SlideShare a Scribd company logo
Submitted By :
Padma Dhar Garg
2011PME5258
ENERGY AUDIT
OF
PUMP
INTRODUCTION
What is a Pump?
 A pump is a device used to convert mechanical energy to
pressure energy for the movement of fluids, such as liquids,
gases or slurries.
Objective
• Transfer fluid from source to destination
• Circulate fluid around a system
MAIN PUMP COMPONENTS
 Pumps
 Prime movers: electric motor
 Piping to carry fluid
 Valves to control flow in system
PUMP LAYOUT
PUMP CURVES
Pump Operating Point
System head curve Pump Head – Flow curve
PUMP TERMINOLOGY
 Friction Head :- Friction head is the measure of resistance to flow provided by the
pipe , valve etc.
 Static Head:-The static head is the amount of feet of elevation the pump must lift
the water regardless of flow.
 Operating Point:- It is a point where system curve and pump curve intersect .
 Static Suction Lift :- The vertical distance from the water line to the centerline of
the impeller.
 Static Discharge Head :- The vertical distance from the discharge outlet to the
point of discharge or liquid level when discharging into the bottom of a water tank
DATA COLLECTION
Specifications and design details
DATA COLLECTION
Specifications and design details contd…
INSTRUMENTS REQUIRED
• Power Analyzer: Used for measuring electrical parameters such as kW,
kVA, pf, V, A and Hz
•Stroboscope: To measure the speed of the driven equipment and motor
• Ultra sonic flow meter or online flow meter
•The above instruments can be used in addition to the calibrated online /
plant instruments
PARAMETERS TO BE MEASURED
• Energy consumption pattern of pumps (daily / monthly /yearly
consumption)
• Motor electrical parameters (kW, kVA, pf, A, V, Hz) for individual
pumps
Contd..
 Pump operating parameters to be monitored for each pump
 Discharge Flow,
 Head (suction & discharge),
 Load variation,
 Pumps operating hours and operating schedule,
 Pump /Motor speed,
EFFICIENCY AND PERFORMANCE
EVALUATION OF THE PUMPS
Performance parameters for water pumps
EFFICIENCY AND PERFORMANCE
EVALUATION OF THE PUMPS
Performance parameters for water pumps contd..
EFFICIENCYAND PERFORMANCE
EVALUATION OF THE PUMPS
Pump hydraulic power can be calculated by the formula:
Hydraulic kW =
Q x Total Head, (hd – hs) x x g
1000
Parameter Details Unit
Q Water flow rate m3/s
Total head Difference between discharge head, hd & suction head, hs m
Density of water or fluid being pumped Kg/m3
g Acceleration due to gravity m2/s
Pump efficiency, Pump =
Hydraulic power
Pump shaft power
Pump shaft power = Hydraulic power x Motor
FLOW MEASUREMENT, Q
 The following are the methods for flow measurements:
• Ultrasonic flow measurement
• Tank filling method
• Installation of an on-line flow meter
RATING OF MOTOR
DATA TABLE
Sr. No. Description UOM Present Pump Proposed Pump
1 Name
2 Head Mtrs. 6.70
3 Discharge m3/S 0.013
4 Input Power motor KW 3.89
4 Power consumption daily kWh 11.67
5 Efficiency % 92
6 Specific Power Consumption kWh/m3
7 Running Hrs/day Hrs. 3
8 Running Hrs./ Annum Hrs. 330
9 Power consumption/Annum kWh 1283.70
10 Unit Rate Rs 8.00
11 Total expenditure/Annum Rs. 10269.60
13 Estimated Saving Rs. 4519.00
14 Cost of proposed VFD Rs.
15 Simple Pay Back Period (year) 2.27
MEASURED DATA
Flow rate (m3/s) 0.013
HD (mtrs.) 9.14
HS (mtrs.) 2.44
HD - HS (mtrs.) 6.7
Motor voltage (V) 393
Motor current (A) 10
Motor input power (kW) 3.89
CALCULATION
 Hydraulic power = (0.013 × 6.7 × 1000 × 9.8)/1000
= 0.8754 kW
Motor air gap power PG = 3.89 kW
Motor shaft power = Pump shaft power
Motor shaft power = PG - s PG
Motor slip ‘s’ = (NS – NR)/ NS
NS = 120 f / P
= (120×50) /4
= 1500
s = (1500 – 1440)/1500
= 0.04
Pump shaft power = 3.89 – (0.04 × 3.89)
= 3.73
CONTD..
Pump efficiency, Pump = Hydraulic power / Pump shaft power
= 0.8754 / 3.73
= 0.24
= 24%
CALCULATION
Running Hrs/day = 3 Hrs
Working days = 110 days/sem
Running Hrs./ Annum = 330 Hrs
Power consumption daily = 3.00 3.89
= 11.67kWh
Power consumption/Annum = 330 3.89
= 1283.7 kWh
Unit Rate = 8 Rs.
Total expenditure/Annum = 8 1283.7
= 10269.6 Rs.
Affinity Laws of Centrifugal Loads
 ƒ FLOW is proportional to motor speed.
 ƒ PRESSURE is proportional to the motor speed squared.
 ƒ POWER is proportional to the motor speed cubed.
A VFD IN A BLOCK DIAGRAM
AFFINITY LAWS FOR PUMP
CONTD..
 Assuming the Pump does not need to run at full speed all of the day,
we will use an example of:
 Running full speed (100%) for 25% of the day
 80% speed for 50% of the day
 60% speed for the remaining 25% of the day
 Cost of running with an AC drive controlling the motor:
• 5.2 hp x (1)3 x 0.746 kW/hp x 82.5 hours x 8/kWh = 2567.40
• 5.2 hp x (0.8)3 x 0.746 kW/hp x 165 hours 8/kWh=2629.00
• 5.2hp x (0.6)3 x 0.746 kW/hp x 82.5 hours x 8/kWh =554.50
CONTD..
 Total =5750.9 Rs.
 Annual saving = 10269.60 – 5750.90
=4519Rs.
 Pay back period = 2.27yr
EFFECT OF VFD ON FLOW RATE
 F N
F =k N
At 100% speed ie. 1440 rpm
0.013= k 1440
K = 9.03 10-6
• At 80% speed ie. 1152
F= 9.03 10-6 1152
= 0.014m3/s
• At 60% speed ie. 864
F= 9.03 10-6 1864
= 0.0071m3/s
864
1152
1440
0
200
400
600
800
1000
1200
1400
1600
0.007 0.01 0.013
speed
flow rate
ENERGY CONSERVATION
OPPORTUNITIES
• Compare the actual values with the design / performance test values if any deviation
is found, list the factors with the details and suggestions to over come.
• Compare the specific energy consumption with the best achievable value
(considering the different alternatives). Investigations to be carried out for problematic
areas..
• Enlist scope of improvement with extensive physical checks / observations. Based
on the actual operating parameters, enlist recommendations for action to be taken for
improvement, if applicable such as:
• Replacement of pumps
• Impeller replacement
• Impeller trimming
• Variable speed drive application, etc
Avoiding over sizing of pump
ENERGY CONSERVATION
OPPORTUNITIES
Head
Head
Partially
closed valve
Const. Speed
A
B
C
Meters
Pump Efficiency 24%
Pump Curve at
Full open valve
System Curves
Operating Points
14401152
7.14 m
9.14 m
Static
5.14 m
Flow (m3/s)
Oversize Pump
Required Pump
ENERGY CONSERVATION
POSSIBILITIES- SUMMARY
• Improvement of systems and drives.
• Use of energy efficient pumps
• Replacement of inefficient pumps
• Trimming of impellers
• Correcting inaccuracies of the Pump sizing
• Use of high efficiency motors
• Integration of variable speed drives into pumps: The integration of adjustable speed
drives (ASD) into compressors could lead to energy efficiency
improvements, depending on load characteristics.
• High Performance Lubricants: The low temperature fluidity and high temperature
stability of high performance lubricants can increase energy efficiency by reducing
frictional losses.
5.energy audit of pumps

