Call Girls in Ramesh Nagar Delhi 💯 Call Us 🔝9953056974 🔝 Escort Service
Industrial attachment of four knit wear limited
1. SOUTHEAST UNIVERSITY
Department of Textile Engineering
INDUSTRIAL ATTACHMENT
Four Knit wear Limited
(15th September, 2012 to 15th November, 2012)
(Four Knit wear Limited)Pathamtuli,
Shiddhhirganj, Narayanganj. Bangladesh
SOUTHEAST UNIVERSITY
Department of Textile Engineering
INDUSTRIAL ATTACHMENT
Four Knit wear Limited
(15th September, 2012 to 15th November, 2012)
(Four Knit wear Limited)Pathamtuli,
Shiddhhirganj, Narayanganj. Bangladesh
SOUTHEAST UNIVERSITY
Department of Textile Engineering
INDUSTRIAL ATTACHMENT
Four Knit wear Limited
(15th September, 2012 to 15th November, 2012)
(Four Knit wear Limited)Pathamtuli,
Shiddhhirganj, Narayanganj. Bangladesh
2. 2
SOUTHEAST UNIVERSITY
Department of Textile Engineering
Supervising Faculty:
Professor Syed Fakhrul Hassan
Chairman
Department Of Textile Engineering
Southeast University
Supervising Officer:
Mahmud Rahat Chowdhury
Executive Director
Four Knit Wear Limited
3. 3
REPORT ON INDUSTRIAL TRAINING
IN
Four Knit Wear LTD
TRAINING PROGRAM FOR THE DEPARTMENT OF TEXTILE ENGINEERING.
SOUTHEAST UNIVERSITY, DHAKA
FROM 15.09.2012 TO 15.11.2012
COPY FOR SOUTHEAST UNIVERSITY
SUBMITTED BY:
Mohammad Rasel Miah
Southeast University.
Banani, Dhaka
Date Of Submission: 14th
January 2013.
4. 4
Abstract
The aim of industrial practice is to make us familiar with any kind of industry, the whole process
going on the industry, its environment and also with the management system of the industry. As
a student of Southeast University, the target of any student should be to know the production
process and the management system. It is because of the fact that to run any industry not only
production department is obvious but also the capability of managing the whole system is an
obvious matter. It is also a responsibility of an engineer is to develop the ongoing process into a
better system to cope with the present competition. Thus a diversified challenge emerges in front
of the manufacturer and other organizations. With a view to overcome this consequence a new
generation of engineering graduates with leadership skills and management capabilities
altogether are in demand.
The students of Southeast University were sent to different industries and assigned to different
tasks. I had assigned to Four Knit Wear Ltd. This report is a presentation of my experience in the
garments and also a details presentation of my works in that industry.
4
Abstract
The aim of industrial practice is to make us familiar with any kind of industry, the whole process
going on the industry, its environment and also with the management system of the industry. As
a student of Southeast University, the target of any student should be to know the production
process and the management system. It is because of the fact that to run any industry not only
production department is obvious but also the capability of managing the whole system is an
obvious matter. It is also a responsibility of an engineer is to develop the ongoing process into a
better system to cope with the present competition. Thus a diversified challenge emerges in front
of the manufacturer and other organizations. With a view to overcome this consequence a new
generation of engineering graduates with leadership skills and management capabilities
altogether are in demand.
The students of Southeast University were sent to different industries and assigned to different
tasks. I had assigned to Four Knit Wear Ltd. This report is a presentation of my experience in the
garments and also a details presentation of my works in that industry.
4
Abstract
The aim of industrial practice is to make us familiar with any kind of industry, the whole process
going on the industry, its environment and also with the management system of the industry. As
a student of Southeast University, the target of any student should be to know the production
process and the management system. It is because of the fact that to run any industry not only
production department is obvious but also the capability of managing the whole system is an
obvious matter. It is also a responsibility of an engineer is to develop the ongoing process into a
better system to cope with the present competition. Thus a diversified challenge emerges in front
of the manufacturer and other organizations. With a view to overcome this consequence a new
generation of engineering graduates with leadership skills and management capabilities
altogether are in demand.
The students of Southeast University were sent to different industries and assigned to different
tasks. I had assigned to Four Knit Wear Ltd. This report is a presentation of my experience in the
garments and also a details presentation of my works in that industry.
5. 5
Acknowledgement
At first we express our heartiest thanks to almighty Allah for finishing my work properly.
