2. TPM is a productive maintenance implemented by
all employees in an organization.
TPM involves everyone in the organization from
operators to senior management in equipment
improvement.
3. Total = All individuals in the organization
working together.
Productive = production of goods that meet or
exceed customer’s expectations.
Maintenance = keeping equipment and plant in
good condition at all times.
4. This is an innovative Japanese concept.
Developed in 1951.
Nippondenso was the 1st
company that
implemented TPM in 1960.
Based on these developments Nippondenso
was awarded the distinguished plant prize for
developing and implementing TPM, by the
Japanese Institute of Plant Engineers ( JIPE ).
This Nippondenso became the first company to
obtain the TPM certifications.
5. Increase production quality.
Increase job satisfaction.
Using teams for continuous improvement.
Improve the state of maintenance
6. Avoid wastage in quickly changing economic
environment.
Producing goods with out reducing product quality.
Reduce cost for production
Goods send to the customer must be non defective.
8. Based on five Japanese words that begin with
‘S’, the 5S Philosophy focuses on effective work
place organization and standardized work
procedures.
5 S’s
1. Sort :(Seiri)
2. Set In Order:(Seiton)
3. Shine: (Seiso)
4. Standardize: (Seiketsu)
5. Sustain: (Shitsuke)
9. Simplifies work environment
reduces waste
Improves quality
Improves safety
Provide self esteem for everyone in the
organization.