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25 International Journal of Research in Science & Technology
Volume: 2 | Issue: 2 | February 2015 | ISSN: 2349-0845IJRST
I. INTRODUCTION
This project is Undergone At All India Radio Chennai.
In the existing central air conditioning systems, control
should be near to the plant. There is a plant room where large
compressor, condenser, thermostatic expansion valve and
evaporator are kept. They perform all the functions as usual
similar to a typical refrigeration system. However, all these
parts are larger in size and have higher capacities. The
compressor is of open reciprocating type with multiple
cylinders and is cooled by the water just like the automobile
engine. The chilled air is passed via the ducts to all the
rooms, halls and other spaces that are to be air conditioned.
Thus in all the rooms there is only the duct passing the
chilled air and there are no individual cooling coils, and
other parts of the refrigeration system in the rooms. What is
we get in each room is the completely silent and highly
effective air conditions system in the room. Further, the
amount of chilled air that is needed in the room can be
controlled by the openings depending on the total heat load
inside the room.
The central air conditioning systems are complex, used
for highly sophisticated applications. It is due to this reason
very few Industries throughout the world prefer this system.
In the modern era of computerization a number of additional
electronic utilities have been added to the central
conditioning systems. There are two types of central air
conditioning plants or systems:
A Compact Remote Switching With Efficient
Monitoring For AC Plants
Vivek. L 1
and Syed muzammil.H 2
1
Department of ECE, DSCET, Mamallapuram, Chennai, Tamilnadu, India
2
Department of ECE, DSCET, Mamallapuram, Chennai, Tamilnadu, India
Article Info ABSTRACT
Article history:
Receive on 14th
February 2015
Accepted on 18th
February 2015
Published on 21st
February 2015
Remote monitoring has been implemented in many areas. This paper
introduces its specific application to air-conditioning plant control and
monitoring using PIC Microcontroller. Remote monitoring and intelligent
maintenance is one of the most important criteria for maximizing production
and process plant availability. Initially switching and monitoring were done
through manually and the control switches and level monitoring unit were
placed at separate places. Due to this, we cannot monitor all units at a time. In
our proposed system, remote switching and monitoring is done in the control
room itself. Majority of industries use distributed control system for high
reliability, improve response time, improved operator interface to plant,
improved accessibility of plant data.
Keyword:
Remote monitoring,
PIC Microcontroller
Copyright © 2015 International Journal of Research in Science & Technology
All rights reserved.
Corresponding Author:
Vivek L, Syed Muzammil H
Department Of Electronics and Communication Engineering
Dhanalakshmi Srinivasan College of Engineering and Technology, Mamallapuram,
Chennai-603104
India
Email Id: logviv@yahoo.co.in , syedmuzy23@gmail.com
26 International Journal of Research in Science & Technology
A Compact Remote Switching With Efficient Monitoring For AC Plants
1. Direct expansion or DX central air conditioning plant.
In the DX system the air used for cooling the room or
space is directly passed over the cooling coil of the
refrigeration plant. In case of the chilled water system the
refrigeration system is used to first chill the water, which is
then used to chill the air used for cooling the rooms or spaces.
In this system the huge compressor and the condenser are
housed in the plant room, while the expansion valve and the
evaporator or the cooling coil and the air handling unit are
housed in separate room. The cooling coil is fixed in the air
handling unit, which also has large blower housed in it. The
blower sucks the hot return air from the room via ducts and
blows it over the cooling coil. The cooled air is then supplied
through various ducts and into the spaces which are to be
cooled. This type of system is useful for small buildings.
2. Chilled water central air conditioning plant
The chilled water types of central air conditioning plants
are installed in the place where whole large buildings,
shopping mall, airport, hotel, etc, comprising of several
floors are to be air conditioned. While in the direct expansion
type of central air conditioning plants, refrigerant is directly
used to cool the room air; in the chilled water plants the
refrigerant first chills the water, which in turn chills the room
air.
In chilled water plants, the ordinary water or brine
solution is chilled to very low temperatures of about 6 to 8
degree Celsius by the refrigeration plant. This chilled water
is pumped to various floors of the building and its different
parts. In each of these parts the air handling units are
installed, which comprise of the cooling coil, blower and the
ducts. The chilled water flows through the cooling coil. The
blower absorbs return air from the air conditioned rooms that
are to be cooled via the ducts. This air passes over the cooling
coil and gets cooled and is then passed to the air conditioned
space.