My attachment was the first practical experience of working in the industry. On the whole course
I have got a lot of helps from my respective teachers, and also a great help from our supervisor in
Four Knit Wear LTD.
I also would like to gratefully acknowledge to the authorities of Four Knit Wear LTD industry
for giving me permission to carry out my Industrial Practices in their industry. I want to thank
our
1. Mohammad Mahmud Russel- Managing Director
2. Mahmud Rahat Chowdhury – Executive Director
3. Khan Mohammad Al Mamun- General manager Of Merchandiser.
For his great help with his experience.
I place my thanks to all the official staffs of administration, production department, maintenance
department, quality control for their cordial behavior and helpful support to gather information
regarding to the industrial attachment.
On my whole way i would like to express my gratitude to Professor Prof. Syed Fakhrul
Hassan, Chairman, department of Textile Engineering, Southeast University.
5
Acknowledgement
At first we express our heartiest thanks to almighty Allah for finishing my work properly.
My attachment was the first practical experience of working in the industry. On the whole course
I have got a lot of helps from my respective teachers, and also a great help from our supervisor in
Four Knit Wear LTD.
I also would like to gratefully acknowledge to the authorities of Four Knit Wear LTD industry
for giving me permission to carry out my Industrial Practices in their industry. I want to thank
our
1. Mohammad Mahmud Russel- Managing Director
2. Mahmud Rahat Chowdhury – Executive Director
3. Khan Mohammad Al Mamun- General manager Of Merchandiser.
For his great help with his experience.
I place my thanks to all the official staffs of administration, production department, maintenance
department, quality control for their cordial behavior and helpful support to gather information
regarding to the industrial attachment.
On my whole way i would like to express my gratitude to Professor Prof. Syed Fakhrul
Hassan, Chairman, department of Textile Engineering, Southeast University.
5
Acknowledgement
At first we express our heartiest thanks to almighty Allah for finishing my work properly.
My attachment was the first practical experience of working in the industry. On the whole course
I have got a lot of helps from my respective teachers, and also a great help from our supervisor in
Four Knit Wear LTD.
I also would like to gratefully acknowledge to the authorities of Four Knit Wear LTD industry
for giving me permission to carry out my Industrial Practices in their industry. I want to thank
our
1. Mohammad Mahmud Russel- Managing Director
2. Mahmud Rahat Chowdhury – Executive Director
3. Khan Mohammad Al Mamun- General manager Of Merchandiser.
For his great help with his experience.
I place my thanks to all the official staffs of administration, production department, maintenance
department, quality control for their cordial behavior and helpful support to gather information
regarding to the industrial attachment.
On my whole way i would like to express my gratitude to Professor Prof. Syed Fakhrul
Hassan, Chairman, department of Textile Engineering, Southeast University.
6. 6
Table Of Content
Serial No Topic Page No
1 Abstract 4
2 Acknowledgement 5
3 Company Profile 7-10
4 Garments Section 11-33
5 Knitting and Dyeing 34-38
6 Merchandising Section 39-45
7 Utility Section 46-47
8 Compliance 48-50
9 Conclusion 51-52
8. 8
Vision:
To establish as a one stop source for the Global knit Apparel market and to satisfy and meet
customer's expectation by developing and providing products and services on time, which offer
value in terms of Quality, Price, Safety & Environmental impact.
Assuring complete compliance with the international quality standards and also providing the
employees internationally acceptable working condition and standards.
To promote the development and to use human talent & equal opportunity of employment.
They procure the most advanced & sophisticated technology suitable for producing desired
product and attain highest level of competence through continuous development of the
professional, management system and to ensure complete transparency in an aspects of business.
Mission:
Four Knitwear LTD realizes the need to stake out a competitive segment in the changing global
market of today through technological excellence and human expertise. Four Knitwear LTD is
committed to transpose its local success to the world scene.
9. 9
Company Name:
Four knitwear LTD.
Status: Private Ltd. Company
Type: 100% Export oriented knit Industry.
Year of establishment: 2004.