More Related Content

What's hot

Thermal Power Plant Simulator, Cold, warm and Hot rolling of Steam Turbine
Thermal Power Plant Simulator, Cold, warm and Hot rolling of Steam TurbineThermal Power Plant Simulator, Cold, warm and Hot rolling of Steam Turbine
Thermal Power Plant Simulator, Cold, warm and Hot rolling of Steam Turbine
Manohar Tatwawadi
 
Fans in thermal power plants
Fans in thermal power plantsFans in thermal power plants
Fans in thermal power plantsSHIVAJI CHOUDHURY
 
Unit lightup synchronisation & shutdown
Unit lightup synchronisation & shutdownUnit lightup synchronisation & shutdown
Unit lightup synchronisation & shutdownNitin Mahalle
 
Generator cooling and sealing system 2
Generator cooling and sealing system 2Generator cooling and sealing system 2
Generator cooling and sealing system 2Mohammad Basid
 
660 mw supercritical boiler
660 mw supercritical boiler660 mw supercritical boiler
660 mw supercritical boiler
Ashvani Shukla
 
Turbine Supervisory System for a 2x150MW.pptx
Turbine Supervisory System for a 2x150MW.pptxTurbine Supervisory System for a 2x150MW.pptx
Turbine Supervisory System for a 2x150MW.pptx
MorassaChona1
 
Basics of pump
Basics of pump Basics of pump
Basics of pump
Hammad Akber
 
210 mw LMZ Turbine rolling and its GOVERNING
210 mw LMZ Turbine rolling and its GOVERNING 210 mw LMZ Turbine rolling and its GOVERNING
210 mw LMZ Turbine rolling and its GOVERNING
Nitin Patel
 
steam turbine turbine interlocks for (KWU turbine)
steam turbine turbine interlocks for (KWU turbine)steam turbine turbine interlocks for (KWU turbine)
steam turbine turbine interlocks for (KWU turbine)
Billa ParameswaraRao
 
Centrifugal pump lecture 1
Centrifugal pump lecture 1Centrifugal pump lecture 1
Centrifugal pump lecture 1
Rahul Singhal
 
Steam Turbine and Condenser
Steam Turbine and CondenserSteam Turbine and Condenser
Steam Turbine and Condenser
Mulugeta Wotango
 
Handling of turbine during emergencies
Handling of turbine during emergenciesHandling of turbine during emergencies
Handling of turbine during emergencies
Manohar Tatwawadi
 
Governing of hydraulic turbines.
Governing of hydraulic turbines.Governing of hydraulic turbines.
Condensate system
Condensate systemCondensate system
Condensate system
RAVI PAL SINGH
 
660 mw turbo generator & its auxiliaries
660 mw turbo generator & its auxiliaries660 mw turbo generator & its auxiliaries
660 mw turbo generator & its auxiliaries
Ashvani Shukla
 
Basic instrumentation
Basic instrumentationBasic instrumentation
Construction of 500 MW Steam Boiler
Construction of 500 MW Steam BoilerConstruction of 500 MW Steam Boiler
Construction of 500 MW Steam Boiler
Vaibhav Paydelwar
 

What's hot (20)

Thermal Power Plant Simulator, Cold, warm and Hot rolling of Steam Turbine
Thermal Power Plant Simulator, Cold, warm and Hot rolling of Steam TurbineThermal Power Plant Simulator, Cold, warm and Hot rolling of Steam Turbine
Thermal Power Plant Simulator, Cold, warm and Hot rolling of Steam Turbine
 
