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© 2022, IRJET | Impact Factor value: 7.529 | ISO 9001:2008 Certified Journal | Page 530
Properties of High Volume Fly Ash concrete M40 and M50 blended with
Processed Fly Ash
Batham Geeta1, Akhtar Saleem2, Rajesh Bhargava3
1PhD Scholar, UIT-RGPV, Bhopal, India,
2 Professor, UIT-RGPV, Bhopal, India,
3 Professor, RGPV, Bhopal, India.
---------------------------------------------------------------------***-------------------------------------------------------------------------
ABSTRACT-In this study concrete mixes of various proportions with w/c ratio 0.349 to 0.36 were prepared in the laboratory to
determine compressive strength using Vikram cement trials 1 and 2 for M50 grade and trial 3 and 4 for M40 grade blended with
40% processed fly ash. On the basis of results obtained in the laboratory it can be concluded that M50 concrete blended with
40%PFA gives better results
Keywords - Processed fly ash, cement, concrete, ordinary Portland cement, compressive strength
I INTRODUCTION
Nikihil T. R. 2012, [1] conducted research to design HVFAC of grade M-60. Results indicated optimum % for cement
replacement by HVFA is 55 %. The maximum compressive strength 66.19 Mpa reported at 55% replacement of Fly ash at 56
days curing with 1.6% super plasticizer and the minimum compressive strength 45.16 Mpa reported at 65% replacement at
the age of 56 days. The maximum flexural strength 5.75 Mpa was observed at 55% replacement of Fly ash at 56 days curing
with 1.6% super plasticizer. The minimum flexural strength 4.78 Mpa was observed at 65% replacement at the age of 56 days.
[Soni and Saini, 2014]2 found reduction in compressive strength reduces 11.4 %, 30.1 %, 28.9 % at 30 %, 40 % and 50%.
Setting time of concrete is greatly influenced by the amount and properties of fly ash used. For highway construction, changes
in time of setting of fly ash concrete from non-fly-ash concrete using similar materials will not usually introduce a need for
changes in construction techniques; the delays that occur may be considered advantageous [Sarath et. al., 2011]3. [Shrivastava
and Bajaj, 2012]4 also found that flexural strength goes on decreasing with the increase in fly ash content at 7 days and 28
days. [Rafat Siddiue, 2013]5 conducted the experiments to determine the flexural strength of the fly ash concrete. Test results
of fly ash concrete shown that the flexural strength of fly ash concretes continued to increase with the age. [Raju and John,
2013]6 reported Fibre addition to the fly ash based mix showed less strength at early age but almost same level of
performance at later age was observed with respect to flexural strength. [S. Lokesh et. al., 2013]7 observed similar pattern in
flexural strength of concrete produced as it was found2 in compressive strength. Fly ash Aggregates as replacement for natural
aggregate and fly ash for replacement of cement both influences the strength performance significantly. It was found that
flexural strength reduces when natural aggregates were replaced partially (40 %) with fly ash as compared to control mix.
Further reduction in flexural strength continues when cement replaced with fly ash (40 %). Flexural strength increases when
silica fume (10 %) is used as mineral admixture in concrete and loss of strengths can be compensated initially [Alaa M. Rashad
et. al., 2014]8 found noticeable decrease in compressive strength when PC was partially replaced with 70 % FA (F70) during 7,
28, 90 and 180 days of hydration Author also found higher abrasion resistance of HVFA blended concrete found with SF and
combination of SF+GGBS with class F fly ash. Lower abrasion resistance in HVFA concrete found GGBS.
II OBJECTIVE OF THE STUDY
The research was aimed to investigate compressive strength using 40% processed fly ash for grade M40 and M50
III MATERIALS AND THEIR PROPERTIES
Cement
OPC cement Vikram was used for this research program.