Address: Pathantuli , Godnail , Narayanganj -1400
Management:
Chairman : Mamun Choudhury
Contact Number : 01711 56 16 58
Managing Director : Mahmud Russel Choudhury
Contact Number : 01819 22 74 09
Email : rusel@rockfreight.com
Executive Director : Mahmud Rahat chowdhury
Contact Number : 01675-063088
Email : rahat.4knitwear@gmail.com
Marketing Director : Mahmud Russel Choudhury
Contact Number : 01819 22 74 09
Email : rusel@rockfreight.com
Manager Merchandiser : Khan Mohammed Al Mamun
Contact Number : 01817-535591
Email : mamun.4knitwear@gmail.com
Production Capacity:
Production per 08 (Eight) hours :
Basic T– shirt : 12,000 Pcs
Polo shirt : 5,000 Pcs
Others : It depends on style & fabrics
10. 10
Product:
Single Jersey
Pique
Lacoste
Interlock
Rib
French Terry
Cotton Fleece /Cvc Fleece
Flat Knit
Cotton Viscose
Some Major Buyers:
CARODEL, SMYK, BABOLAT, CATBALU, ATIMA, PCL, ATIMA,
FIRSTTEXTILE.
Certificate & Achievement:
BGMEA
BKMEA
12. 12
Sampling Unit :
In RMG sector Sampling plays a vital role. Morning shows the day. Only morning can show
what kind of nature will be the day, similarly only Sample can say what kind of garments is
going to be made as bulk. We have one line Sample section which is set up at the 1st
floor of our
Factory. The Sample Section has been decorated by One Sample In charge who is responsible to
give all sorts of direction to making the sample. One Sample Q C, One supervisor, 10 sample
men and 7wo assistant. We have a individual Sampling unit for urgent Sampling , Pattern
making, Checking, Marker drawing all pre production are done by this unit before go for bulk.
We always try to approved our sample like, Proto, SMS, Pre production
.
13. 13
Sample is the proto type or model of the garments, upon what the buyer can decide on how and
whether to confirm the order or not.
It makes for buyer approval and before a bulk of production to minimize faults and errors and
also find the easy process for bulk production.
The details attached to the garments sample:
After the confirmation of order, each sample sent the buyer has the following details attached to
it, with the help of a tag. It contains the details pertaining to both, what the buyer has demanded
and what supplement fabric/ trim etc they have used .
Ref no
Color
Fabric
Composition
Description
Quantity
Style no
Store
There may be a separate sampling department in a company. But as the merchandiser is the
person who is interacting with the buyer regarding sample and other requirements, this sampling
department will work under the supervision of merchandising department.
We have to send many sample to buyers. They are
Salesmen sample
Proto sample
Counter sample
Wash test sample
Photo sample
Pp sample
Shipment sample
14. 14
Work flow of sample section:
production starts
sendint sample to the cutting section
marker making
grading of sample
approval
sending sample to the buyer
grading of sample
pp meeting
evluation the sample
size setting
approval
sample making
cad and pattern making
receive tec pack from buyer
15. 15
Sample production sequence:
sending sample to the buyer
forwarding collect from the merchandiser
buyer qc
pre check from
quality control
iron
sewing
emblishment
cutting
scouring the fabric and accessories for making the garments
16. 16
Types of sample:
Proto sample
Size set sample
Additional sample
Contract seal sample
Pp sample
Production sample
Sales man sample
Rack sample
Proto sample:
When we work with some buyer continuously, we will have to keep on sending sample to them
very often. Whenever they have enquiries, buyer may need samples. Buyer may like to see the
garments in a new fabric. For one enquiry they need samples in different fabrics to choose from.
If they want to develop new style in new fabric, then also we will have to send these sample.
Also we will have to send samples to the newly contacted buyers to show our workmanship,
product range, quality standers and price level. These samples should be sent so that they would
attract the buyers.
Sales man sample:
Some buyer needs these sample for getting the order from their customers. If the buyer is having
5 salesman sample in his office, then the buyer will ask us to make 5 sample in each style. The
salesman will book the orders from their customers, by showing these samples. Buyer will place
the order to us accumulating the quantities.
Photo sample:
These sample are to be made after sheets. These sample are needed to check the measurements,
style and fit. So they can be made in available similar fabrics but in the actual measurements and
specifications.
Counter sample:
These sample are to be made in actual fabrics with actual trims. If the order is for 3 colors buyer
may need samples in any one color and swatches in other colors. These samples should be
strictly as per the specifications in the order sheets. We have to get the approval for these
samples from the buyer before starting production.
17. 17
Wash test samples:
If these sample are sent before starting production and if we get some remarks or comments on
these sample, we can correct them in production. But some buyers will need us to send these
samples from production before shipment. In this case these sample may be considered as
shipment samples.
Pre production samples:
These sample are almost like approval samples. They have to be made in actual production fabric
with actual bulk trims. They will represent that the production will be like these samples.
