machine related $2,100,000 1,000,000 $2.10
Machine setups $1,600,000 4,000 $400.00
Production orders $450,000 1,200 $375.00
Material receipts $1,000,000 5,000 $200.00
Parts administration $350,000 700 $500.00
Product testing $1,700,000 20,000 $85.00
General Factory $2,000,000 1,000,000 $2.00
Table 3 Product A Product B
Labor related Rate * activity $160,000 $640,000
Machine related $630,000 $1,470,000
Machine setups $1,200,000 $400,000
Production orders $150,000 $300,000
Material receipts $360,000 $640,000
Parts administration $200,000 $150,000
Product testing $1,360,000 $340,000
General Factory $600,000 $1,400,000
Total $4,660,000 $5,340,000
Units produced 50,000 200,000
Overhead per unit $93.20 $26.70
Product A - manufacturing overhead costs = $93.20
Product B - manufacturing overhead costs = $26.70
A B
Direct Materials $90 $50
Direct Labor @ $10/hr $20 $20
Manufacturing OH $93.20 $26.70
Total per unit cost $203.20 $96.70
QUESTIONS?
ABC Hierarchical Production Model
Facility Support Activities not ABC
Activity based costing approach

Activity based costing approach

  • 1.
    Activity Based Costing Acct310 Professor Rick S. Hayes, Ph.D., CPA
  • 2.
  • 4.
    • Make surethat costing done correctly, reduce costs • Direct labor and materials costs [prime costs]– easy to trace to product • Manufacturing overhead is indirect cost – hard to trace, control – estimate, calculate cost per unit
  • 6.
    Traditional Unit BasedCost (UBC) Accounting
  • 7.
    • Standard costingis about assigning overhead costs based upon one predetermined rate based on volume • Easier, less accurate; Works best with one product; • Could be misleading
  • 10.
    • Standard costing– steps 1. Accumulate total overhead costs 2. Identify activity and total amount of activity that best applies overhead costs to the product (base), e.g. labor hours 3. Calculate application base rate (total overhead/ total amount of the activity) $20,000 total oh/ 1,000 labor hrs = $20 base rate per hour worked 4. Apply overhead rate - Multiply base rate by total base activity used for each product. A product that takes 2 hours at $20 base rate would be allocated $40 of overhead (2 x $20)
  • 11.
    Standard Costing Method Totalmanufacturing overhead $10,000,000 Direct labor hours 500,000 10,000,000/50,000 = $20/labor hour application base rate $20 * 2 hours per product to mfg. = $40 overhead cost per unit Product A = manufacturing overhead cost per unit- $40 Product B = manufacturing overhead cost per unit- $40 Product A = total manufacturing cost /unit - $150 Product B = total manufacturing cost/unit - $110
  • 12.
    Standard Costing Method AB Direct Materials $90 $50 Direct Labor @ $10/hr $20 $20 Manufacturing OH $40 $40 Total per unit cost $150 $110 Standards costing example total cost per unit
  • 19.
    The organization isviewed as a pool of activities. Many of these activities will cut across deparments with departments often participating in many different activities
  • 20.
    ABC costing –steps 1.Re-categorize overhead costs into activity pools 2.Calculate total costs and total physical base for each activity 3.Calculate application base rate for each category (total overhead/ total physical base) 4.Calculate proportion of physical base for each category 5.Multiply rate by base for each product 6.Calculate total overhead cost for each product 7.Divide total cost for each product by total products manufactured = overhead cost per unit 8.Add overhead cost per unit to direct labor cost per unit and direct material cost per unit = total cost per unit
  • 21.
    Activity Based Costing •Two stage allocation process – Assign costs to pools, then assign to products using cost drivers • I.e. Sell 50,000 units – Product A, 200,000 units – Product B = 250,000 units total – Both require two direct labor hours to complete = 500,000 direct labor-hours – Total manufacturing overhead = $10,000,000
  • 22.
    ABC Costing Table 1Expected activity Activity Center and Costs Costs Total Product A Product B Labor related (labor hours) $800,000 500,000 100,000 400,000 Machine related (machine hours) $2,100,000 1,000,000 300,000 700,000 Machine setups (# of setups) $1,600,000 4,000 3,000 1,000 Production orders (# orders) $450,000 1,200 400 800 Material receipts (# of receipts) $1,000,000 5,000 1,800 3,200 Parts administration ( part types) $350,000 700 400 300 Product testing (# of tests) $1,700,000 20,000 16,000 4,000 General overhead (machine hours) $2,000,000 1,000,000 300,000 700,000 Total $10,000,000
  • 23.
    Table 2 Estimated Total ExpectedOverhead Overhead Costs Activity Rate Labor related $800,000 500,000 $1.60 Machine related $2,100,000 1,000,000 $2.10 Machine setups $1,600,000 4,000 $400.00 Production orders $450,000 1,200 $375.00 Material receipts $1,000,000 5,000 $200.00 Parts administration $350,000 700 $500.00 Product testing $1,700,000 20,000 $85.00 General Factory $2,000,000 1,000,000 $2.00
  • 24.
    Table 3 ProductA Product B Labor related Rate * activity $160,000 $640,000 Machine related $630,000 $1,470,000 Machine setups $1,200,000 $400,000 Production orders $150,000 $300,000 Material receipts $360,000 $640,000 Parts administration $200,000 $150,000 Product testing $1,360,000 $340,000 General Factory $600,000 $1,400,000 Total $4,660,000 $5,340,000 Units produced 50,000 200,000 Overhead per unit $93.20 $26.70 Product A - manufacturing overhead costs = $93.20 Product B - manufacturing overhead costs = $26.70
  • 25.
    A B Direct Materials$90 $50 Direct Labor @ $10/hr $20 $20 Manufacturing OH $93.20 $26.70 Total per unit cost $203.20 $96.70
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Editor's Notes

  • #2 Revised 12 Oct 2011