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Mechanical Properties of Self Compacting Concrete with Glass Fibers
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Mechanical Properties of Self Compacting Concrete with Glass Fibers
1.
International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 04 Issue: 11 | Nov -2017 www.irjet.net p-ISSN: 2395-0072 © 2017, IRJET | Impact Factor value: 6.171 | ISO 9001:2008 Certified Journal | Page 878 MECHANICAL PROPERTIES OF SELF COMPACTING CONCRETE WITH GLASS FIBERS Gavirneni Priyanka1, T. Sujatha2 1M.tech student, 2Assistant professor 1,2 Department of civil engineering, V.R Siddhartha engineering college, Andhra Pradesh, Vijayawada, India ---------------------------------------------------------------------***--------------------------------------------------------------------- Abstract - Self-compacting concrete (SCC) is a concrete which has a high flowing ability with no segregation and which compacts under its own weight. Self-compacting concrete is combined with glass fibers to create glass fiber reinforced self-compacting concrete (GFRSCC). This thesis details the mechanical properties of Self-compactingconcrete using four percentages of glass fibers i.e., 0%, 0.1%, 0.15%, 0.2%. Experimental investigation is carried out to find out Mechanical properties of Self-compacting concrete in fresh and hardened states. Compressive strength, Split tensile strength, Flexural strength, Durability, Load Vs Deflection characteristics are found by using different percentages of glass fibers for M30 & M40 grades and comparative study is made. Analytical models are developed by using ABAQUS software for M30, M40 grade plane SCC. Mix design was performed by following all the EFNARC Guidelines and laboratory tests were conducted to verify the propertiesofself compacting concrete. Water-cement ratio is 0.38 and fly ash was replaced with 30% by weight of cement. Key words: S.C.C, Glass fibers, Fly ash, ABAQUS 1. INTRODUCTION 1.1 Self compacting concrete Self-compacting concrete is considered to be the most revolutionary invention in concrete technology Self-compacting concretehas highflowingabilityandhasthe ability to compact under its own weight, its high flowing ability helps its to flow throughout the formwork and helps in filling all over the reinforcement without vibration. Self- compacting has a benefit of filling congested reinforcement. Self-compacting concrete was first developed in 1986 in Japan by Okumura. Studies to develop SCC, including a fundamental study on the workabilityofconcrete,havebeen carried out by "Ozawa and Maekawa" at the university of Tokyo. In 2002 EFNARC has published their"Specification& Guidelines for Self-Compacting concrete". TheEFNARCinits publication has specified mix compositions which shouldbe followed while preparing the mix design, italsospecifiedthe acceptance criteria for the fresh SCC. The table1 shows the acceptance criteria limits proposed by EFNARC guidelines. Table 1 Acceptable criteria for workability of fresh SCC 2. Materials used in SCC The materials used in SCC are Cement, Coarse aggregate, Fine aggregate, Fly ash, Glass Fiber (cem-fill anti crack high dispersionglassfiber),Super plasticizer(Conplast Sp550), water. The description of each material is given below Cement Cement used in this study was KCP brand ordinary Portland cement of 53 grade. The specific gravity of cement is 3.15, the initial and final setting times are 35min and 10hrs respectively. Coarse aggregate Locally available graded aggregate of maximum size 16mm is used in this present study. The specific gravity of coarse aggregate was 2.73, Bulk density (loose) and bulk density (compacted) are 1549kg/m3 and 1716kg/m3. Fine aggregate The fine aggregate used in this study was procuredfromthe bank of river Krishna and conformed to gradingzoneIII. The Specific gravity of fine aggregate was 2.62 and moisture content was 2% Method Property Unit Min. Max. Slump flow Filling ability Mm 650 800 T50cm slump flow Filling ability Sec 2 5 V-funnel Filling ability Sec 6 12 V-funnel 5min Segregation resistance Sec 6 15 L-box Passing ability H2/ H1 0.8 1.0
2.
International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 04 Issue: 11 | Nov -2017 www.irjet.net p-ISSN: 2395-0072 © 2017, IRJET | Impact Factor value: 6.171 | ISO 9001:2008 Certified Journal | Page 879 Fly ash Fly used in this study was collected from VTPS, Kondapalli, Vijayawada. The specific gravity of fly ash is 2.6 and its color is whitish grey. Glass fiber Glass fiber used is cem-fill anti crack high dispersion glass fiber with Filament length 12mm, Filament diameter 14micron, Aspect ratio of 857:1 were used throughout the study. Figure 1 Glass fiber Super plasticizer Super plasticizer used in this study is Conplast SP550 and its dosage is 8ml to 13ml. Water Ordinary tap water was used. 3. EXPERIMENTAL PROCEDURE Two self-compacting mixes with M30 and M40 grades are developed by satisfying all the workability properties of EFNARC guidelines. The mix details were given below Table2 mix proportions forM30 grade Cement (kg/m3) Fly ash (kg/m3) F.A (kg/m3) C.A (kg/m3) Water (kg/m3) S.P ml 336 144 871.9 907.72 182.4 10 Cement (kg/m3) Fly ash (kg/m3) F.A (kg/m3) C.A (kg/m3) Water (kg/m3) S.P ml 350 150 837.33 865.35 190 8 Table3 mix proportions for M40 grade These developed mixes were checked for workability properties by using different percentages ofglassfibers.The results of workability properties by using different percentages of glass fibers for two grades are shownintable 4 and table 5 Table 4 workability properties for M30 grade S.NO Method units 0% glass fiber 0.1% glass fiber 0.15% glass fiber 0.2% glass fiber 1 Slump flow mm 672 670 667 663 2 T 50 slump sec 4.26 4.35 4.56 4.62 3 V-funnel sec 8.5 9.1 9.43 10.22 4 V-funnel at 5min sec 10 10.54 10.32 11.1 5 L-box h2/h1 0.83 0.85 0.9 0.93 Table 5 workability properties for M40 grade SCC S.NO Method units 0% glass fiber 0.1% glass fiber 0.15% glass fiber 0.2% glass fiber 1 Slump flow mm 678 675 669 661 2 T 50 slump sec 4.42 4.53 4.69 4.76 3 V-funnel sec 8.7 9.23 9.54 10.31 4 V-funnel at 5min sec 10.3 10.72 10.95 11.36 5 L-box h2/h1 0.86 0.89 0.92 0.97 Figure 2 casting of cubes, cylinders and beams 3.1 Compressive strength test The 28 days compressive strength have been calculated for both grades of concrete. Cubes of size 150mmx150mmx150xmmarecastedandhave been cured in water and then removed in water and dried then calculated for compressive strength. The compressive strength results for 28 days for cubes using different percentages of glass fibers are shown in the table 6
3.
