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STUDY ON STRUCTURAL BEHAVIOUR OF TRANSMISSION LINE TOWER USING GFRP MATERIAL
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STUDY ON STRUCTURAL BEHAVIOUR OF TRANSMISSION LINE TOWER USING GFRP MATERIAL
1.
International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 10 Issue: 02 | Feb 2023 www.irjet.net p-ISSN: 2395-0072 © 2023, IRJET | Impact Factor value: 8.226 | ISO 9001:2008 Certified Journal | Page 555 STUDY ON STRUCTURAL BEHAVIOUR OF TRANSMISSION LINE TOWER USING GFRP MATERIAL AAQIB FIRDOUS1 1, PG Student, Department of Civil Engineering, Excel Engineering College. Komarpalayam ---------------------------------------------------------------------***--------------------------------------------------------------------- Abstract - This thesis deals with the excremental investigation on the properties of GFRP (Glass Fiber Reinforced Polymer) In this Thesis we use the GFRP to find out the behavior of the final product made by this material which is line transmission tower. Due to the rapidpopulationgrowth and rapid urbanization the natural resources are depleting day by day. So the natural aggregates are very hard to obtain. So many people are opting to use the GFRP (Glass Fiber Reinforced Polymer) instead of the conventional iron or steel channels. The cost of conventional iron or steel channels as compared to GFRP is also very high due to the high demand of it in construction works. GFRP will reduce the quarrying and mining of iron and steel ores thereby reducing the use of natural resources excessively. The land surface can be prevented from any unwanted excavation and hence ecological disturbances will be reduced to conserve the conventional natural iron ore for other important construction works. The compression and the tensile tests are carriedoutinthe thesis to find out the behavior of the different types of the joints and channel sections with differenttypesofconnections. And the result is carried out and accordingly the conclusion is given. Key Words: GFRP (Glass Fiber Reinforced Polymer), Transmission tower, Urbanization, Construction. 1. INTRODUCTION. A “composite material” is made of two or more constituent materials with different physical and chemical properties. The composite components remain separate and distinct on a microscopic level within the finished structure, which is designed to have specific properties. FRP (Fiber Reinforced Polymer) material was first used at the start of the 20th century as a niche application for military use. Now, FRP composite materials are widely used in various industries such as aerospace, automotive, construction, sport and recreation, marine and energy. Because using FRP bars to replacesteel barscansignificantly improve the durability and reduce the life-cycle costs of the concrete structures, concretestructuresreinforcedwithFRP bars, pre stressed FRP bars and FRP anchor bolts are being more and more used in bridge, offshore structures, nuclear reactor engineering, airport pavement, underground constructions and coal mine tunnel structures with the promulgation and implementation of the design specifications. Fig-1 Glass Fiber Reinforced Polymer 1.1 VARIOUS TYPES OF FIBERS 1 Natural or Organic Fiber: Jute fiber Coir fiber Bamboo fiber Sisal Fiber 2 Inorganic Fibers: Glass fiber Carbon fiber Aramid fiber 1.1.1 Glass Fiber Glass fibers are glass drawn into finer filaments of 7 to 24 microns. Because of the all-round properties and low cost, almost 95 % of composites used for the general and industrial applications are with glass fibers as reinforcements.
2.
