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TPM Club India Overview of TPM
 Confederation of Indian Industry
Total Productive Maintenance
Presentation Material
TPM Club India Overview of TPM
 Confederation of Indian Industry
Basics of TPM
TPM Club India Overview of TPM
 Confederation of Indian Industry
TPM STANDS FOR…….
Total Profit Management
Through
Total Perfect Manufacture
Through
Total Productive Maintenance
Through
Total People Management
Total Proud Management
TPM Club India Overview of TPM
 Confederation of Indian Industry
Progress of Equipment Management
In Japan and Future Planning
• TPM development is unmanned operation plants by
employing FA/CIM
TPM in unmanned operation
plants
2000s
• Global and general TPM activity including local
production
Global TPM
1990s
• TPM activity by all members related to production,
development, business, and management, etc.
Companywide TPM (whole
industry)
1980s
• Production maintenance by all members related to
equipment planning, operation and maintenance
TPM in production department
(Manufacturing industry)
1970s
• Management of total equipment life (equipment
planning, maintenance, improvement, revision) by
the person in charge of equipment from the
economical point of view
Production maintenance
1960s
• Repairing after failure by the person in charge of
repairs.
• Management of equipment is not considered
Breakdown maintenance
Before 1950s
Explanation
Key-words
Years
• Preventive maintenance of equipment by the person
in charge of maintenance
• Economical maintenance control
Preventive maintenance
1950s
TPM Club India Overview of TPM
 Confederation of Indian Industry
Problems faced by companies
• Tough Competition
• Globalization
• Increase in
– Raw material cost
– Energy cost
• Productivity low
• Customer complaints
• Defective products
• Non - adherence to delivery
time
• Increase in wages and
salaries
• low knowledge and skill level
of workers
• Losses are high
External Factors Internal Factors
TPM Club India Overview of TPM
 Confederation of Indian Industry
How does TPM
address these
issues ?
TPM Club India Overview of TPM
 Confederation of Indian Industry
DEFINITION OF TPM ( PRODUCTION TPM )
1. To set a goal to maximise equipment efficiency
(overall efficiency).
What is TPM?
2. By establishing a total system for PM for the
entire life of equipment.
3. Participation by all departments, including
equipment planning, operating and
maintenance departments.
4. Involving all personnel, including top personnel
to first-line operators.
5. For promoting PM by motivation management,
namely, by autonomous small-group activities.
TPM Club India Overview of TPM
 Confederation of Indian Industry
TPM DEFINITION (contd)
TPM MEANS …………..
1. Taking as a prime objective a company structure that
pursues production efficiency to its ultimate limits.
( = Comprehensive efficiency)
2. Putting together a practical shop-floor system to prevent
losses before they occur throughout the entire production
system’s life cycle: Zero accidents, Zero Defects, Zero
Breakdown etc.
3. Involving all functions, including production, Development,
Sales and Management.
4. Having all employees participate from top executives to
front-line workers
5. Achieving Zero losses through overlapping small groups.

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JH Overview.ppt

  • 1. TPM Club India Overview of TPM  Confederation of Indian Industry Total Productive Maintenance Presentation Material
  • 2. TPM Club India Overview of TPM  Confederation of Indian Industry Basics of TPM
  • 3. TPM Club India Overview of TPM  Confederation of Indian Industry TPM STANDS FOR……. Total Profit Management Through Total Perfect Manufacture Through Total Productive Maintenance Through Total People Management Total Proud Management
  • 4. TPM Club India Overview of TPM  Confederation of Indian Industry Progress of Equipment Management In Japan and Future Planning • TPM development is unmanned operation plants by employing FA/CIM TPM in unmanned operation plants 2000s • Global and general TPM activity including local production Global TPM 1990s • TPM activity by all members related to production, development, business, and management, etc. Companywide TPM (whole industry) 1980s • Production maintenance by all members related to equipment planning, operation and maintenance TPM in production department (Manufacturing industry) 1970s • Management of total equipment life (equipment planning, maintenance, improvement, revision) by the person in charge of equipment from the economical point of view Production maintenance 1960s • Repairing after failure by the person in charge of repairs. • Management of equipment is not considered Breakdown maintenance Before 1950s Explanation Key-words Years • Preventive maintenance of equipment by the person in charge of maintenance • Economical maintenance control Preventive maintenance 1950s
  • 5. TPM Club India Overview of TPM  Confederation of Indian Industry Problems faced by companies • Tough Competition • Globalization • Increase in – Raw material cost – Energy cost • Productivity low • Customer complaints • Defective products • Non - adherence to delivery time • Increase in wages and salaries • low knowledge and skill level of workers • Losses are high External Factors Internal Factors
  • 6. TPM Club India Overview of TPM  Confederation of Indian Industry How does TPM address these issues ?
  • 7. TPM Club India Overview of TPM  Confederation of Indian Industry DEFINITION OF TPM ( PRODUCTION TPM ) 1. To set a goal to maximise equipment efficiency (overall efficiency). What is TPM? 2. By establishing a total system for PM for the entire life of equipment. 3. Participation by all departments, including equipment planning, operating and maintenance departments. 4. Involving all personnel, including top personnel to first-line operators. 5. For promoting PM by motivation management, namely, by autonomous small-group activities.
  • 8. TPM Club India Overview of TPM  Confederation of Indian Industry TPM DEFINITION (contd) TPM MEANS ………….. 1. Taking as a prime objective a company structure that pursues production efficiency to its ultimate limits. ( = Comprehensive efficiency) 2. Putting together a practical shop-floor system to prevent losses before they occur throughout the entire production system’s life cycle: Zero accidents, Zero Defects, Zero Breakdown etc. 3. Involving all functions, including production, Development, Sales and Management. 4. Having all employees participate from top executives to front-line workers 5. Achieving Zero losses through overlapping small groups.