Production sample:
These samples are to be sent before shipment to get the buyers confirmation for shipment.
Hence these sample are needed to be perfect in all manners. Buyers may check these samples for
everything or anything.
Shipment sample:
These samples are to be sent after shipment. They should be sent in actual packing with all
labels, tags etc.
Types of machine are used in sample section:
SL No Name Of Machines No. Of Machines Remarks
01 Over lock ( 3 Thread ) 1 Set
02 Over lock ( 4 Thread ) 1 Set
03 Over lock ( 5 Thread ) 1 Set
04 Lock ( Flat ) 1 Set
05 Lock ( Cylinder Bed ) 1 Set
06 Plain machine 2 Set
18. 18
Cutting :
First stage of readymade garment production, cutting is the most important and major part of ultimate
quality of the production. In this point of view our cutting section has design to achieve the maximum
production. Cutting section have been designed in 1st
floor of the factory space. There are two types of
cutting system, one of them Machine cutting and another is Manual cutting. Two cutting men is engaged
in machine cutting and there about 12 cutting men are working continuously. There is an cutting in
charge, One supervisor and one QC to perform the activities maintaining quality and required quantity.
Cutting is the process which cut out the pattern pieces from specified fabric for making
garments. Once the marker is made, pattern pieces must be cut out of the specified fabric, a
process called "cutting." Currently, several cutting techniques exist, ranging from low- to high-
tech. Although scissors are used very rarely-only when working with very small batches or
sensitive fabrics-cutting continues to be done by hand, particularly in many lower volume
establishments. Here, cutters guide electric cutting machines around the perimeter of pattern
pieces, cutting through the fabric stack. An electric drill may be used to make pattern notches.
Computerized cutting systems are achieving more widespread use as technology costs decrease
and labor costs rise. These computer-driven automated cutters utilize vacuum technology to
hold stacks of fabric in place while cutting. Cutting blades are sharpened automatically based
upon the type of fabric being cut. Gerber Garment Technology manufactures one of the most
commonly used cutting systems. This technology has the advantage of being highly accurate
and fast, but does cost considerably more than other cutting techniques.
19. 19
Types of Cutting
Fully manual:
Hand operated scissor
Manually operated power knife:
Straight knife
Band knife
Round knife
Die cutting
Notcher
Drill
Computerized methods of fabric cutting:
Computer controlled knife cutting
Cutting by Laser beam
Cutting by Water jet
Cutting by Plasma torch
Cutting Q.C : Upon receiving any batch of fabric it required to check Dia, Gsm, Colour
fastness, tone matching and shrinkage are duly checked by our cutting Q.C makes a report on
the fabric to get the cutting approval from merchandiser department.
20. 20
Lay cutting : Mostly we make all fabrics in lay form and cut it by marking as per
pattern, so the fabric is getting more relaxation to avoid further shrinkage and all the
hole, Running shade etc can clearly find out and remove. There are about 15 workers
are engaged to do the work properly so that we can meet the shipment date with
maintain quality. We always try our best to meet the 100% Quality label.
21. 21
Sewing:
We have four line for sewing what is consisted with various Machines like Over lock, Flat lock,
Plain Machine, Button hole, Rib Cutter, Khansai etc. There are two hundred and sixteen
Machines for various kinds of buyer’s requirement. We have been maintaining need based
machine settings as required by needle type like 3 Thread, 4 Thread, 5 Thread and even Ball
Point needle. We some time do the chore hem when it is required. Buyer US POLO Chicco and
SMYK are the exemplification of such type of Hem.
22. 22
Main Sewing Unit :
The main sewing floor are designed by 4 line of selected machinery. Each line are headed
by 1 Supervisor and 1 input Assistant Required Operator and Helper as Lay out base on the
Garments style and design.