This type of system is more useful for large buildings
comprising of a number of floors. It has the plant room where
all the important units like the compressor, condenser,
throttling valve and the evaporator are housed. The
evaporator is a shell and tube. On the tube side the Freon
fluid passes at extremely low temperature, while on the shell
side the brine solution is passed.
After passing through the evaporator, the brine solution
gets chilled and is pumped to the various air handling units
installed at different floors of the building. The air handling
units comprise the cooling coil through which the chilled
brine flows, and the blower. The blower sucks hot return air
from the room via ducts and blows it over the cooling coil.
The cool air is then supplied to the space to be cooled through
the ducts. The brine solution which has absorbed the room
heat comes back to the evaporator, gets chilled and is again
pumped back to the air handling unit. To operate and
maintain central air conditioning systems we need to have
good operators, technicians and engineers. Proper
preventative and breakdown maintenance of these plants is
vital.
II. SYSTEM ARCHITECTURE
Fig.1: AC plant system.
CTM-cooling tower motor
WP-water pump
AHU-air handling unit
COMP-compressor
Fig.2: Function of AC plant system.
LP-low pressure
OP-oil pressure
HP-high pressure
The existing system consists of three parts they are
cooling tower motor, water pump for condenser, air handling
unit and compressor. there are three ac plants are located,
cooling tower motor was common for all the three plants two
water pumps are available and the air handling unit and the
compressor are separately located for all the three plants
First the water was given to the cooling tower motor inside
27 International Journal of Research in Science & Technology
Volume: 2 | Issue: 2 | February 2015 | ISSN: 2349-0845IJRST
the cooling tower motor. The water inlet was 10hp then water
was converted as a high pressure liquid with high pressure
the water was sent to the expansion value via water pump in
the expansion value in the range of 10-11 tone inside the
expansion valve the high pressure liquid was converted to the
low pressure liquid. Then using the low pressure liquid the
air handling unit converts the liquid into air. The air
handling unit also ducts the air which was out by the studio
also and it also convert the LP liquid to air and then the
chilled air was given to the all part of the stations Then the
low pressure gas given to the compressor inside the
compressor low pressure, oil pressure and the high pressures
are measured again the hp gas was return back to
compressor. The master controller acquires the room
temperature via the sensor, provided no deviation from the
set point occurs, the slave controller (PI controller) keeps the
supply air temperature constant at the set point specified by
the room temperature controller using the supply air
temperature sensor. The gas which was used inside the plant
was Freon-22 which was called as chclf2.The figure1
determines the architecture setup and the figure2 determines
the operation inside the ac plant the station was 6HC75. The
section temperature inside the compressor was 70.5 psig. The
discharge temperature was 183psig (significant pressure),
capacity of the plant was 35.10TR
Capacity=
III. EMBEDDED FEATURES
Embedded systems are designed to do some specific task,
rather than be a general-purpose computer for multiple tasks.
Some also have real-time performance constraints that must
be met, for reasons such as safety and usability; others may
have low or no performance requirements, allowing the
system hardware to be simplified to reduce costs. Embedded
systems are not always standalone devices. Embedded
systems range from no user interface at all dedicated to one
task. Complex graphical user is interfaces that resemble
modern computer desktop operating systems. Embedded
devices which are simple use buttons, LEDs, graphic,
character LCDS (for example popular HD44780 LCD) with
a simple menu system.
More sophisticated devices which use a graphical screen
with touch sensing or screen-edge buttons provide flexibility
while minimizing space used: the meaning of the buttons can
change with the screen, and selection involves the natural
behavior of pointing at what's desired. Handheld
systems often have a screen with a "joystick button" for a
pointing device.
Embedded systems often reside in machines that are
expected to run continuously for years without errors and in
some cases recover by them if an error occurs. Therefore the
software is usually developed and tested more carefully than
that for personal computers, and unreliable mechanical
moving parts such as disk drives, switches or buttons are
avoided.
IV. EXPERIMENTAL OUTPUT
The figure 4 gives the clear output about the function of the
ac plant.
The Above Table describes the difference between
outside air temperature and room temperature According to
the VDI directives for ventilation, the room temperature
should be raised to a maximum of 26 °C when the outside
temperature is 32 °C. The following room temperature set
points apply as per VDI for the outside temperature range
from 20 °C to 32 °C:
During winter operation, when the outside temperature is
below0 °C, for example, the room temperature control set
point is also control. The graph concludes about the
temperature range and the changes of the temperature
between the summer and the winter. Because during the
winter the amount of cooling given out by the ac plant was
very low when compare to summer.
