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Review on Design and Fabrication of Multi-Sieve Sand Sieving Machine
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Review on Design and Fabrication of Multi-Sieve Sand Sieving Machine
1.
International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 09 Issue: 05 | May 2022 www.irjet.net p-ISSN: 2395-0072 © 2022, IRJET | Impact Factor value: 7.529 | ISO 9001:2008 Certified Journal | Page 434 Review on Design and Fabrication of Multi-Sieve Sand Sieving Machine Himanshu Meshram1, Nihal Bawankar2, Yash Nikhar3, Danish Khan4, Labhesh Petkar5, Dr. M. Shakebuddin6 1,2,3,4,5 Student of Anjuman College of Engineering & Technology, Nagpur, India 6Professor, Dept. of Mechanical Engineering, Anjuman College of Engineering & Technology, Nagpur, India ---------------------------------------------------------------------***--------------------------------------------------------------------- Abstract - Sand is the basic requirement at the construction site. Different grading of sand has different work functions. It is being tedious work to sieve the sand of a particular grade for the particular work. Evolving into the machine and mechanism where things are getting automatic and manual work is transforming into machine work, even today the sieving of sand is done by using the mesh sieving technique. This technique operates manually, where the mesh of the desired size is kept at an inclination with the ground and the sand is poured onto it and a labor sweep that sand onto that mesh. This process is time-consuming and hence to sieve the fine grade of sand, more time will be required. To overcome this problem, we are designing and developing a multi-plate sieving machine that will help to sieve the sand of various grades by changing the sieve plates accordingly. Key Words: Sand Sieving, Sieve, Multi-Sieve, Motor Operated, Sand, Vibrations, Old Hand Operated Technique. 1. INTRODUCTION Sand is the basic entity used majorly at the constructionsite. Different size of sand has a different usage, particularly at the construction site. Plastering requires the fine grading of sand (0.07mm- 0.25mm) whereas flooring requires a lesser grading size of sand (0.25-5mm). As per the requirement at the site, the sand has to be sieved off. Depending on the work, a particular grade of sand is sieved. Mainly the sand sieving machine having a single sieving plate is being used which is not possible to operate at the construction site where the requirement of grading sand changes depending upon the work function. To date, even though there are few machines that can sieve the sand but hardly they are being used at the construction site. Today also the major part of sand sieving is done by the old technique or manually. Manually sand sieving technique requires more amount of time to sieve the fine grade of sand. This will increase the labour workload and hence the labour cost at the construction site. This machine can be used for various industries and various operations such as road divider making operation, resin industry, Powder andtilesindustry, Marble powder industry,etc. 2. LITERATURE REVIEW Author Swapnil Bhote Paper Title Design and Fabrication of multi-purpose sieving machine [1] Mechanism Sliding mechanism; Pulley belt mechanism Motion Sliding motion, back and forth motion Construction The sieve plate is clamped or attached with the help of a metal plate with the mainframe. main sieve frame is attached to the one end of the shaft and the other end is attached to the pulley belt mechanism which is further attached to the main shaft of the motor Mode of operation Motor operated Limitation 1) Only one sieve can be used at a time 2) Have limited usage as the machine is not designed for all purpose of sieving. Take aways 1) Design on how to clamp sieve with the frame 2) Calculations Author Sohan Hapsenkar Paper Title Design And Fabrication Of Industrial Sand Screening Machine For Green Sand [2] Mechanism Belt and pulley mechanism Motion Rotary motion Construction Hollow cylindrical shaped tube round with the mesh on its surface. And that cylinder rotates and the sand is sieved. Hollow cylinder is attached with the belt and pulley mechanism which is further attached to the shaft of the motor Mode of operation Motor operated Limitation 1) Only one sieve can be used at a time 2) Can not be easily transported
2.