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 09 Issue: 07 | July 2022 www.irjet.net p-ISSN: 2395-0072
© 2022, IRJET | Impact Factor value: 7.529 | ISO 9001:2008 Certified Journal | Page 531
Natural Sand
Locally procured natural sand was used as fine aggregate in concrete. Locally available Narmada sand (zone-II) was used
Aggregate
A combination of 20mm nominal size aggregate and 10mm nominal size aggregate is used as coarse aggregate in this
experimental program. Both types of coarse aggregate were locally procured.
Water
The water used was ordinary tap water from the Bhopal city.
Processed Fly ash
Fly ash used in this study was collected from Sarni thermal power plant.
IV. EXPERIMENTAL PROGRAM
To conduct experimental program various trials were prepared using Vikram cement blended with 40% processed fly ash for
grade.M40 and M50
V. RESULTS AND DISCUSSION
Table 1 7 days and 28 days compressive strength of M40 and M50 grade concrete blended with 40% processed fly ash
(OPC270+PFA180)
Cement W/C
Ratio
7 days compressive
strength
28 days compressive
strength
Vikram 1 M50 o.349 30.63 48.17
Vikram 2 M50 0.349 37.11 52.6
Vikram 3.M40 0.36 23.73 45.82
Vikram 4 M40 0.36 22.97 42.66
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 09 Issue: 07 | July 2022 www.irjet.net p-ISSN: 2395-0072
© 2022, IRJET | Impact Factor value: 7.529 | ISO 9001:2008 Certified Journal | Page 532
Fig. 1 7 days compressive strength of PFA concrete using Vikram cement (trial 1, 2 for M50 and 3, 4for grade M40
Above fig shows compressive strength of PFA concrete for M50 grade using trials 1 and 2 of vikram cement and for M40 grade
using trial 3 and 4 of vikram cement. Maximum 7 days compressive strength was 37.11MPa for M50 grade concrete using
Vikram 2 cement blended with 40%PFA while maximum 7 days compressive strength for M40 grade of concrete was
23.73MPa using Vikram 3 cement blended with 40%PFA
Fig. 2 28 days compressive strength of PFA concrete using Vikram cement (trial 1, 2 for M50 and,3, 4for grade M40
Above fig shows compressive strength of PFA concrete for M50 grade using trials 1 and 2 of vikram cement and for M40 grade
using trial 3 and 4 of vikram cement. Maximum 28 days compressive strength was 52.6 MPa for M50 grade concrete using
Vikram 2 cement blended with 40%PFA while maximum 28 days compressive strength for M40 grade of concrete was
42.66MPa using Vikram 3 cement blended with 40%PFA
0
5
10
15
20
25
30
35
40
M50-Vikram 1 M50-Vikram 2 M40-Vikram 3 M40-Vikram 4
7 days compressive strength of conctrete
OPC+PFA (270+180)
0
10
20
30
40
50
60
M50-Vikram 1 M50-Vikram 2 M40-Vikram 3 M40-Vikram 4
28 days compressive strength of concrete
OPC+PFA (270+180)
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 09 Issue: 07 | July 2022 www.irjet.net p-ISSN: 2395-0072
© 2022, IRJET | Impact Factor value: 7.529 | ISO 9001:2008 Certified Journal | Page 533
VI CONCLUSION
In this study concrete mixes of various proportions with w/c ratio 0.349 to 0.36 were prepared in the laboratory to determine
compressive strength using Vikram cement trials 1 and 2 for M50 grade and trial 3 and 4 for M40 grade blended with 40%
processed fly ash. On the basis of results obtained in the laboratory it can be concluded that M50 concrete blended with
40%PFA gives better results
Maximum 7 days compressive strength was 37.11MPa and maximum 28 days compressive strength was 52.6 MPa for M50
grade concrete using Vikram 2 cement blended with 40%PFA
While maximum 7 days compressive strength and 28 days compressive strength for M40 grade of concrete was 23.73MPa and
42.66MPa respectively using Vikram 3 cement blended with 40%PFA
REFRENCES
1. Nikhil T. R., “Design and Evaluation of High Volume Fly ash Concrete for Rigid Pavements-White Topping”, Indian
Journal of Applied Research, Volume: 1 | Issue: 12 | September 2012,
2. D.K. Soni and Jasbir Saini, “Mechanical Properties of High Volume Fly Ash (HVFA) and Concrete Subjected to Evaluated
1200C Temperature”, International Journal of Civil Engineering Research. ISSN 2278-3652 Volume 5, Number 3
(2014), pp. 241-248 © Research India Publications
3. Sarath Chandra Kumar. Bendapudi,, P. Saha, “Contribution of Fly ash to the properties of Mortar and Concrete”,
International Journal of Earth Sciences and Engineering, Volume 04, No 06 SPL, pp 1017-1023, October 2011.