Pumps
PumpsPumps
Pumps
 
Fans in thermal power plants
Fans in thermal power plantsFans in thermal power plants
Fans in thermal power plants
 
Unit lightup synchronisation & shutdown
Unit lightup synchronisation & shutdownUnit lightup synchronisation & shutdown
Unit lightup synchronisation & shutdown
 
Generator cooling and sealing system 2
Generator cooling and sealing system 2Generator cooling and sealing system 2
Generator cooling and sealing system 2
 
Steam turbine losses
Steam turbine  lossesSteam turbine  losses
Steam turbine losses
 
660 mw supercritical boiler
660 mw supercritical boiler660 mw supercritical boiler
660 mw supercritical boiler
 
Turbine Supervisory System for a 2x150MW.pptx
Turbine Supervisory System for a 2x150MW.pptxTurbine Supervisory System for a 2x150MW.pptx
Turbine Supervisory System for a 2x150MW.pptx
 
Basics of pump
Basics of pump Basics of pump
Basics of pump
 
210 mw LMZ Turbine rolling and its GOVERNING
210 mw LMZ Turbine rolling and its GOVERNING 210 mw LMZ Turbine rolling and its GOVERNING
210 mw LMZ Turbine rolling and its GOVERNING
 
steam turbine turbine interlocks for (KWU turbine)
steam turbine turbine interlocks for (KWU turbine)steam turbine turbine interlocks for (KWU turbine)
steam turbine turbine interlocks for (KWU turbine)
 
Centrifugal pump lecture 1
Centrifugal pump lecture 1Centrifugal pump lecture 1
Centrifugal pump lecture 1
 
Steam Turbine and Condenser
Steam Turbine and CondenserSteam Turbine and Condenser
Steam Turbine and Condenser
 
Handling of turbine during emergencies
Handling of turbine during emergenciesHandling of turbine during emergencies
Handling of turbine during emergencies
 
Governing of hydraulic turbines.
Governing of hydraulic turbines.Governing of hydraulic turbines.
Governing of hydraulic turbines.
 
Condensate system
Condensate systemCondensate system
Condensate system
 
660 mw turbo generator & its auxiliaries
660 mw turbo generator & its auxiliaries660 mw turbo generator & its auxiliaries
660 mw turbo generator & its auxiliaries
 
Basic instrumentation
Basic instrumentationBasic instrumentation
Basic instrumentation
 
Construction of 500 MW Steam Boiler
Construction of 500 MW Steam BoilerConstruction of 500 MW Steam Boiler
Construction of 500 MW Steam Boiler
 
Gas turbine course
Gas turbine courseGas turbine course
Gas turbine course
 

Viewers also liked

Pump Audit Presentation
Pump  Audit PresentationPump  Audit Presentation
Pump Audit PresentationAnderson Cruz
 
BHEL CCDP audit
BHEL CCDP auditBHEL CCDP audit
BHEL CCDP audit
Renga Ramanujan C
 
How to reduce energy consumption of pumping systems in mining by up to 30%
How to reduce energy consumption of pumping systems in mining by up to 30%How to reduce energy consumption of pumping systems in mining by up to 30%
How to reduce energy consumption of pumping systems in mining by up to 30%
Schneider Electric
 
PUMPS
 PUMPS PUMPS
Pumps and types of pumps in detail
Pumps and types of pumps in detailPumps and types of pumps in detail
Pumps and types of pumps in detailFARRUKH SHEHZAD
 
Hydraulic Pumps
Hydraulic PumpsHydraulic Pumps
Hydraulic Pumps
ABEESH KIRAN A
 
Electrical machines for renewable energy converters keynote
Electrical machines for renewable energy converters keynoteElectrical machines for renewable energy converters keynote
Electrical machines for renewable energy converters keynote
ozikeysan
 
speed control of three phase induction motor
speed control of three phase induction motorspeed control of three phase induction motor
speed control of three phase induction motor
Ashvani Shukla
 
Case Study of Energy Audit
Case Study of Energy Audit Case Study of Energy Audit
Case Study of Energy Audit
Darshan Vithani
 
Design of hydraulic system
Design of hydraulic systemDesign of hydraulic system
Design of hydraulic system
Rajesh Kannan
 
pumps and its types-ppt
pumps and its types-pptpumps and its types-ppt
pumps and its types-ppt
Dharmas India
 
Pneumatic circuits
Pneumatic circuitsPneumatic circuits
Pneumatic circuits
Shukri Ahmaludin
 
Energy adudit methodology for boiler
Energy adudit methodology for boilerEnergy adudit methodology for boiler
Energy adudit methodology for boilerKongkiert Tankayura
 
Vacon case study. Enhancing pump control and efficiency.
Vacon case study. Enhancing pump control and efficiency.Vacon case study. Enhancing pump control and efficiency.
Vacon case study. Enhancing pump control and efficiency.
Vacon Plc
 
2: Introduction to Energy Audit Methods in Water Supply
2: Introduction to Energy Audit Methods in Water Supply2: Introduction to Energy Audit Methods in Water Supply
2: Introduction to Energy Audit Methods in Water Supply
Alliance To Save Energy
 
POSITIVE DISPLACEMENT PUMP
POSITIVE DISPLACEMENT PUMPPOSITIVE DISPLACEMENT PUMP
POSITIVE DISPLACEMENT PUMP
Ubaid ur Rehman
 
Pump
PumpPump
Auditing Drupal Sites for Performance, Content and Optimal Configuration - SA...
Auditing Drupal Sites for Performance, Content and Optimal Configuration - SA...Auditing Drupal Sites for Performance, Content and Optimal Configuration - SA...
Auditing Drupal Sites for Performance, Content and Optimal Configuration - SA...
Jon Peck
 

Viewers also liked (20)

Pump Audit Presentation
Pump  Audit PresentationPump  Audit Presentation
Pump Audit Presentation
 