23. 23
Sewing process flow Chart:
forward it to the finishing section
garments inspection
get full garments as output
sewing started
print & embroidery check
measurement check
input
24. 24
Machinery of Main Unit
SL NO Name Of Machines No. Of Machines
01 Over lock ( 4 Thread ) 60 Set
02 Over lock ( 5 Thread ) 25 Set
03 Lock ( Flat ) 18 Set
04 Lock ( Cylinder Bed ) 26 Set
05 Feed of the arm 8 Set
06 Plain machine 56 Set
07 Button hole 01 Set
08 Button stretch 01 Set
09 Rib cutter 02 Set
10 Back tape 02 Set
11 Cutting machine 02 Set
12 Iron ( Steam ) 15 Set
25. 25
Process Flow of a Basic T-Shirt:
Inspection
Thread cutting
Button attaching machine
Button hole machine
side band tape join (Plain machine)
Placket stitching of bottom part (Plain machine)
Attaching twill tape with neck (Plane machine)
Cuff shape (Overlock)
Stitching Collar (Overlock)
Collor tag (Plain machine)
Shoulder top seam (Plain machine)
Stitching twill tape (Plane machine)
Attaching care level (Plane machine)
Stitching shoulder (Overlock, 4 thread)
Separating placket & stitching nose cut (Plain machine)
Placket attached with front part (Plain machine)
Moon attached with back part (Plain machine)
Indicating placket mark
Machine front and back part
26. 26
Q.C :
In line inspection :
A team of 4 Q.C. inspector are working in the every stage of the total
production. In order to meet up the instant quality and predictability.
Out line inspection (RANDOM) :
Each garment get enter to “out line inspection area” are duly check by a 25
members Q.C team as random inspection.
27. 27
Final inspection :
Even though A garment passed by the random inspection team are duly check
and approved by them before ironing.
27
Final inspection :
Even though A garment passed by the random inspection team are duly check
and approved by them before ironing.
27
Final inspection :
Even though A garment passed by the random inspection team are duly check
and approved by them before ironing.
28. 28
Garment finishing Process flowchart of garment finishing:
final inspection by buyer
bar code ( buyer wise sticker)
28
Garment finishing Process flowchart of garment finishing:
final inspection by buyer
cartooning
metal check
bar code ( buyer wise sticker)
poly
folding
get up change
hang tag
inspection
ironing
finishing input
28
Garment finishing Process flowchart of garment finishing:
29. 29
Faults inspected in tte end table:
Broken Sto
Skip Sto
Drop Sto
Join Sto
Unven Sto
Over Sto
Unven seam allowance
Open seam
Puckering
Uneven shape
Rawedge
Dirty stain
Oil stain
Incorrect measurement
Shading
Bad tension
Incorrect size level
Unmatched side
Reverse attachment
Needle hole
Wrong trims
Missing trims
(D) Ironing section : The ironing section of the total production line are equipped by 12 set of
steam ironing system.
30. 30
Iron Q.C :
The final inspection team is also take care of the garments after ironing and the
ultimate measurement shrinkage are duly check before packing.
Packing and Cartooning Section :
A separate team of some skill worker are working in the final stage of “ Total
production line”. Who those have very fast working speed and knowledge about “
PRESENTATION & DECORATION” of the final product.
A 10 members team are working for cartooning with the experience of proper
counting,setting, assorting and balling of the carton.
31. 31
PRINTING:
In four knit wear lLd. hand screen printing is carried out. Here various types of screen printing
are done. They are mentioned below:
1. Base/pigment printing
2. Rubber printing
3. High density printing
4. Plastisol
5. Discharge
6. Metallic
7. Puff
8. Foil
9. Glitter
10. Transfer
11. Flock
12. Water jetpoint
13. Pearl
Process flow chart:
Design obtained from swatch
Design selection and colour separation
Production of design repeats by using software
Preparation of screen manually and adding photo sensitive polymer
Design is replaced in mesh fabric by exposing to light
Placing the fabric on the printing table as measured taken
32. 32
Printing paste preparation
Printing the fabric by screen
Curing the fabric at required temperature(140-180ºC)for 1-3 mins
Software used for design:
1. Abobe photoshop
2. Adobe illustrator
3. Corel draw
Paper used:
Delta laser sheet
Sometimes tracing paper is also used for small motif.
Mesh of fabric:
16(Dot design) , 90(High density printing) , 110 , 60 etc.
Screen size:
1. 14´´× 16´´
2. 16´´× 18´´
3. 18´´× 20´´
4. 28´´× 32´´ etc.
33. 33
Squeeze:
1. China : For dot printing
2. Bangladesh : For solid
Printing Table:
Dimension
1. 4ft×80ft
2. 100ft×2.5ft
Made of :
1. Local: Hard board and rexin
2. China: Glass
Drier used:
Drier (Ahjin machine company).
Production: 6000 Pcs basic print per day with drying arrangement. In four knit wear has own
printing Unit in order to meet up urgent sampling and bulk production and minimize the costing.
35. 35
Knitting Sub Contract:
In order to meet up Bulk knitting with in short time. We have good arrangement with our
associates
who those working with us since long under a associates partnership business agreement.