Table.1.Temperature difference between outside and
room temperature
Outside air
temp. °C
20 22 24 26 28 30 32 34
Room
temperature
°C
20 21 22 23 24 25 26 27
28 International Journal of Research in Science & Technology
A Compact Remote Switching With Efficient Monitoring For AC Plants
V. CONCLUSION
By using the a compact remote switching with efficient
monitoring for the ac plants we can determine that how an
different plant and various components of the ac plants can
be monitored and switched in a single control room can be
determined all the function of the plant can be monitored and
fault tolerance can be achieved in a single control room. Thus
an efficient way to determine the monitoring and determine
the working of the ac plants is determined. applications and
extensions.
REFERENCES
[1] H. A. Dharmawan and S. A. M. Ali "A modular approach and controller
area network bus implementation in an embedded system of a 3-phase 10
kVA energy efficient switchable distribution transformer", Proc. 5th
IEEE Conf. Ind. Electron. Appl., pp.62 -67, 2010
[2] J. K. Pylvanainen , K. Nousiainen and P. Verho "Studies to utilize
loading guides and ANN for oil-immersed distribution transformer
condition monitoring", IEEE Trans. Power Del., vol. 22, no. 1, pp.201
-207, 2007
[3] S. A. M. Ali , S. C. Chew and R. H. Kiefer "Temperature monitoring of
an energy efficient three-phase three-kVA switchable transformer", Proc.
3rd Jpn., Australia, New Zealand Joint Seminar Appl. Electromagn.
Phenom. Elect. Mech. Syst., 2004
[4] H. Abniki , H. Afsharirad , A. Mohseni , F. Khoshkhati , H. Monsef and P.
Sahmsi "Effective on-line parameters for transformer monitoring and
protection", Proc. NAPS, pp.1 -5, 2010
[5] B. Chatterjee , D. Dey and S. Chakravorti "Implementation of an
integrated, portable
VIVEK L has completed the Bachelor of Engineering from the Department
Of Electronics And Communication Engineering At St.Peter’s Engineering
College Avadi Chennai. And Also Completed The Master Of Engineering In
Communication Systems From Dhanalakshmi Srinivasan College Of
Engineering And Technology Mamallapuram Chennai.Area Of Intrest Is
Communication And Networking
SYED MUZAMMIL H has Completed The Bachelor Of Engineering From
Electronics And Communication Engineering At Daanish Ahamed College Of
Engineering Chennai. Also Completed The Master of Engineering From
Allahabad University. And Working as a Assistant Professor Since 2013.

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A Compact Remote Switching With Efficient Monitoring For AC Plants

  • 1. 25 International Journal of Research in Science & Technology Volume: 2 | Issue: 2 | February 2015 | ISSN: 2349-0845IJRST I. INTRODUCTION This project is Undergone At All India Radio Chennai. In the existing central air conditioning systems, control should be near to the plant. There is a plant room where large compressor, condenser, thermostatic expansion valve and evaporator are kept. They perform all the functions as usual similar to a typical refrigeration system. However, all these parts are larger in size and have higher capacities. The compressor is of open reciprocating type with multiple cylinders and is cooled by the water just like the automobile engine. The chilled air is passed via the ducts to all the rooms, halls and other spaces that are to be air conditioned. Thus in all the rooms there is only the duct passing the chilled air and there are no individual cooling coils, and other parts of the refrigeration system in the rooms. What is we get in each room is the completely silent and highly effective air conditions system in the room. Further, the amount of chilled air that is needed in the room can be controlled by the openings depending on the total heat load inside the room. The central air conditioning systems are complex, used for highly sophisticated applications. It is due to this reason very few Industries throughout the world prefer this system. In the modern era of computerization a number of additional electronic utilities have been added to the central conditioning systems. There are two types of central air conditioning plants or systems: A Compact Remote Switching With Efficient Monitoring For AC Plants Vivek. L 1 and Syed muzammil.H 2 1 Department of ECE, DSCET, Mamallapuram, Chennai, Tamilnadu, India 2 Department of ECE, DSCET, Mamallapuram, Chennai, Tamilnadu, India Article Info ABSTRACT Article history: Receive on 14th February 2015 Accepted on 18th February 2015 Published on 21st February 2015 Remote monitoring has been implemented in many areas. This paper introduces its specific application to air-conditioning plant control and monitoring using PIC Microcontroller. Remote monitoring and intelligent maintenance is one of the most important criteria for maximizing production and process plant availability. Initially switching and monitoring were done through manually and the control switches and level monitoring unit were placed at separate places. Due to this, we cannot monitor all units at a time. In our proposed system, remote switching and monitoring is done in the control room itself. Majority of industries use distributed control system for high reliability, improve response time, improved operator interface to plant, improved accessibility of plant data. Keyword: Remote monitoring, PIC Microcontroller Copyright © 2015 International Journal of Research in Science & Technology All rights reserved. Corresponding Author: Vivek L, Syed Muzammil H Department Of Electronics and Communication Engineering Dhanalakshmi Srinivasan College of Engineering and Technology, Mamallapuram, Chennai-603104 India Email Id: logviv@yahoo.co.in , syedmuzy23@gmail.com