4. Yash Shrivastava and Ketan Bajaj., “Performance of Fly Ash and High Volume Fly Ash Concrete in Pavement Design”
2012 IACSIT Coimbatore Conferences IPCSIT vol. 28 (2012), Singapore.
5. Rafat Siddiue, “Properties of fine aggregate-replaced high volume class F fly ash concrete”, Leonardo Journal of
sciences, Vol. 22 pp 79-90, 2013.
6. Jo Jacob Raju and Jino John,“Strength study of high volume fly ash concrete with fibres”, International Journal of
Advanced structures and Geotechnical Engineering, Vol. 3 No. 01, 2013.
7. S. Lokesh, M. G. Ranjith Kumar, S. Loganathan, “Effective Utilization of High Volume Fly ash with Light Weight
Aggregate in Concrete for Construction Industry”, International Journal of Advanced Structures and Geotechnical
Engineering ISSN 2319-5347, Vol. 02, No. 04, October 2013.
8. Alaa M. Rashad, Hosam El-Din H. Seleem, and Amr F. Shaheen, “1315 Effect of Silica Fume and Slag on Compressive
Strength and Abrasion Resistance of HVFA Concrete”, International Journal of Concrete Structures and Materials Vol.8,
No.1, pp.69–81, March 2014.
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 09 Issue: 07 | July 2022 www.irjet.net p-ISSN: 2395-0072

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Properties of High Volume Fly Ash concrete M40 and M50 blended with Processed Fly Ash

  • 1. © 2022, IRJET | Impact Factor value: 7.529 | ISO 9001:2008 Certified Journal | Page 530 Properties of High Volume Fly Ash concrete M40 and M50 blended with Processed Fly Ash Batham Geeta1, Akhtar Saleem2, Rajesh Bhargava3 1PhD Scholar, UIT-RGPV, Bhopal, India, 2 Professor, UIT-RGPV, Bhopal, India, 3 Professor, RGPV, Bhopal, India. ---------------------------------------------------------------------***------------------------------------------------------------------------- ABSTRACT-In this study concrete mixes of various proportions with w/c ratio 0.349 to 0.36 were prepared in the laboratory to determine compressive strength using Vikram cement trials 1 and 2 for M50 grade and trial 3 and 4 for M40 grade blended with 40% processed fly ash. On the basis of results obtained in the laboratory it can be concluded that M50 concrete blended with 40%PFA gives better results Keywords - Processed fly ash, cement, concrete, ordinary Portland cement, compressive strength I INTRODUCTION Nikihil T. R. 2012, [1] conducted research to design HVFAC of grade M-60. Results indicated optimum % for cement replacement by HVFA is 55 %. The maximum compressive strength 66.19 Mpa reported at 55% replacement of Fly ash at 56 days curing with 1.6% super plasticizer and the minimum compressive strength 45.16 Mpa reported at 65% replacement at the age of 56 days. The maximum flexural strength 5.75 Mpa was observed at 55% replacement of Fly ash at 56 days curing with 1.6% super plasticizer. The minimum flexural strength 4.78 Mpa was observed at 65% replacement at the age of 56 days. [Soni and Saini, 2014]2 found reduction in compressive strength reduces 11.4 %, 30.1 %, 28.9 % at 30 %, 40 % and 50%. Setting time of concrete is greatly influenced by the amount and properties of fly ash used. For highway construction, changes in time of setting of fly ash concrete from non-fly-ash concrete using similar materials will not usually introduce a need for changes in construction techniques; the delays that occur may be considered advantageous [Sarath et. al., 2011]3. [Shrivastava and Bajaj, 2012]4 also found that flexural strength goes on decreasing with the increase in fly ash content at 7 days and 28 days. [Rafat Siddiue, 2013]5 conducted the experiments to determine