Associate factory’s details are as follows:
Elora Knitting :
Address: B-179/180 BSCIC Industrial area, Fatullah, Narayanganj.-14000
.
Type of Machine Brand Dia Qty
Single Jercy with lycra FUKAHAMA 23 1 Set
,, FUKAHAMA 24 1 Set
,, FUKAHAMA 25 1 Set
,, FUKAHAMA 26 1 Set
,, FUKAHAMA 28 1 Set
,, FUKAHAMA 30 1 Set
Rib/Inter lock with lycra FUKAHAMA 28 1 Set
,, FUKAHAMA 30 1 Set
,, FUKAHAMA 32 1 Set
,, FUKAHAMA 34 1 Set
,, FUKAHAMA 36 1 Set
,, FUKAHAMA 38 1 Set
,, FUKAHAMA 40 1 Set
36. 36
2) Rahman Sports Wear:
Address: B/369,370,371 BSCIC Industrial area Fatullah, Narayanganj-14000
Type of Machine Brand Dia Qty
Single Jercy with lycra FUKAHAMA 16 1 Set
,, FUKAHAMA 17 1 Set
,, FUKAHAMA 18 1 Set
,, FUKAHAMA 19 1 Set
,, FUKAHAMA 20 1 Set
,, FUKAHAMA 21 1 Set
,, FUKAHAMA 22 1 Set
,, FUKAHAMA 23 1 Set
,, FUKAHAMA 24 1 Set
,, FUKAHAMA 25 1 Set
,, FUKAHAMA 28 1 Set
,, FUKAHAMA 30 1 Set
,, FUKAHAMA 40 1 Set
Rib/Inter lock with lycra JIUNN LONG 36 1 Set
3) M/S. SAYAM KNIT FEB. :
Address: A/97 BSCIC Industrial area Fatullah, Narayanganj-14000
Type of Machine Brand Dia Qty
Rib/Inter lock with lycra JIUNN LONG 30 1 Set
Rib/Inter lock with lycra JIUNN LONG 32 1 Set
Rib/Inter lock with lycra JIUNN LONG 34 1 Set
Rib/Inter lock with lycra JIUNN LONG 36 1 Set
Rib/Inter lock with lycra JIUNN LONG 38 1 Set
Rib/Inter lock with lycra JIUNN LONG 40 1 Set
37. 37
Dyeing Unit :
M/S IBRAHIM KNITEX.
Address : Ailpara, Pathantoli, Siddirgonj, Narayanganj are one of the most reputation dyeing unit
with all kinds of latest Machinery’s for better quality dyeing and shrinkage free finishing line are
equipped with following Machinery’s :-
A. LAB- MACHINERIES :
01. Dyeing-Machine ........Rapid.............Taiwan............................ 20 Pots.
02. Dyeing-Machine ........Rapid............ Taiwan.......................... 12 Pots.
03. Washing-Machine..... Ariston......... Italy ............................... 5.0 Kg.
04. Light box-Available light Sources :
I) Sun Light .........................D-65, D-50.
II) Cool Day Light, Illua CWF, UV, TL 84.
B. DYEING MACHINERIES :
M/C no. Name of the Company Manufacturing Country Model no Number of Mac.
Capacity
01. Fongs Hongkong ECO-38 1SET 600 KG
02. Fongs Hongkong ECO-38 1SET 400 KG
03. Fongs Hongkong ECO-38 1SET 250 KG
04. PMM Turkey 1SET 30 KG
05. Fongs Hongkong ECO-38 1SET 750 KG
06. Fongs Hongkong ECO-38 1SET 1000 KG
07. Fongs Hongkong ECO-38 1SET 600 KG
38. 38
C. FINISHING MACHINERIES :
01 Allooning Squeeze (Double-Nips) Dong Name Korean...Per Day Production- 07 Tons
02, Dryer Machine (3 Chamber, 3 Passage System)..Dong Name Korean Per Day Production- 07 Tons
03, Soft Setting Calendar Dong Nam. Korean Per Day Production- 05 Tons
04 Compacting Machine Tube-Tax’s Per Day Production- 08 Tons
40. 40
Merchandizing can be metaphorically termed as a pivot point around which the whole
organization rotates.
Unlike other departments or functions of an organization which are serially linked
,merchandizing acts as a cross road where the data from different parts of an organization is
communicated, monitor , distributed and channeled in such a way that the goal is achieved
within the agreeable limits of time, money and man power.