  • 2. 26 International Journal of Research in Science & Technology A Compact Remote Switching With Efficient Monitoring For AC Plants 1. Direct expansion or DX central air conditioning plant. In the DX system the air used for cooling the room or space is directly passed over the cooling coil of the refrigeration plant. In case of the chilled water system the refrigeration system is used to first chill the water, which is then used to chill the air used for cooling the rooms or spaces. In this system the huge compressor and the condenser are housed in the plant room, while the expansion valve and the evaporator or the cooling coil and the air handling unit are housed in separate room. The cooling coil is fixed in the air handling unit, which also has large blower housed in it. The blower sucks the hot return air from the room via ducts and blows it over the cooling coil. The cooled air is then supplied through various ducts and into the spaces which are to be cooled. This type of system is useful for small buildings. 2. Chilled water central air conditioning plant The chilled water types of central air conditioning plants are installed in the place where whole large buildings, shopping mall, airport, hotel, etc, comprising of several floors are to be air conditioned. While in the direct expansion type of central air conditioning plants, refrigerant is directly used to cool the room air; in the chilled water plants the refrigerant first chills the water, which in turn chills the room air. In chilled water plants, the ordinary water or brine solution is chilled to very low temperatures of about 6 to 8 degree Celsius by the refrigeration plant. This chilled water is pumped to various floors of the building and its different parts. In each of these parts the air handling units are installed, which comprise of the cooling coil, blower and the ducts. The chilled water flows through the cooling coil. The blower absorbs return air from the air conditioned rooms that are to be cooled via the ducts. This air passes over the cooling coil and gets cooled and is then passed to the air conditioned space. This type of system is more useful for large buildings comprising of a number of floors. It has the plant room where all the important units like the compressor, condenser, throttling valve and the evaporator are housed. The evaporator is a shell and tube. On the tube side the Freon fluid passes at extremely low temperature, while on the shell side the brine solution is passed. After passing through the evaporator, the brine solution gets chilled and is pumped to the various air handling units installed at different floors of the building. The air handling units comprise the cooling coil through which the chilled brine flows, and the blower. The blower sucks hot return air from the room via ducts and blows it over the cooling coil. The cool air is then supplied to the space to be cooled through the ducts. The brine solution which has absorbed the room heat comes back to the evaporator, gets chilled and is again pumped back to the air handling unit. To operate and maintain central air conditioning systems we need to have good operators, technicians and engineers. Proper preventative and breakdown maintenance of these plants is vital. II. SYSTEM ARCHITECTURE Fig.1: AC plant system. CTM-cooling tower motor WP-water pump AHU-air handling unit COMP-compressor Fig.2: Function of AC plant system. LP-low pressure OP-oil pressure HP-high pressure The existing system consists of three parts they are cooling tower motor, water pump for condenser, air handling unit and compressor. there are three ac plants are located, cooling tower motor was common for all the three plants two water pumps are available and the air handling unit and the compressor are separately located for all the three plants First the water was given to the cooling tower motor inside
  • 3. 27 International Journal of Research in Science & Technology Volume: 2 | Issue: 2 | February 2015 | ISSN: 2349-0845IJRST the cooling tower motor. The water inlet was 10hp then water was converted as a high pressure liquid with high pressure the water was sent to the expansion value via water pump in the expansion value in the range of 10-11 tone inside the expansion valve the high pressure liquid was converted to the low pressure liquid. Then using the low pressure liquid the air handling unit converts the liquid into air. The air handling unit also ducts the air which was out by the studio also and it also convert the LP liquid to air and then the chilled air was given to the all part of the stations Then the low pressure gas given to the compressor inside the compressor low pressure, oil pressure and the high pressures are measured again the hp gas was return back to compressor. The master controller acquires the room temperature via the sensor, provided no