International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 09 Issue: 05 | May 2022 www.irjet.net p-ISSN: 2395-0072 © 2022, IRJET | Impact Factor value: 7.529 | ISO 9001:2008 Certified Journal | Page 435 Author Mr. Avadhunt Tigadikar Paper Title Design And Fabrication Of Semi Automated Solar Powered Sand Sieving Machine [3] Mechanism Gear mechanism Motion Sliding motion, back and forth motion Construction Sieve plate is mounted on a sieve frame. The sieve frame is mounted with the rollers at it s lower surface. One end of the shaft is attached to the sieve frame and another is attached to the motor which is operated with the solar power. Mode of operation Solar powered Limitation 1) In monsoon and winter days, battery will not be chargedand hence affect the work load. 2) Only one sieve can be used at a time 3) Have limited usage as the machine is not designed for all purpose of sieving. Author Swapnil Bandgar Paper Title Review On Multi Level Sand Screening Machine And Analysis Of Vibration Mechanism [4] Mechanism Belt drive Motion Vibratory Construction Two sieve are joint in V – Shaped with each other and at inclination with horizontal namely screen1 and screen2. Both the ends of sieve are coupled with the main shaft which is connected with the belt drive mechanism. Mode of operation Motor Operated Limitation 1) No proper waste separation is mentioned Take aways 1) Use of Multiple sieve to reduce the time to sieve the sand Author Zahid Hasan Paper Title Design And Development Of Automatic Sieving Machine For Granular/Powder Materials [5] Mechanism Belt and pulley mechanism Motion Rotary Motion Construction Hollow cylindrical shaped tube round with the mesh on its surface. And that cylinder rotates and the sand is sieved. Hollow cylinder is attachedwiththe belt and pulley mechanism which is further attached to the shaft of the motor Mode of operation Motor operated Limitation 1) Only one sieve can be used at a time 2) Can not be easily transported Take aways Application of sieving machine in various industries Author Oladeji Ogunwole Paper Title Design Construction And Testing Of Dry Sand Sieveing Machine [6] Mechanism Reciprocatingmechanismalongwiththe vibration Motion Vibratory motion Construction Hopper is mounted at the top of the frame. Sieves are attached to the main frame. There are 4 slots for the different size of mesh. An extruder is there at the bottom of the frame Mode of operation Motor Operated Limitation 1) No proper segregation technique for the removal of meshed sand and leftover sand Take aways 1) Concept of multipleuseofmesh plates Author Prasenjeet Mahure Paper Title Review On Multipurpose Sieving Machine [7] Mechanism Slider crank mechanism Motion Sliding motion ; reciprocating motion Construction Sieve plate is mounted on a sieve frame. The sieve frame is mounted with the rollers at it s lower surface. One end of the shaft is attached to the sieve frame and another is attached to the motor. Mode of operation Hand operated Limitation 1) Only one sieve can be used at a
3.
International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 09 Issue: 05 | May 2022 www.irjet.net p-ISSN: 2395-0072 © 2022, IRJET | Impact Factor value: 7.529 | ISO 9001:2008 Certified Journal | Page 436 time 2) No proper waste separation is mentioned 3) Have limited usage as the machine is not designed for all purpose of sieving. Author Aldo Boy A. Atienza Paper Title Design And Fabrication Of Inclinable Trommel Sand Sieve Machine [8] Mechanism Pulley and belt mechanism Motion Rotary motion Construction Hollow cylindrical shaped tube round with the mesh on its surface. And that cylinder rotates and the sand is sieved. Hollow cylinder is attachedwiththe belt and pulley mechanism which is further attached to the shaft of the motor Mode of operation Motor operated Limitation 1) Can not be easily transported Take aways 1) To use different size of sieves 2) Concept of sieved sand collection Author Daniel Minnow Paper Title Design And Construction Of GariSieving Machine [9] Mechanism Belt and pulley mechanism Motion Rotary motion Construction Hollow cylindrical shaped tube round with the mesh on its surface. And that cylinder rotates and the sand is sieved. Hollow cylinder is attachedwiththe belt and pulley mechanism which is further attached to the shaft of the motor Mode of operation Motor operated Limitation 1) No proper detailing about the leftover sand 2) Sand pouring way is not cleared 3) Single sieve can be used 4) Limited usage Author V. Chandramohan Paper Title Design And Fabrication Of Automated Sand Filter And Waste Separator Machine [10] Mechanism Gear drive Motion Reciprocating mechanism Construction Sieve plate is mounted on a sieve frame. The sieve frame is mounted with the rollers at it s lower surface. One end of the shaft is attached to the sieve frame and another is attached to the motor. Mode of operation Motor operated Limitation 1) Limited use 2) Single size of sand can be meshed at a time Take aways 1) Waste separation technique Author Eyere Emagbetere Paper Title Design, Construction And Performance Evaluation Of A Horizontal Sand Sieving Machine And Heating Machine [11] Mechanism Reciprocating mechanism Motion Reciprocating motion Construction Hopper is mounted at the top of the frame. Sieve plate is mounted on a sieve frame. The sieve frame is mounted with the rollers at its lower surface. One end of the shaft is attached to the sieveframe and another is attached to the motor. Mode of operation Motor operated Limitation 1) Single sieve is used therefore one size of sand can be sieved Take aways 1) Design of Hopper 2) Calculations Author Nofriady Handra Paper Title Automated Sand Sieving Machine With Three Sieves [12] Mechanism Belt and pulley mechanism Motion Rotary motion Construction Hollow cylindrical shaped tube round with the mesh on its surface. And that cylinder rotates and the sand is sieved. Hollow cylinder is attached with the belt and pulley mechanism which is further attached to the shaft of the
4.