International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 10 Issue: 02 | Feb 2023 www.irjet.net p-ISSN: 2395-0072 © 2023, IRJET | Impact Factor value: 8.226 | ISO 9001:2008 Certified Journal | Page 556 Fig-2 Glass Fiber 2 SCOPE Pultruded sectionsofFiberReinforcedcompositematerial are one of the emerging constructionmaterials.Lightweight, High strength, good corrosion and fire resistance including Tailor able properties are the attractive features for considering such materials as favourable one by the Engineers, Constructors, Academicians and other personnel involved. While there materials are quite frequently used materials in western countries including china in various fields, the momentum in our nation has not yet picked up due to lack of reasonable research in the field. While FRP materials are prevalently used in Aeronautical/Space industries, utilization in construction sector is very scarce and limited. Transmission tower are vital structures both in power sector as well asincommunicationsectorconstructed so far only using conventional metallic angle/channel sections such towers while exposed to adverse environmental conditions undergo gradual/sudden degradation/deteriorated due to corrosion or other defects. 3 MATERIAL PROPERTIES Composite material made of a polymer reinforced with Fibers. Consist of thermosetting resins and glass Fiber. The manufacturing process involves the addition polymerization and step growth polymerization .the plastic which is under polymerization is mixed with glass Fiber, enhance the strength and elasticity of the plastic .this results in the formation of glass Fiber reinforced plastics GFRP). 4 CONNECTION DETAILS 4.1 TYPES OF JOINTS • Butt joint • Lap joint 4.2 TYPES OF CONNECTIONS • Bolted connection • Adhesive connection • Combined or Hybrid connection 4.3 JOINT CONNECTIONS WITH BOLTS BUTT JOINT-BOLTED CONNECTION BUTT JOINT – ADHESIVE CONNECTION LAP JOINT-BOLTED CONNECTION LAP JOINT- ADHESIVE CONNECTION 4.1.1 BUTT JOINT A butt joint isa technique inwhichtwopiecesofmaterials are joined by simply placing their ends together without any special shaping. The name ‘butt joint’ comes from the way of material is joined together. The butt joint is thesimplestjoint to make since it merely involves cutting the wood to the appropriate length and butting them together. Fig-3 Butt Joint 4.1.2 LAP JOINT A lap joint or overlap joint is a joint in whichthemembers overlap. Lap joints can be used to join wood, plastics and metals.
3.
International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 10 Issue: 02 | Feb 2023 www.irjet.net p-ISSN: 2395-0072 © 2023, IRJET | Impact Factor value: 8.226 | ISO 9001:2008 Certified Journal | Page 557 Fig-4 lap joint 4.2.1 BOLTED CONNECTION To achieve an efficient bolted joint design, the structural two limitations are mainly considered. First, composites are too brittle to be analyzed using the conventional ,fully plastic method of designingmetallicboltedjointsbecausecomposite fibers fail in a brittle mode at a typical strain level of 2%, whereas ductile metals13% before failure, enabling drastic load redistribution between the fasteners. Second, the use of linear elastic analysis is equally inappropriate due to the great strength increase resulting from beginmicrofailuresin the immediate vicinity of small bolt holes. 4.2.2 ADHESIVES Adhesive is a general term used for substances (e.g., cement, glue and paste)capableofholdingmaterialstogether by surface attachment. Adhesion is associated with intermolecular forcesacting across an interface andinvolves a consideration of surface energies and interfacial tensions. The materials being joined are referred to as the “adherents” or “substrates”. 4.2.3 COMBINED CONNECTION In combination joints, both adhesives and mechanical fasteners are used. This method of joining composites can provide the joint with greater capacity and reliability. In combined joints, the inherent strengths of the component elements are enhanced to produce a joint that displays significantly improved performance. 4.3.1 BUTT JOINT-BOLTED CONNECTION In butt joint, there is a gusset plate size 5cm *10cm used to connect the respective two GFRP materials .Theminimum available bolts size 6mm is used in this connection .Three types of connections are made such as 4 bolted , 6 bolted and 8 bolted with the same sizes of gusset plates. Butt Joint-Bolted Connection 4.3.2 BUTT JOINT – ADHESIVE CONNECTION In these connections, also the gusset plates size 5cm*10cm are used .butthesmallchangeofconnectingagent as adhesive (resins) is used .first the two specimens are connectedand further the gusset plates are providing forthe extra support. Butt Joint – Adhesive Connection 4.3.3 LAP JOINT-BOLTED CONNECTION In lap joint, there is a concept of overlapping in the specified size of 5cm of two materials for their respective number of bolts. 4bolted and 6bolted connections are made without any risk. But in 8bolted lap there is a risk in spacing between bolts. Lap Joint-Bolted Connection 4.3.4 LAP JOINT- ADHESIVE CONNECTION In lap joint, there is a secondchoiceofusingadhesivesas a connecting agent. The overlapping space as like that of gusset plate size 5cm .it is a quicker reaction of connecting two materials.