Merchandizing plays a foremost vital role in generating orders for the organization so that the
production may not be idle and the company can be managed
Thus merchandizing can be viewed as an interface between the external and internal
environment of an organization. By external environment from export house point of view we
are referring to the buyers who provide orders to an export house, the market information,
demand, current trends, technology up gradation requirements etc.
On the other hand internal environment encompasses various departments within an organization
such as purchase, production, dry processing, cutting, washing, finishing, stores, and planning
etc.
Procurement of garments exports order:
The most critical work is the procurement of garment export order. Normally garments export
order is found from the potential garment importers called garment buyer. Anybody wants to
collect garments export order, should be able to convince the buyer. When the buyer is
convinced about garment production, garments quality, garments costing and garment
delivery/shipment ability of a garments exporter. he or she can think about issuing a garments
export order. To convince the buyer it is better if you can visit his/her office in abroad with your
produced some sample garments & company profile, Even it will be more helpful , if you can
invite & arrange the visit of your prospective buyer to your office, factory to see production
facility, product quality, so that the buyer gets confidence about your garments export ability.
Without clear confidence between buyer & exporter from both sides, may be a risky business
deal. If a garment exporter can continuously deal with only two or three buyer with buyers
satisfaction. it will be sufficient enough to run garment production & garment export business
smoothly round the year.
Requirements of order of style;
1. Fabrication.
2. Measurement list.
3. Art work.
4. Description page.
41. 41
Fabrication:
It includes;
a. Fabric compositions.
b. Fabric constructions.
c. Fabric GSM.
Consumption:
In the garments trade, consumption means quantity of raw materials with a view to determine the
price of garments. In order to calculate the garments quantity, how much fabric, sewing thread,
zipper, button & other accessories required to produce a garments up-to the exporting is called
consumption. Fabric consumption calculation by two processes;
1. From marker (it is accurate).
2. From measurement, (it is approximate).
Basic information relevant to consumption:
1. Measurement with technical specification sheet.
2. Style description.
3. Fabric description.
4. Fabric weight & width.
5. Washing shrinkage.
Consumption calculation formula:
Consumption formula for T-shirt is given below;
[{(length × width) × 2 × 12 × GSM} / 10000000] + Wastages %
42. 42
How to prepare a price quotation for buyers:
In here are three processes for fixation of export prices which are as under :-
a. FOB (Free on board).
b. C & F (Cost & Freight).
c. CIF (Cost, insurance & Freight).
FOB means 'Free on Board`
I.e. exporter does not bear the cost of freight of ship or air. It is buyer (Importer) who himself
bears the freight of ship or air.
During the fixation of FOB price following notes are to be followed carefully:
1. Cost of fabric / Doz. Garments (Woven/Knit)or Cost of yarn /Doz. garments (in case of
sweater).
2. Cost of accessories /Doz. garments.
3. CM (Cost of manufacturing)/doz. Garments.
4. Cost of transportation from factory to seaport or airport.
5. Clearing &f0nuarding cost.
6. Overhead Cost.
7. Commission/Profit.
C&F means Cost of Freight
I.e. FOB (Cost) + Freight = C & F. In the case ship or airfreight is carried by the exporter while
quoting price, the exporter quotes price a bit higher than FOB. The whole responsibility
including the sending of goods to the selected port of the importer is shouldered by the exporter
ship or air. Freight may vary from place to place and shippers to shippers.
CIF means Cost insurance & Freight.
In this case, in addition to the bearing of freight the Cost of insurance is also borne by the
exporter. The exporter, while quoting CIF price, quotes much higher than C & F value i.e. C & F
+ Insurance = CIF. Normally we can add 1% to 1.5% insurance charge with CIF Price.
43. 43
Costing process:
Finish fabric cost: (Yarn price + Knitting cost + dyeing cost)
Body fabric cost: (Total fabric consumption + Total yarn consumption)
Cost of making (CM):……………………………$
Accessories cost:…………………………………$
Overhead cost……………………………………$
Others cost:……………………………………….$
Buyer commission:……………………………….$
Total cost...$
DOCUMENTS
The merchandising department maintains the following documents:-
Job Card
Order confirmation document.
Lab Testing Report
Order Tracking Sheet And Its Status
Shrinkage Testing Report
Cost Sheet
Trim Card
Job Card:
Job card is used to keep a close watch on the time spent by a worker on each job. It can be
prepared by hand or machine. There are four types of job cards that are generally used such as:
Combined time and job card.