BHEL CCDP audit
BHEL CCDP auditBHEL CCDP audit
BHEL CCDP audit
 
How to reduce energy consumption of pumping systems in mining by up to 30%
How to reduce energy consumption of pumping systems in mining by up to 30%How to reduce energy consumption of pumping systems in mining by up to 30%
How to reduce energy consumption of pumping systems in mining by up to 30%
 
PUMPS
 PUMPS PUMPS
PUMPS
 
Pumps and types of pumps in detail
Pumps and types of pumps in detailPumps and types of pumps in detail
Pumps and types of pumps in detail
 
Hydraulic Pumps
Hydraulic PumpsHydraulic Pumps
Hydraulic Pumps
 
Energy audit 1
Energy audit 1Energy audit 1
Energy audit 1
 
Electrical machines for renewable energy converters keynote
Electrical machines for renewable energy converters keynoteElectrical machines for renewable energy converters keynote
Electrical machines for renewable energy converters keynote
 
speed control of three phase induction motor
speed control of three phase induction motorspeed control of three phase induction motor
speed control of three phase induction motor
 
Case Study of Energy Audit
Case Study of Energy Audit Case Study of Energy Audit
Case Study of Energy Audit
 
Design of hydraulic system
Design of hydraulic systemDesign of hydraulic system
Design of hydraulic system
 
pumps and its types-ppt
pumps and its types-pptpumps and its types-ppt
pumps and its types-ppt
 
Pneumatic circuits
Pneumatic circuitsPneumatic circuits
Pneumatic circuits
 
Energy adudit methodology for boiler
Energy adudit methodology for boilerEnergy adudit methodology for boiler
Energy adudit methodology for boiler
 
Vacon case study. Enhancing pump control and efficiency.
Vacon case study. Enhancing pump control and efficiency.Vacon case study. Enhancing pump control and efficiency.
Vacon case study. Enhancing pump control and efficiency.
 
2: Introduction to Energy Audit Methods in Water Supply
2: Introduction to Energy Audit Methods in Water Supply2: Introduction to Energy Audit Methods in Water Supply
2: Introduction to Energy Audit Methods in Water Supply
 
POSITIVE DISPLACEMENT PUMP
POSITIVE DISPLACEMENT PUMPPOSITIVE DISPLACEMENT PUMP
POSITIVE DISPLACEMENT PUMP
 
Pump
PumpPump
Pump
 
Audit Methodology
Audit MethodologyAudit Methodology
Audit Methodology
 
Auditing Drupal Sites for Performance, Content and Optimal Configuration - SA...
Auditing Drupal Sites for Performance, Content and Optimal Configuration - SA...Auditing Drupal Sites for Performance, Content and Optimal Configuration - SA...
Auditing Drupal Sites for Performance, Content and Optimal Configuration - SA...
 

Similar to 5.energy audit of pumps

Performance of a_centrifugal_pump_autosaved
Performance of a_centrifugal_pump_autosavedPerformance of a_centrifugal_pump_autosaved
Performance of a_centrifugal_pump_autosaved
Dickens Mimisa
 
Minimizing power requirment for pumps in dairy industry
Minimizing power requirment for pumps in dairy industryMinimizing power requirment for pumps in dairy industry
Minimizing power requirment for pumps in dairy industry
Adarsh M.kalla
 
Improving Energy Efficiency of Pumps and Fans
Improving Energy Efficiency of Pumps and FansImproving Energy Efficiency of Pumps and Fans
Improving Energy Efficiency of Pumps and Fans
eecfncci
 
Energy Saving fan .ppt
Energy Saving   fan .ppt Energy Saving   fan .ppt
Energy Saving fan .ppt
Kanthasamy Pitchaiah
 
Centrifugal pump formula
Centrifugal pump formulaCentrifugal pump formula
Centrifugal pump formula
Karnav Rana
 
Generally Pumps classification done on the basis of its mechanical configurat...
Generally Pumps classification done on the basis of its mechanical configurat...Generally Pumps classification done on the basis of its mechanical configurat...
Generally Pumps classification done on the basis of its mechanical configurat...
ShriPrakash33
 
3: Energy Management In Water Supply Systems - Pumping Operations
3: Energy Management In Water Supply Systems - Pumping Operations3: Energy Management In Water Supply Systems - Pumping Operations
3: Energy Management In Water Supply Systems - Pumping Operations
Alliance To Save Energy
 
Optimum overhaul of pumps 2014
Optimum overhaul of pumps 2014Optimum overhaul of pumps 2014
Optimum overhaul of pumps 2014
Ray Beebe
 
Energy Savings with Variable Frequency Drives
Energy Savings with Variable Frequency DrivesEnergy Savings with Variable Frequency Drives
Energy Savings with Variable Frequency Drives
Azizah Kassim
 
Week 3 3_hydraulics_circuit_design
Week 3 3_hydraulics_circuit_designWeek 3 3_hydraulics_circuit_design
Week 3 3_hydraulics_circuit_design
akmal ariffin
 
Pumps and pumping systems
Pumps and pumping systemsPumps and pumping systems
Pumps and pumping systems
Prem Baboo
 
Performance and Testing of Internal Combustion Engines.ppt
Performance and Testing of Internal Combustion Engines.pptPerformance and Testing of Internal Combustion Engines.ppt
Performance and Testing of Internal Combustion Engines.ppt
happycocoman
 
Pumps Complete.pdf
Pumps Complete.pdfPumps Complete.pdf
Pumps Complete.pdf
ssuser3f22f9
 
3. water turbine (intro)
3. water turbine (intro)3. water turbine (intro)
3. water turbine (intro)
AwanKhadka2
 