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International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 10 Issue: 02 | Feb 2023 www.irjet.net p-ISSN: 2395-0072 © 2023, IRJET | Impact Factor value: 8.226 | ISO 9001:2008 Certified Journal | Page 558 Lap Joint-Adhesive Connection 4. LABORATORY PROCESS Marking: The required dimensions of hole drillings are initially marked and further specimens are drilled for its desired shape. Marking Cutting: Initially the specimens are shapely cut in the sizeof 15cm as length for each type of connections. Dimension of the width of the specimen taken is 50mm. Cutting Drilling: The minimum size of drilling is made that is 6mm bolted holes. Drilling 5 EXPERIMENTAL STUDIES The Various Connections of Channel Sections are done by proper drilling and markings. The connections are tightened by fasteners. The various connections and its descriptions are mentioned below. Table-1 Description of Channel Section and its connection 6 RESULTS AND DISCUSSION 6.1 TESTING OF GRPF CHANNEL SECTION The following are the various properties testoftheGFRP channel section and its connection tests. 6.1.1 COMPRESSION TEST Compression test are performed according to ASTM D- 695 to evaluate the behavior of the material when it is subjected to compressive load. Samples are placed between two parallel platens in a universal testing machine and then slowly compressed at low and uniform rate. The maximum load is recorded as well as stress / strain data. The material compressive modulus can be obtained using this test. TYPE S OF JOINT S DESCRIP TION BOLTED ADHE SIVE JOIN T HYBRID 4 6 8 4 6 8 Butt Length 30 30 30 30 30 30 30 Width 10 10 10 10 10 10 10 Thicknes s 0.3 0.3 0.3 0.3 0.3 0.3 0.3 No. of Specimen 2 2 2 2 2 2 2 Max. Force 96. 9 44. 2 38. 4 42.06 30 0 27 8 38. 5 Lap Length 25 25 25 25 25 25 25 Width 10 10 10 10 10 10 10 Thicknes s 0.3 0.3 0.3 0.3 0.3 0.3 0.3 No. of Specimen 2 2 2 2 2 2 2 Max. Force 26. 9 10 2 78. 7 30.53 14 8 99 75. 3
5.
International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 10 Issue: 02 | Feb 2023 www.irjet.net p-ISSN: 2395-0072 © 2023, IRJET | Impact Factor value: 8.226 | ISO 9001:2008 Certified Journal | Page 559 Compression test of Channel Section Compression test of 4 Bolted Channel Butt Joint Compression test of 6 Bolted Channel Butt Joint Compression test of 8 Bolted Channel Butt Joint Compression test of 4 Bolted Channel Lap Joint Compression test of 6 Bolted Channel Lap Joint Compression test of 8 Bolted Channel Lap Joint Compression test of Channel Adhesive Butt Joint Compression test of Channel Combined 4 bolted Butt Joint Compression test of Channel Combined 6 bolted Butt Joint
6.