deviation from the set point occurs, the slave controller (PI controller) keeps the supply air temperature constant at the set point specified by the room temperature controller using the supply air temperature sensor. The gas which was used inside the plant was Freon-22 which was called as chclf2.The figure1 determines the architecture setup and the figure2 determines the operation inside the ac plant the station was 6HC75. The section temperature inside the compressor was 70.5 psig. The discharge temperature was 183psig (significant pressure), capacity of the plant was 35.10TR Capacity= III. EMBEDDED FEATURES Embedded systems are designed to do some specific task, rather than be a general-purpose computer for multiple tasks. Some also have real-time performance constraints that must be met, for reasons such as safety and usability; others may have low or no performance requirements, allowing the system hardware to be simplified to reduce costs. Embedded systems are not always standalone devices. Embedded systems range from no user interface at all dedicated to one task. Complex graphical user is interfaces that resemble modern computer desktop operating systems. Embedded devices which are simple use buttons, LEDs, graphic, character LCDS (for example popular HD44780 LCD) with a simple menu system. More sophisticated devices which use a graphical screen with touch sensing or screen-edge buttons provide flexibility while minimizing space used: the meaning of the buttons can change with the screen, and selection involves the natural behavior of pointing at what's desired. Handheld systems often have a screen with a "joystick button" for a pointing device. Embedded systems often reside in machines that are expected to run continuously for years without errors and in some cases recover by them if an error occurs. Therefore the software is usually developed and tested more carefully than that for personal computers, and unreliable mechanical moving parts such as disk drives, switches or buttons are avoided. IV. EXPERIMENTAL OUTPUT The figure 4 gives the clear output about the function of the ac plant. The Above Table describes the difference between outside air temperature and room temperature According to the VDI directives for ventilation, the room temperature should be raised to a maximum of 26 °C when the outside temperature is 32 °C. The following room temperature set points apply as per VDI for the outside temperature range from 20 °C to 32 °C: During winter operation, when the outside temperature is below0 °C, for example, the room temperature control set point is also control. The graph concludes about the temperature range and the changes of the temperature between the summer and the winter. Because during the winter the amount of cooling given out by the ac plant was very low when compare to summer. Table.1.Temperature difference between outside and room temperature Outside air temp. °C 20 22 24 26 28 30 32 34 Room temperature °C 20 21 22 23 24 25 26 27
  • 4. 28 International Journal of Research in Science & Technology A Compact Remote Switching With Efficient Monitoring For AC Plants V. CONCLUSION By using the a compact remote switching with efficient monitoring for the ac plants we can determine that how an different plant and various components of the ac plants can be monitored and switched in a single control room can be determined all the function of the plant can be monitored and fault tolerance can be achieved in a single control room. Thus an efficient way to determine the monitoring and determine the working of the ac plants is determined. applications and extensions. REFERENCES [1] H. A. Dharmawan and S. A. M. Ali "A modular approach and controller area network bus implementation in an embedded system of a 3-phase 10 kVA energy efficient switchable distribution transformer", Proc. 5th IEEE Conf. Ind. Electron. Appl., pp.62 -67, 2010 [2] J. K. Pylvanainen , K. Nousiainen and P. Verho "Studies to utilize loading guides and ANN for oil-immersed distribution transformer condition monitoring", IEEE Trans. Power Del., vol. 22, no. 1, pp.201 -207, 2007 [3] S. A. M. Ali , S. C. Chew and R. H. Kiefer "Temperature monitoring of an energy efficient three-phase three-kVA switchable transformer", Proc. 3rd Jpn., Australia, New Zealand Joint Seminar Appl. Electromagn. Phenom. Elect. Mech. Syst., 2004 [4] H. Abniki , H. Afsharirad , A. Mohseni , F. Khoshkhati , H. Monsef and P. Sahmsi "Effective on-line parameters for transformer monitoring and protection", Proc. NAPS, pp.1 -5, 2010 [5] B. Chatterjee , D. Dey and S. Chakravorti "Implementation of an integrated, portable VIVEK L has completed the Bachelor of Engineering from the Department Of Electronics And Communication Engineering At St.Peter’s Engineering College Avadi Chennai. And Also Completed The Master Of Engineering In Communication Systems From Dhanalakshmi Srinivasan College Of Engineering And Technology Mamallapuram Chennai.Area Of Intrest Is Communication And Networking SYED MUZAMMIL H has Completed The Bachelor Of Engineering From Electronics And Communication Engineering At Daanish Ahamed College Of Engineering Chennai. Also Completed The Master of Engineering From Allahabad University. And Working as a Assistant Professor Since 2013.