Bombas Centrifugas
Bombas Centrifugas Bombas Centrifugas
CENTRIFUGAL PUMPS.pdf
CENTRIFUGAL PUMPS.pdfCENTRIFUGAL PUMPS.pdf
CENTRIFUGAL PUMPS.pdf
eldoctol
 
CENTRIFUGAL PUMPS.pdf
CENTRIFUGAL PUMPS.pdfCENTRIFUGAL PUMPS.pdf
CENTRIFUGAL PUMPS.pdf
eldoctol
 
Reciprocating pump(1) (2)
Reciprocating pump(1) (2)Reciprocating pump(1) (2)
Reciprocating pump(1) (2)
Sanju Sanjay
 
Testing of Mixed Flow Vertical Turbine Pump
Testing of Mixed Flow Vertical Turbine PumpTesting of Mixed Flow Vertical Turbine Pump
Testing of Mixed Flow Vertical Turbine Pump
IRJET Journal
 
Pumps.pptx
Pumps.pptxPumps.pptx
Pumps.pptx
Nataraj51
 

Similar to 5.energy audit of pumps (20)

Performance of a_centrifugal_pump_autosaved
Performance of a_centrifugal_pump_autosavedPerformance of a_centrifugal_pump_autosaved
Performance of a_centrifugal_pump_autosaved
 
Minimizing power requirment for pumps in dairy industry
Minimizing power requirment for pumps in dairy industryMinimizing power requirment for pumps in dairy industry
Minimizing power requirment for pumps in dairy industry
 
Improving Energy Efficiency of Pumps and Fans
Improving Energy Efficiency of Pumps and FansImproving Energy Efficiency of Pumps and Fans
Improving Energy Efficiency of Pumps and Fans
 
Energy Saving fan .ppt
Energy Saving   fan .ppt Energy Saving   fan .ppt
Energy Saving fan .ppt
 
Centrifugal pump formula
Centrifugal pump formulaCentrifugal pump formula
Centrifugal pump formula
 
Generally Pumps classification done on the basis of its mechanical configurat...
Generally Pumps classification done on the basis of its mechanical configurat...Generally Pumps classification done on the basis of its mechanical configurat...
Generally Pumps classification done on the basis of its mechanical configurat...
 
3: Energy Management In Water Supply Systems - Pumping Operations
3: Energy Management In Water Supply Systems - Pumping Operations3: Energy Management In Water Supply Systems - Pumping Operations
3: Energy Management In Water Supply Systems - Pumping Operations
 
Optimum overhaul of pumps 2014
Optimum overhaul of pumps 2014Optimum overhaul of pumps 2014
Optimum overhaul of pumps 2014
 
Energy Savings with Variable Frequency Drives
Energy Savings with Variable Frequency DrivesEnergy Savings with Variable Frequency Drives
Energy Savings with Variable Frequency Drives
 
Week 3 3_hydraulics_circuit_design
Week 3 3_hydraulics_circuit_designWeek 3 3_hydraulics_circuit_design
Week 3 3_hydraulics_circuit_design
 
Pumps and pumping systems
Pumps and pumping systemsPumps and pumping systems
Pumps and pumping systems
 
Performance and Testing of Internal Combustion Engines.ppt
Performance and Testing of Internal Combustion Engines.pptPerformance and Testing of Internal Combustion Engines.ppt
Performance and Testing of Internal Combustion Engines.ppt
 
Pumps Complete.pdf
Pumps Complete.pdfPumps Complete.pdf
Pumps Complete.pdf
 
3. water turbine (intro)
3. water turbine (intro)3. water turbine (intro)
3. water turbine (intro)
 
Bombas Centrifugas
Bombas Centrifugas Bombas Centrifugas
Bombas Centrifugas
 
CENTRIFUGAL PUMPS.pdf
CENTRIFUGAL PUMPS.pdfCENTRIFUGAL PUMPS.pdf
CENTRIFUGAL PUMPS.pdf
 
CENTRIFUGAL PUMPS.pdf
CENTRIFUGAL PUMPS.pdfCENTRIFUGAL PUMPS.pdf
CENTRIFUGAL PUMPS.pdf
 
Reciprocating pump(1) (2)
Reciprocating pump(1) (2)Reciprocating pump(1) (2)
Reciprocating pump(1) (2)
 
Testing of Mixed Flow Vertical Turbine Pump
Testing of Mixed Flow Vertical Turbine PumpTesting of Mixed Flow Vertical Turbine Pump
Testing of Mixed Flow Vertical Turbine Pump
 
Pumps.pptx
Pumps.pptxPumps.pptx
Pumps.pptx
 

More from Padmadhar PD

Vendor development
Vendor developmentVendor development
Vendor developmentPadmadhar PD
 
Magnetic and nuclear cooling
Magnetic and nuclear coolingMagnetic and nuclear cooling
Magnetic and nuclear coolingPadmadhar PD
 

More from Padmadhar PD (6)

think green
think green think green
think green
 
Recupretor
RecupretorRecupretor
Recupretor
 
Vendor development
Vendor developmentVendor development
Vendor development
 
Quality cirles
Quality cirlesQuality cirles
Quality cirles
 
Magnetic and nuclear cooling
Magnetic and nuclear coolingMagnetic and nuclear cooling
Magnetic and nuclear cooling
 
Transformer
TransformerTransformer
Transformer
 

Recently uploaded

Embracing GenAI - A Strategic Imperative
Embracing GenAI - A Strategic ImperativeEmbracing GenAI - A Strategic Imperative
Embracing GenAI - A Strategic Imperative
Peter Windle
 
Additional Benefits for Employee Website.pdf
Additional Benefits for Employee Website.pdfAdditional Benefits for Employee Website.pdf
Additional Benefits for Employee Website.pdf
joachimlavalley1
 