International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 10 Issue: 02 | Feb 2023 www.irjet.net p-ISSN: 2395-0072 © 2023, IRJET | Impact Factor value: 8.226 | ISO 9001:2008 Certified Journal | Page 560 Compression test of Channel Combined 8 bolted Butt Joint Compression test of Channel Combined 4 bolted Lap Joint Compression test of Channel Combined 6 bolted Lap Joint Compression test of Channel Combined 8 bolted Lap Joint 6.1.2 TENSILE TEST Tension tests are performed according to ASTM D-3039 using coupons placed in a universal testing machine. A tensile load is slowly and uniformly applied to the sample until it fails. An extensometer may be located on the area to measure the extension as the load is applied. The load magnitude and extension are recorded. Values for tensile strength and tensile modulus can be obtained with the test can be performed on new and aged samples to determine any changes in property Table-2 Tensile test of Channel Section Tensile test of Channel Section 6.2 DISCUSSION According to our experiments, the various connections of channel sections based on the bolts and adhesive are taken into account by the crush (%) and its Standard Force (MPa). The above mentioned graphsgive the values of the various connections. This shows that the Hybrid connections experience more Forces. 6.2.1 THE HYBRID CONNECTION The Hybrid butt joints of various bolted connection are graphed by standard forces on the Vertical axis. This shows that the forces exerted by 4-bolted Hybrid butt joints are high as compared to the other connections. Comparison of Hybrid Butt 4 6 8 bolted Joint The Hybrid Lap joints of various bolted connection are graphed by standard forces on the Vertical axis. This shows that the forces exerted by 4-bolted Hybrid Lap joints are high as compared to the other connections. Specimen ID E MPa P N S MPa Ɛ at failure % h m m b mm A m m2 Channel 2213 2.19 162 87.4 1 217. 165 5 1.2429378 01 6 12.5 75
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International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 10 Issue: 02 | Feb 2023 www.irjet.net p-ISSN: 2395-0072 © 2023, IRJET | Impact Factor value: 8.226 | ISO 9001:2008 Certified Journal | Page 561 Comparison of Hybrid Lap 4 6 8 bolted Joint 6.2.2 BOLTED CONNECTION The bolted connections ofbuttjointsaregraphed by standard forces on the Vertical axis. This shows that the forces exerted by 4-bolted butt joints are high as compared to the other connections. Comparison of Butt Joints of 4 6 8 bolted Joint The bolted connections of lap joints are graphed by standard forces on the Vertical axis. This shows that the forces exerted by 6-bolted lap joints are high as compared to the other connections. Comparison of lap Joints of 4 6 8 bolted Joint From the four graphs the 4-bolted Combined Butt Joint and the 6 bolted Lap joints are compared and Plotted in the Same Graph. This clearly shows that the 4-bolted combined Butt joints have high values. Comparison of 4-Bolted Hybrid Butt and 6-Bolted Lap Joint By analyzingall thesectionsthemaximumforcethat experienced by all the various connections are charted below. Comparison of all type of Connection and Joints Table-3 The compressive strain on hard plastics of various Connections and Joints 7 CONCLUSIONS There is an increasing demand for alternatives to conventional construction materials in infrastructural applications in the present days. In this front, Fiber Reinforced Plastics (FRPs) has attracted a great deal of attention. But one of the obstacles towards widespread use of FRP materials in infrastructural applicationsisconnection of FRP members. In order to use the FRP material in structural applications a better understanding of FRP connections and setting proper design methods is very important. This Paper deals with the