International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 09 Issue: 05 | May 2022 www.irjet.net p-ISSN: 2395-0072 © 2022, IRJET | Impact Factor value: 7.529 | ISO 9001:2008 Certified Journal | Page 437 motor Mode of operation Motor operated Limitation 1) One sieve can be used at a time 2) Not portable Author Pradeep Kumar Krishnan Paper Title Design And Development Of An Electronic Sieving For Sand Separation Using Node MCU System [13] Mechanism Slider crank mechanism Motion Reciprocating mechanism Construction Sieve plate is mounted on a sieve frame. The sieve frame is mounted with the rollers at it s lower surface. One end of the shaft is attached to the sieve frame and another is attached to the motor. Mode of operation Motor operated Limitation 1) Single grade of sand can be sieved at a time 2) As the electronic system is inbuilt, maintenance increases Takeaways 1) Concept of how to disbursed the meshed sand and leftover sand stones 3. LITERATURE GAP After going through several research and solutionsprovided for sand sieving techniques by various authors, there is a handful of machines that can be used orarebeingusedatthe construction site. After having various conceptual ideas of sand sieving machines, if we look at the ground reality, the majority of sand sieving is done manually with a hand- operated technique. There are various drawbacks considering the use of a single sand sieving plate at a construction site, as the major drawback of it is, that it requires a longer period of time to sieve the fine grade of sand, which therefore increases the labor workload and simultaneously the labor cost and hence affect the working factors. To address this problem at the worksite, we are designing a machine that can sieve the sand of multiple grades and the sieves can be changed according to the use, which can be easy to operate and can be easilyportablefrom one site to another. 4. PROPOSED IDEA FOR DEVELOPMENT OF MULTIPURPOSE SAND SIEVING MACHINE HAVING MULTIPLE SIEVEING PLATES Figure 1 : Multi-Sieve Sand Sieving Machine 4. CONCLUSION After going through various research papers and review papers, we are designing and developing a multipurpose sand sieving machine having multiple sieving plates. This machine can be easily portable from one site to another.Ata time two sizes of sand or other elements can be sieved off. Due to having a simple mechanism this machine can be used by anyone on the site. This will increase the productivity at the construction site and reduce the labour work and hence increase the profitibality. 6. REFERENCES [1] Design and Fabrication ofmultipurposesievingmachine | International Journal of Research in Engineering and Science (IJRES) : Volume 9 Issue 7 ǁ 2021 ǁ PP. 44-49 [2] Design and Fabrication of Industrial Sand Screening Machine for Green Sand(International Journal ofResearchin Engineering, Science and Management : Volume-3,Issue-11, November-2020) [3] Design and Fabrication of Semi Automated Solar Powered Sand Sieving Machine (International Journal of Engineering Research & Technology (IJERT):Vol.8Issue11, November-2019) [4] Review on Multi level sand screening machine and analysis of vibration mechanism (IJARII : Vol-4 Issue – 3 - 2018)
5.