Mule 4.6 & Java 17 Upgrade | MuleSoft Mysore Meetup #46
Mule 4.6 & Java 17 Upgrade | MuleSoft Mysore Meetup #46Mule 4.6 & Java 17 Upgrade | MuleSoft Mysore Meetup #46
Mule 4.6 & Java 17 Upgrade | MuleSoft Mysore Meetup #46
MysoreMuleSoftMeetup
 
Palestine last event orientationfvgnh .pptx
Palestine last event orientationfvgnh .pptxPalestine last event orientationfvgnh .pptx
Palestine last event orientationfvgnh .pptx
RaedMohamed3
 
special B.ed 2nd year old paper_20240531.pdf
special B.ed 2nd year old paper_20240531.pdfspecial B.ed 2nd year old paper_20240531.pdf
special B.ed 2nd year old paper_20240531.pdf
Special education needs
 
Instructions for Submissions thorugh G- Classroom.pptx
Instructions for Submissions thorugh G- Classroom.pptxInstructions for Submissions thorugh G- Classroom.pptx
Instructions for Submissions thorugh G- Classroom.pptx
Jheel Barad
 
aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa
siemaillard
 
Biological Screening of Herbal Drugs in detailed.
Biological Screening of Herbal Drugs in detailed.Biological Screening of Herbal Drugs in detailed.
Biological Screening of Herbal Drugs in detailed.
Ashokrao Mane college of Pharmacy Peth-Vadgaon
 
How to Make a Field invisible in Odoo 17
How to Make a Field invisible in Odoo 17How to Make a Field invisible in Odoo 17
How to Make a Field invisible in Odoo 17
Celine George
 
2024.06.01 Introducing a competency framework for languag learning materials ...
2024.06.01 Introducing a competency framework for languag learning materials ...2024.06.01 Introducing a competency framework for languag learning materials ...
2024.06.01 Introducing a competency framework for languag learning materials ...
Sandy Millin
 
June 3, 2024 Anti-Semitism Letter Sent to MIT President Kornbluth and MIT Cor...
June 3, 2024 Anti-Semitism Letter Sent to MIT President Kornbluth and MIT Cor...June 3, 2024 Anti-Semitism Letter Sent to MIT President Kornbluth and MIT Cor...
June 3, 2024 Anti-Semitism Letter Sent to MIT President Kornbluth and MIT Cor...
Levi Shapiro
 
Digital Tools and AI for Teaching Learning and Research
Digital Tools and AI for Teaching Learning and ResearchDigital Tools and AI for Teaching Learning and Research
Digital Tools and AI for Teaching Learning and Research
Vikramjit Singh
 
Language Across the Curriculm LAC B.Ed.
Language Across the  Curriculm LAC B.Ed.Language Across the  Curriculm LAC B.Ed.
Language Across the Curriculm LAC B.Ed.
Atul Kumar Singh
 
Lapbook sobre os Regimes Totalitários.pdf
Lapbook sobre os Regimes Totalitários.pdfLapbook sobre os Regimes Totalitários.pdf
Lapbook sobre os Regimes Totalitários.pdf
Jean Carlos Nunes Paixão
 
Sha'Carri Richardson Presentation 202345
Sha'Carri Richardson Presentation 202345Sha'Carri Richardson Presentation 202345
Sha'Carri Richardson Presentation 202345
beazzy04
 
The Accursed House by Émile Gaboriau.pptx
The Accursed House by Émile Gaboriau.pptxThe Accursed House by Émile Gaboriau.pptx
The Accursed House by Émile Gaboriau.pptx
DhatriParmar
 
1.4 modern child centered education - mahatma gandhi-2.pptx
1.4 modern child centered education - mahatma gandhi-2.pptx1.4 modern child centered education - mahatma gandhi-2.pptx
1.4 modern child centered education - mahatma gandhi-2.pptx
JosvitaDsouza2
 
Supporting (UKRI) OA monographs at Salford.pptx
Supporting (UKRI) OA monographs at Salford.pptxSupporting (UKRI) OA monographs at Salford.pptx
Supporting (UKRI) OA monographs at Salford.pptx
Jisc
 
Welcome to TechSoup New Member Orientation and Q&A (May 2024).pdf
Welcome to TechSoup   New Member Orientation and Q&A (May 2024).pdfWelcome to TechSoup   New Member Orientation and Q&A (May 2024).pdf
Welcome to TechSoup New Member Orientation and Q&A (May 2024).pdf
TechSoup
 
Phrasal Verbs.XXXXXXXXXXXXXXXXXXXXXXXXXX
Phrasal Verbs.XXXXXXXXXXXXXXXXXXXXXXXXXXPhrasal Verbs.XXXXXXXXXXXXXXXXXXXXXXXXXX
Phrasal Verbs.XXXXXXXXXXXXXXXXXXXXXXXXXX
MIRIAMSALINAS13
 

Recently uploaded (20)

Embracing GenAI - A Strategic Imperative
Embracing GenAI - A Strategic ImperativeEmbracing GenAI - A Strategic Imperative
Embracing GenAI - A Strategic Imperative
 
Additional Benefits for Employee Website.pdf
Additional Benefits for Employee Website.pdfAdditional Benefits for Employee Website.pdf
Additional Benefits for Employee Website.pdf
 
Mule 4.6 & Java 17 Upgrade | MuleSoft Mysore Meetup #46
Mule 4.6 & Java 17 Upgrade | MuleSoft Mysore Meetup #46Mule 4.6 & Java 17 Upgrade | MuleSoft Mysore Meetup #46
Mule 4.6 & Java 17 Upgrade | MuleSoft Mysore Meetup #46
 
Palestine last event orientationfvgnh .pptx
Palestine last event orientationfvgnh .pptxPalestine last event orientationfvgnh .pptx
Palestine last event orientationfvgnh .pptx
 
special B.ed 2nd year old paper_20240531.pdf
special B.ed 2nd year old paper_20240531.pdfspecial B.ed 2nd year old paper_20240531.pdf
special B.ed 2nd year old paper_20240531.pdf
 
Instructions for Submissions thorugh G- Classroom.pptx
Instructions for Submissions thorugh G- Classroom.pptxInstructions for Submissions thorugh G- Classroom.pptx
Instructions for Submissions thorugh G- Classroom.pptx
 
aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa
 
Biological Screening of Herbal Drugs in detailed.
Biological Screening of Herbal Drugs in detailed.Biological Screening of Herbal Drugs in detailed.
Biological Screening of Herbal Drugs in detailed.
 