different types of SPECIMENID slow shigh L0CH Ec ESec s0.1 s2 sM eM ecM eM(Corr.) L0 CHANNELSECTION4BOULTBUTTJOINT 0.28074 0.535207 7.29 0.119905 0.084555 0.799956 1.881745 96.86725 26.30161 26.30161 26.50576 7.29 CHANNELSECTION6BOULTBUTTJOINT 0.364705 1.012843 7.29 0.318393 0.198758 1.75956 4.73905 60.03841 9.87823 9.87823 9.941796 7.29 CHANNELSECTION8BOULTBUTTJOINT 0.269707 0.606369 7.29 0.166555 0.134136 0.856224 2.700384 38.52007 18.70349 18.70349 18.82744 7.29 CHANNELSECTION4BOULTBUTTJOINTHYBRID 0.092601 0.110733 7.29 0.008453 0.108422 1.677117 299.4468 49.36601 49.36601 50.42275 7.29 CHANNELSECTION6BOULTBUTTJOINTHYBRID 0.224945 0.501256 7.29 0.138025 0.113844 0.949783 1.23749 278.0634 33.87774 33.87774 33.9951 7.29 CHANNELSECTION8BOULTBUTTJOINTHYBRID 0.175249 0.253061 7.29 0.028327 0.037137 0.171142 1.969178 38.4017 37.90654 37.90654 38.43725 7.29 CHANNELSECTION4BOULTLAPJOINT 0.225246 0.478312 7.29 0.125171 0.091204 0.881688 0.911422 148.1337 35.13975 35.13975 35.2779 7.29 CHANNELSECTION6BOULTLAPJOINT 0.14107 0.181832 7.29 0.019452 0.019002 0.226186 1.920988 101.4284 26.63819 26.63819 27.33408 7.29 CHANNELSECTION8BOULTLAPJOINT 0.260016 0.581672 7.29 0.162404 0.077858 0.664867 0.854808 82.40362 32.64496 32.64496 32.75832 7.29 CHANNELSECTION4BOULTLAPJOINTHYBRID 0.703761 2.390536 7.29 0.85449 0.667916 4.486914 12.65224 26.85829 5.072095 5.072095 5.11181 7.29 CHANNELSECTION6BOULTLAPJOINTHYBRID 0.231816 0.544378 7.29 0.153236 0.083654 0.767816 0.916388 102.7922 45.72091 45.72091 45.82666 7.29 CHANNELSECTION8BOULTLAPJOINTHYBRID 0.519288 0.66731 7.29 0.074937 0.071234 0.733326 5.420013 80.44443 13.72025 13.72025 14.37529 7.29 CHANNELSECTIONADHESIVE BUTTJOINT 0.107616 0.111733 7.29 0.001857 0.109134 0.876051 42.06946 12.74466 12.74466 18.55142 7.29 CHANNELSECTIONADHESIVELAPJOINT 0.198979 0.389146 7.29 0.095995 0.102303 1.321795 1.497406 35.99325 15.3606 15.3606 15.51487 7.29
8.
International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 10 Issue: 02 | Feb 2023 www.irjet.net p-ISSN: 2395-0072 © 2023, IRJET | Impact Factor value: 8.226 | ISO 9001:2008 Certified Journal | Page 562 connection details of pultrudedglass Fiberreinforcedplastic (GFRP) angle sections such as mechanical, bonded and hybrid connections. Different aspects such load transfer mechanism anddifferentfailuremodeshave been presented. The literature review has been carried out. As per ASTM codes, the specimens were visually inspected to identified the surface defects in GFRP Specimens. The various connections made on the GFRP materials to identify the external loads like compression and lateral loads that were acts in the vertical columns on the transmission line towers were measured. From this experiment we can concluded that the 4 bolted hybrid butt connections experiences the maximum forces, it can withstand more forces compared to the other connections and joints. If the transmission tower is constructed in Bolted connection, then it should be constructed with 6 bolted lap connection. REFERENCES [1] AfiqahNadhirah ,SalmiaBeddu(2017) Properties of Fiberglass Crossarm in Transmission Tower - A Review [2] P. Antonopoulo and Thanasis C. Triantafillou, M.ASCE Experimental investigation of frp- strengthened Rc beam-column joints. [3] Girão-Coelho AM, Mottram JT(2015) A review of the behaviour and analysis of bolted connections in pultruded Fiber reinforced polymers. Materials & Design 74, 86-107. [4] Hernandez.R – Corona and Ramirez – Vazuquez (2015)“experimental investigation of rc beams strengthened with externally bonded frp composites” [5] ASTM D695 [6] IS 802(Part 1/Sec 1) : 1995 BIOGRAPHIES AAQIB FORDOUS is a Civil EngineerfromtheAnna University. His latest paper was “Design and analysis of 4 in 1 school complex” published in IRJET.
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