the flexural strength of the fly ash concrete. Test results of fly ash concrete shown that the flexural strength of fly ash concretes continued to increase with the age. [Raju and John, 2013]6 reported Fibre addition to the fly ash based mix showed less strength at early age but almost same level of performance at later age was observed with respect to flexural strength. [S. Lokesh et. al., 2013]7 observed similar pattern in flexural strength of concrete produced as it was found2 in compressive strength. Fly ash Aggregates as replacement for natural aggregate and fly ash for replacement of cement both influences the strength performance significantly. It was found that flexural strength reduces when natural aggregates were replaced partially (40 %) with fly ash as compared to control mix. Further reduction in flexural strength continues when cement replaced with fly ash (40 %). Flexural strength increases when silica fume (10 %) is used as mineral admixture in concrete and loss of strengths can be compensated initially [Alaa M. Rashad et. al., 2014]8 found noticeable decrease in compressive strength when PC was partially replaced with 70 % FA (F70) during 7, 28, 90 and 180 days of hydration Author also found higher abrasion resistance of HVFA blended concrete found with SF and combination of SF+GGBS with class F fly ash. Lower abrasion resistance in HVFA concrete found GGBS. II OBJECTIVE OF THE STUDY The research was aimed to investigate compressive strength using 40% processed fly ash for grade M40 and M50 III MATERIALS AND THEIR PROPERTIES Cement OPC cement Vikram was used for this research program. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 09 Issue: 07 | July 2022 www.irjet.net p-ISSN: 2395-0072
  • 2. © 2022, IRJET | Impact Factor value: 7.529 | ISO 9001:2008 Certified Journal | Page 531 Natural Sand Locally procured natural sand was used as fine aggregate in concrete. Locally available Narmada sand (zone-II) was used Aggregate A combination of 20mm nominal size aggregate and 10mm nominal size aggregate is used as coarse aggregate in this experimental program. Both types of coarse aggregate were locally procured. Water The water used was ordinary tap water from the Bhopal city. Processed Fly ash Fly ash used in this study was collected from Sarni thermal power plant. IV. EXPERIMENTAL PROGRAM To conduct experimental program various trials were prepared using Vikram cement blended with 40% processed fly ash for grade.M40 and M50 V. RESULTS AND DISCUSSION Table 1 7 days and 28 days compressive strength of M40 and M50 grade concrete blended with 40% processed fly ash (OPC270+PFA180) Cement W/C Ratio 7 days compressive strength 28 days compressive strength Vikram 1 M50 o.349 30.63 48.17 Vikram 2 M50 0.349 37.11 52.6 Vikram 3.M40 0.36 23.73 45.82 Vikram 4 M40 0.36 22.97 42.66 International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 09 Issue: 07 | July 2022 www.irjet.net p-ISSN: 2395-0072
  • 3. © 2022, IRJET | Impact Factor value: 7.529 | ISO 9001:2008 Certified Journal | Page 532 Fig. 1 7 days compressive strength of PFA concrete using Vikram cement (trial 1, 2 for M50 and 3, 4for grade M40 Above fig shows compressive strength of PFA concrete for M50 grade using trials 1 and 2 of vikram cement and for M40 grade using trial 3 and 4 of vikram cement. Maximum 7 days compressive strength was 37.11MPa for M50 grade concrete using Vikram 2 cement blended with 40%PFA while maximum 7 days compressive strength for M40 grade of concrete was 23.73MPa using Vikram 3 cement blended with 40%PFA Fig. 2 28 days compressive