Job card for each worker.
Job card for each job.
Piece work card.
44. 44
The job card contains the following in formations such as: Job no, description, quantity required,
quantity finished, time required for the job, total time to finish the job, normal time, over time,
rate, amount, date, and quantity posse and accepted with the inspectors signature.
The advantages of job card are as follows:
It reduces normal idle time.
It gives clear, logical and suitable information to the costing department.
It provides a very useful link between the production control and costing.
Job card gives information about number and particulars of job accurately.
Order confirmation document:
Copy of master LC
Contract sheet:
Contract no
Style no
Shipment date
A.Q.L
Order quantity &size ratio.
Fabric description
Labels and position.
Buyer’s comments and regarding approved sample.
Proved trim card.
Components of a package:
Package consists of the following components:
1. Cover Sheet
2. Fabric Mill Sheet
3. Sketch Sheet
4. Accessories Detail
5. Size Specification Sheet
45. 45
6. Packing Manual
7. Revision History
1. Cover Sheet:
It contains the general information about buyer, style #, garment, season, division.
2. Fabric Mill Sheet:
It contains the information about fabric for garment and it includes:
Division, style, season, type of Fabric, type of yarn, gauge, diameter, GSM, GSM before and
after wash, dyeing, details, finishing details and shrinkage etc.
3. Sketch sheet:
It contains the information about front and back view. It also includes the stitching type i.e.
(overlooks, main stitch, back stitch, folder, and flat lock).
4. Accessories Detail Sheet:
It contains the complete information about stitching threads, button material, button color, and
button thread. It also includes the size of button (16, 18, 20 or 22 line.) and that either buttons
contain two holes or four. Line is the unit of button.
5. Size Specification Sheet:
It contains the size of garments.
TOL
Désignation / Description +/-
A 38 43 47 51 55 59 64 1
B 21 24 26 28 30 32 35 0.5
C 31 34 36 38 40 43 46 1
D 28 31 33 35 37 39 42 1
E 6 7 8 8.5 9.5 10.5 11.5 0.5
F 2.5 2.5 3 3 3 3.5 3.5 0.25
G 33 39 42 46 49 52 55 1
H 14 15 16 16.5 17.5 18.5 19.5 0.5
I 11 12 13 14 15 16 17 0.5
1/2 BUST MEASUREMENT / 1/2 tour de poitrine
SHOULDER LENGTH / Longueur épaule
1/2 STRAIGHT ARMHOLE / 1/2 Emmanchure droite
1/2 SLEEVE WIDTH UNDERARM / 1/2 largeur haut
de manche
1/2 BOTTOM MEASUREMENT / 1/2 tour de base
RIB
143 4/5 126 8 10
SHOULDER SLOPE HEIGHT / Hauteur pente
d'épaule
TOTAL FRONT LENGTH FROM TIP SHOULDER /
Longueur totale de l'épaule
SLEEVE LENGTH / Longueur de manche
FRONT BREADTH / Carrure devant
TT
49. 49
In four knit wear ltd factory is full under processing for compliance with ILO and
Bangladesh Labor Law. Their company policy
is as follows:
No child labor.
No forced labor.
Transport facilities for worker.
Hours of work.
Voluntary over time.
Intervals for rest.
Weekly holidays.
Annual leave.
Festival holidays & leaves with bonus.
Maternity protection.
Worker's welfare committee.
Mineral drinking water.
Sanitary facilities.
First aid box.
SAFETY
G) FIRE EXTINGUISHER:
G 1) CENTRAL FIRE FIGHTING SET WITH 6 BY PASS 5000 LTR CAPACITY
G 2) SPRAY MACHINE
G 3) EMERGENCY EXIT.
52. 52
We have completed our industrial attachment successfully by the grace of Allah.
Industrial attachment sends us to the expected destiny of practical life. The completion of the two
months Industrial attachment at Four Knit Wear LTD. I have got the impression that factory is
one of the most modern export oriented knit garments in Bangladesh. Though it was established
only a few year’s ago, it has earned “very good reputations” for its best performance over many
other export oriented textile mills.
Mill is settled with utility to give all convenient supports to the productions. It had self-power
generator system to satisfy total power consumptions of the mill.
I am enough fortunate that I have got an opportunity of having a training in this mill. During the
training period I received co-operation and association from the authority full & found all man,
machines & materials on appreciable working condition. All stuffs & officers were very sincere
& devoted their duties to achieve their goal.