How to Make a Field invisible in Odoo 17
How to Make a Field invisible in Odoo 17How to Make a Field invisible in Odoo 17
How to Make a Field invisible in Odoo 17
 
2024.06.01 Introducing a competency framework for languag learning materials ...
2024.06.01 Introducing a competency framework for languag learning materials ...2024.06.01 Introducing a competency framework for languag learning materials ...
2024.06.01 Introducing a competency framework for languag learning materials ...
 
June 3, 2024 Anti-Semitism Letter Sent to MIT President Kornbluth and MIT Cor...
June 3, 2024 Anti-Semitism Letter Sent to MIT President Kornbluth and MIT Cor...June 3, 2024 Anti-Semitism Letter Sent to MIT President Kornbluth and MIT Cor...
June 3, 2024 Anti-Semitism Letter Sent to MIT President Kornbluth and MIT Cor...
 
Digital Tools and AI for Teaching Learning and Research
Digital Tools and AI for Teaching Learning and ResearchDigital Tools and AI for Teaching Learning and Research
Digital Tools and AI for Teaching Learning and Research
 
Language Across the Curriculm LAC B.Ed.
Language Across the  Curriculm LAC B.Ed.Language Across the  Curriculm LAC B.Ed.
Language Across the Curriculm LAC B.Ed.
 
Lapbook sobre os Regimes Totalitários.pdf
Lapbook sobre os Regimes Totalitários.pdfLapbook sobre os Regimes Totalitários.pdf
Lapbook sobre os Regimes Totalitários.pdf
 
Sha'Carri Richardson Presentation 202345
Sha'Carri Richardson Presentation 202345Sha'Carri Richardson Presentation 202345
Sha'Carri Richardson Presentation 202345
 
The Accursed House by Émile Gaboriau.pptx
The Accursed House by Émile Gaboriau.pptxThe Accursed House by Émile Gaboriau.pptx
The Accursed House by Émile Gaboriau.pptx
 
1.4 modern child centered education - mahatma gandhi-2.pptx
1.4 modern child centered education - mahatma gandhi-2.pptx1.4 modern child centered education - mahatma gandhi-2.pptx
1.4 modern child centered education - mahatma gandhi-2.pptx
 
Supporting (UKRI) OA monographs at Salford.pptx
Supporting (UKRI) OA monographs at Salford.pptxSupporting (UKRI) OA monographs at Salford.pptx
Supporting (UKRI) OA monographs at Salford.pptx
 
Welcome to TechSoup New Member Orientation and Q&A (May 2024).pdf
Welcome to TechSoup   New Member Orientation and Q&A (May 2024).pdfWelcome to TechSoup   New Member Orientation and Q&A (May 2024).pdf
Welcome to TechSoup New Member Orientation and Q&A (May 2024).pdf
 
Phrasal Verbs.XXXXXXXXXXXXXXXXXXXXXXXXXX
Phrasal Verbs.XXXXXXXXXXXXXXXXXXXXXXXXXXPhrasal Verbs.XXXXXXXXXXXXXXXXXXXXXXXXXX
Phrasal Verbs.XXXXXXXXXXXXXXXXXXXXXXXXXX
 