strength of PFA concrete using Vikram cement (trial 1, 2 for M50 and,3, 4for grade M40 Above fig shows compressive strength of PFA concrete for M50 grade using trials 1 and 2 of vikram cement and for M40 grade using trial 3 and 4 of vikram cement. Maximum 28 days compressive strength was 52.6 MPa for M50 grade concrete using Vikram 2 cement blended with 40%PFA while maximum 28 days compressive strength for M40 grade of concrete was 42.66MPa using Vikram 3 cement blended with 40%PFA 0 5 10 15 20 25 30 35 40 M50-Vikram 1 M50-Vikram 2 M40-Vikram 3 M40-Vikram 4 7 days compressive strength of conctrete OPC+PFA (270+180) 0 10 20 30 40 50 60 M50-Vikram 1 M50-Vikram 2 M40-Vikram 3 M40-Vikram 4 28 days compressive strength of concrete OPC+PFA (270+180) International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 09 Issue: 07 | July 2022 www.irjet.net p-ISSN: 2395-0072
  • 4. © 2022, IRJET | Impact Factor value: 7.529 | ISO 9001:2008 Certified Journal | Page 533 VI CONCLUSION In this study concrete mixes of various proportions with w/c ratio 0.349 to 0.36 were prepared in the laboratory to determine compressive strength using Vikram cement trials 1 and 2 for M50 grade and trial 3 and 4 for M40 grade blended with 40% processed fly ash. On the basis of results obtained in the laboratory it can be concluded that M50 concrete blended with 40%PFA gives better results Maximum 7 days compressive strength was 37.11MPa and maximum 28 days compressive strength was 52.6 MPa for M50 grade concrete using Vikram 2 cement blended with 40%PFA While maximum 7 days compressive strength and 28 days compressive strength for M40 grade of concrete was 23.73MPa and 42.66MPa respectively using Vikram 3 cement blended with 40%PFA REFRENCES 1. Nikhil T. R., “Design and Evaluation of High Volume Fly ash Concrete for Rigid Pavements-White Topping”, Indian Journal of Applied Research, Volume: 1 | Issue: 12 | September 2012, 2. D.K. Soni and Jasbir Saini, “Mechanical Properties of High Volume Fly Ash (HVFA) and Concrete Subjected to Evaluated 1200C Temperature”, International Journal of Civil Engineering Research. ISSN 2278-3652 Volume 5, Number 3 (2014), pp. 241-248 © Research India Publications 3. Sarath Chandra Kumar. Bendapudi,, P. Saha, “Contribution of Fly ash to the properties of Mortar and Concrete”, International Journal of Earth Sciences and Engineering, Volume 04, No 06 SPL, pp 1017-1023, October 2011. 4. Yash Shrivastava and Ketan Bajaj., “Performance of Fly Ash and High Volume Fly Ash Concrete in Pavement Design” 2012 IACSIT Coimbatore Conferences IPCSIT vol. 28 (2012), Singapore. 5. Rafat Siddiue, “Properties of fine aggregate-replaced high volume class F fly ash concrete”, Leonardo Journal of sciences, Vol. 22 pp 79-90, 2013. 6. Jo Jacob Raju and Jino John,“Strength study of high volume fly ash concrete with fibres”, International Journal of Advanced structures and Geotechnical Engineering, Vol. 3 No. 01, 2013. 7. S. Lokesh, M. G. Ranjith Kumar, S. Loganathan, “Effective Utilization of High Volume Fly ash with Light Weight Aggregate in Concrete for Construction Industry”, International Journal of Advanced Structures and Geotechnical Engineering ISSN 2319-5347, Vol. 02, No. 04, October 2013. 8. Alaa M. Rashad, Hosam El-Din H. Seleem, and Amr F. Shaheen, “1315 Effect of Silica Fume and Slag on Compressive Strength and Abrasion Resistance of HVFA Concrete”, International Journal of Concrete Structures and Materials Vol.8, No.1, pp.69–81, March 2014. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 09 Issue: 07 | July 2022 www.irjet.net p-ISSN: 2395-0072