International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 09 Issue: 05 | May 2022 www.irjet.net p-ISSN: 2395-0072 © 2022, IRJET | Impact Factor value: 7.529 | ISO 9001:2008 Certified Journal | Page 438 [5] Design and development of automatic sieving machine for granular/powder materials (Recent Trends in Automation and Automobile Engineering:Volume4Issue 1) [6] Design construction and testing of dry sand sieveing machine (J. Appl. Sci. Environ. Manage. Sept., 2012 : Vol. 16 (3) 241 – 243) [7] Review on multipurpose sieving machine (International Journal of Research Publication and Reviews, : Vol 2, no 12, pp 452-455, December 2021) [8] Design and fabrication of inclinable trommel sand sieve machine (6th Pacific-Asia Conference on Mechanical Engineering (6th PACME 2017)) [9] Design and construction of Gari sieving machine (Dama Academic Scholarly Journal of Researchers | Pages: 04-22 Volume 6) [10] Design and fabrication of automated sand filter and waste separator machine(International Journal forResearch in Applied Science & Engineering Technology (IJRASET) : Volume 9) [11] Design, Construction and performance evaluation of a horizontal sand sievingmachineandheatingmachine(Eyere Emagbetere et al. / Advances in Engineering Design Technology : 3, 2021 pp. 86-97) [12] Automated Sand Sieving Machine with Three Sieves (JURNAL TEKNIK MESIN INSTITUT TEKNOLOGI PADANG : Vol. 6, No. 1, April 2016) [13] Design and development of an electronic sieving for sand separation using Node MCU System (Journal ofModern Mechanical Engineering and Technology, 2021, Vol. 8) [14] B.V.Verde, The Green Peristaltic Pump, 16 march 2014. [15] Matthew.P.Bowelr, Marco.B.Popovic, BioMechatronics, Kinematics and Dynamics, 2019. [16] Flahiff Daniel, Aqueduct bike purifies water as you pedal, 08 November 2008. [17] Haile Arefayne Shishaye, Design and evaluation of household horizontal slow sand filter, Current Journal of Applied Science and Technology, 01, 2017, pp.01-10. [18] Ipton and Josh, Trailer for adult passenger, 4 July 2007, bikeshophub.com. [19] Jyoshi Anil Kumar, V.S.Lakshmi Ravuri andV.Harshitha, Fabrication of a solar based sand sieving machine, International Journal of Current Engineering and Scientific Research, 04, 2017, pp.57-60. [20] J.Kumar and P.Sachithanandam, Experimental investigation on concrete with partial replacement of scrap rubber to granite stones as coarse aggregate, International Journal of Applied Engineering Research, 09 (22), 2014, pp- 5733-5740. [21] J.Kumar, K.Sathishkumar and P.Dayakar,Effectofmicro silica on high strength concrete, International Journal of Applied Engineering. [22] M.Ramarao and B.Mahesh, Design and fabrication of sand filter and separator petal powered, International Journal of Emerging Technologies in Engineering Research, 06 (03), 2018. [23] M.N.Nwigbo, J.N.Beredam, G.Dan-Orawari, A.S.Ayodele and H.Itekena, Fabrication and performance evaluation of a mechanical sieve shaker, International Journal of Engineering and Modern Technology, 03, 2017, pp.07-13. [24] Priyanka A.Jadhav and Dilip K.Kulkarni, Effect of replacement of natural sand by manufactured sand on the properties of cement mortar, International Journal of Civil and Structural Engineering, 03, 2013, pp.621-628. [25] Pranit S.Patil, Shubham S.Jagadale, Akshay G.Phadtare, Swapnil S.Patil, Archana A.Pawar and Rahul P.Suryawanshi, Multipurpose sand screening machine, International Advanced Research Journal in Science, Engineering and Technology, 04, 2017, pp.42-45. [26] G.Raja Kumar, M.Achudhan andG.Srinivasa Rao,Studies on corrosion behavior of borated stainless steel (304B) welds, International Journal of Applied Engineering Research, 09 (22), 2014, pp-7767-7772. [27] N.Swaminathan, P.Sachithanandam, Risk assessment in construction project, International Journal of Applied Engineering Research, 09 (22), 2014, pp-5552-5557. [28] Bhandari V. B., Design of machine elements, eighteenth edition, MC graw-hill Companies, 2003 [29]Khurmi R. S., Gupta J. k., A textbook of Machine design, first edition, S. chand publication, 1979
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