5.energy audit of pumps

  • 1. Submitted By : Padma Dhar Garg 2011PME5258 ENERGY AUDIT OF PUMP
  • 2. INTRODUCTION What is a Pump?  A pump is a device used to convert mechanical energy to pressure energy for the movement of fluids, such as liquids, gases or slurries. Objective • Transfer fluid from source to destination • Circulate fluid around a system
  • 3. MAIN PUMP COMPONENTS  Pumps  Prime movers: electric motor  Piping to carry fluid  Valves to control flow in system
  • 5. PUMP CURVES Pump Operating Point System head curve Pump Head – Flow curve
  • 6. PUMP TERMINOLOGY  Friction Head :- Friction head is the measure of resistance to flow provided by the pipe , valve etc.  Static Head:-The static head is the amount of feet of elevation the pump must lift the water regardless of flow.  Operating Point:- It is a point where system curve and pump curve intersect .  Static Suction Lift :- The vertical distance from the water line to the centerline of the impeller.  Static Discharge Head :- The vertical distance from the discharge outlet to the point of discharge or liquid level when discharging into the bottom of a water tank
  • 8. DATA COLLECTION Specifications and design details contd…
  • 9. INSTRUMENTS REQUIRED • Power Analyzer: Used for measuring electrical parameters such as kW, kVA, pf, V, A and Hz •Stroboscope: To measure the speed of the driven equipment and motor • Ultra sonic flow meter or online flow meter •The above instruments can be used in addition to the calibrated online / plant instruments
  • 10. PARAMETERS TO BE MEASURED • Energy consumption pattern of pumps (daily / monthly /yearly consumption) • Motor electrical parameters (kW, kVA, pf, A, V, Hz) for individual pumps
  • 11. Contd..  Pump operating parameters to be monitored for each pump  Discharge Flow,  Head (suction & discharge),  Load variation,  Pumps operating hours and operating schedule,  Pump /Motor speed,
  • 12. EFFICIENCY AND PERFORMANCE EVALUATION OF THE PUMPS Performance parameters for water pumps
  • 13. EFFICIENCY AND PERFORMANCE EVALUATION OF THE PUMPS Performance parameters for water pumps contd..
  • 14. EFFICIENCYAND PERFORMANCE EVALUATION OF THE PUMPS Pump hydraulic power can be calculated by the formula: Hydraulic kW = Q x Total Head, (hd – hs) x x g 1000 Parameter Details Unit Q Water flow rate m3/s Total head Difference between discharge head, hd & suction head, hs m Density of water or fluid being pumped Kg/m3 g Acceleration due to gravity m2/s Pump efficiency, Pump = Hydraulic power Pump shaft power Pump shaft power = Hydraulic power x Motor
  • 15. FLOW MEASUREMENT, Q  The following are the methods for flow measurements: • Ultrasonic flow measurement • Tank filling method • Installation of an on-line flow meter
  • 17. DATA TABLE Sr. No. Description UOM Present Pump Proposed Pump 1 Name 2 Head Mtrs. 6.70 3 Discharge m3/S 0.013 4 Input Power motor KW 3.89 4 Power consumption daily kWh 11.67 5 Efficiency % 92 6 Specific Power Consumption kWh/m3 7 Running Hrs/day Hrs. 3 8 Running Hrs./ Annum Hrs. 330 9 Power consumption/Annum kWh 1283.70 10 Unit Rate Rs 8.00 11 Total expenditure/Annum Rs. 10269.60 13 Estimated Saving Rs. 4519.00 14 Cost of proposed VFD Rs. 15 Simple Pay Back Period (year) 2.27
  • 18. MEASURED DATA Flow rate (m3/s) 0.013 HD (mtrs.) 9.14 HS (mtrs.) 2.44 HD - HS (mtrs.) 6.7 Motor voltage (V) 393 Motor current (A) 10 Motor input power (kW) 3.89
  • 19. CALCULATION  Hydraulic power = (0.013 × 6.7 × 1000 × 9.8)/1000 = 0.8754 kW Motor air gap power PG = 3.89 kW Motor shaft power = Pump shaft power Motor shaft power = PG - s PG Motor slip ‘s’ = (NS – NR)/ NS NS = 120 f / P = (120×50) /4 = 1500 s = (1500 – 1440)/1500 = 0.04 Pump shaft power = 3.89 – (0.04 × 3.89) = 3.73
  • 20. CONTD.. Pump efficiency, Pump = Hydraulic power / Pump shaft power = 0.8754 / 3.73 = 0.24 = 24%
  • 21. CALCULATION Running Hrs/day = 3 Hrs Working days = 110 days/sem Running Hrs./ Annum = 330 Hrs Power consumption daily = 3.00 3.89 = 11.67kWh Power consumption/Annum = 330 3.89 = 1283.7 kWh Unit Rate = 8 Rs. Total expenditure/Annum = 8 1283.7 = 10269.6 Rs.
  • 22. Affinity Laws of Centrifugal Loads  ƒ FLOW is proportional to motor speed.  ƒ PRESSURE is proportional to the motor speed squared.  ƒ POWER is proportional to the motor speed cubed.
  • 23. A VFD IN A BLOCK DIAGRAM
  • 25. CONTD..  Assuming the Pump does not need to run at full speed all of the day, we will use an example of:  Running full speed (100%) for 25% of the day  80% speed for 50% of the day  60% speed for the remaining 25% of the day  Cost of running with an AC drive controlling the motor: • 5.2 hp x (1)3 x 0.746 kW/hp x 82.5 hours x 8/kWh = 2567.40 • 5.2 hp x (0.8)3 x 0.746 kW/hp x 165 hours 8/kWh=2629.00 • 5.2hp x (0.6)3 x 0.746 kW/hp x 82.5 hours x 8/kWh =554.50
  • 26. CONTD..  Total =5750.9 Rs.  Annual saving = 10269.60 – 5750.90 =4519Rs.  Pay back period = 2.27yr
  • 27. EFFECT OF VFD ON FLOW RATE  F N F =k N At 100% speed ie. 1440 rpm 0.013= k 1440 K = 9.03 10-6 • At 80% speed ie. 1152 F= 9.03 10-6 1152 = 0.014m3/s • At 60% speed ie. 864 F= 9.03 10-6 1864 = 0.0071m3/s 864 1152 1440 0 200 400 600 800 1000 1200 1400 1600 0.007 0.01 0.013 speed flow rate
  • 28. ENERGY CONSERVATION OPPORTUNITIES • Compare the actual values with the design / performance test values if any deviation is found, list the factors with the details and suggestions to over come. • Compare the specific energy consumption with the best achievable value (considering the different alternatives). Investigations to be carried out for problematic areas.. • Enlist scope of improvement with extensive physical checks / observations. Based on the actual operating parameters, enlist recommendations for action to be taken for improvement, if applicable such as: • Replacement of pumps • Impeller replacement • Impeller trimming • Variable speed drive application, etc
  • 29. Avoiding over sizing of pump ENERGY CONSERVATION OPPORTUNITIES Head Head Partially closed valve Const. Speed A B C Meters Pump Efficiency 24% Pump Curve at Full open valve System Curves Operating Points 14401152 7.14 m 9.14 m Static 5.14 m Flow (m3/s) Oversize Pump Required Pump
  • 30. ENERGY CONSERVATION POSSIBILITIES- SUMMARY • Improvement of systems and drives. • Use of energy efficient pumps • Replacement of inefficient pumps • Trimming of impellers • Correcting inaccuracies of the Pump sizing • Use of high efficiency motors • Integration of variable speed drives into pumps: The integration of adjustable speed drives (ASD) into compressors could lead to energy efficiency improvements, depending on load characteristics. • High Performance Lubricants: The low temperature fluidity and high temperature stability of high performance lubricants can increase energy efficiency by reducing frictional losses.