International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 04 Issue: 11 | Nov -2017 www.irjet.net p-ISSN: 2395-0072 © 2017, IRJET | Impact Factor value: 6.171 | ISO 9001:2008 Certified Journal | Page 880 Table 6 Compressive strength results for 28 days % of fiber Compressive strength M30 grade M40 grade 0 34.84 45.32 0.1 39.02 47.86 0.15 41.12 49.51 0.2 42.36 51.32 3.2 Split tensile strength test The 28days split tensile of concrete has been found by casting cylinders of size 200mmx100mm by using different percentages of glass fibers. They are then cured in water for 28 days and then removed and been tested.The28dayssplit tensile strengths are shown in table Table 7 Split tensile strength results for 28 days % of fiber Split tensile strength M30 grade M40 grade 0 3.25 4.62 0.1 3.56 4.89 0.15 3.91 5.12 0.2 4.14 5.43 3.3 Flexural strength test The 28 days flexural strength of beams by using different percentages of fibers were calculated by casting beams of size 500mmx100mmx100mm and curing for 28 days. The results are shown in table Table 8 Flexural strength results for 28 days % of fiber Flexural strength M30 grade M40 grade 0 5.35 8.35 0.1 7.46 9.23 0.15 8.16 11.63 0.2 9.23 12.85 3.4 Durability test Cubes of size 100mm with different percentages of glass fiber are caste for both grades and are cured in water for 28 days they are then removed and immersed in 3% H2SO4 solution for 28 days and are removed and tested for percentage weight loss and compressive strength loss Table 9 percentage loss in weight and durability %of fibers % Loss in weight %loss in compressive strength M30 M40 M30 M40 0 18.59 19.63 14.98 23.05 0.1 15.60 11.36 8.58 19.72 0.15 11.54 11.64 7.90 13.22 0.2 8.47 8.28 6.90 14.8 Figure 3graph for M30 grade %loss in weight and compressive strength Figure 4 graph for M40 grade %loss in weight and compressive strength 3.5 Behavior in flexure Beams of size 1000mmx230mmx300 mm with 2-12mm dia main bars, 2-10 mm dia secondary bars and 4 stirrups of 8mm dia with 300mm spacing have been designed and casted by using different percentages of glass fibers for both M30 and M40 grades. Curing have beendonefor28daysand then the beams have been tested upto ultimate loading on loading frame setup. Figure 5 beam reinforcement and mould
4.
International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 04 Issue: 11 | Nov -2017 www.irjet.net p-ISSN: 2395-0072 © 2017, IRJET | Impact Factor value: 6.171 | ISO 9001:2008 Certified Journal | Page 881 Figure 6 casting of beam Figure 7 loading frame setup 3.6 LOAD Vs DEFLECTION CHARACTERISTICS 3.6.1 M30 beam with 0% glass fiber The beam (M30+0% fiber) reached a ultimateloadof153KN and the first crack was observed at a load of 110.45KN. The maximum deflection observed at ultimate load is 2.9mm. Figure 8 Load Vs deflection graph for M30 beam with 0% glass fiber 3.6.2 M30 beam with 0.1%glass fiber The beam (M30+0.1% fiber)reacheda ultimateloadof180.5 KN and the first crack was observed at a load of 132.8 KN. The maximum deflection observedatultimateloadis6.3mm Figure 9 Load Vs deflection graph for M30 beam with 0.1% glass fiber 3.6.3 M30 beam with 0.15%glass fiber The beam (M30+0.15% fiber) reached a ultimate load of 210.3 KN and the first crack was observed at a load of 186.7KN. The maximum deflectionobservedatultimateload is 10.2mm. Figure 10 Load Vs deflection graph for M30 beam with 0.15% glass fiber 3.6.4M30 beam with 0.2%glass fiber The beam (M30+0.2% fiber) reached a ultimate load of 246 KN and the first crack was observed at a load of 205.6 KN. The maximum deflection observed at ultimate load is 13.3mm. Figure 11 Load Vs deflection graph for M30 beam with 0.2% glass fiber 3.6.5 M40 beam with 0% glass fiber The beam (M40+0% fiber) reached a ultimate load of 172.5KN and the first crack was observed at a load of 125.8KN. The maximum deflectionobservedatultimateload is 4.5mm. Figure 12 Load Vs deflection graph for M40 beam with 0% glass fiber
5.
International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 04 Issue: 11 | Nov -2017 www.irjet.net p-ISSN: 2395-0072 © 2017, IRJET | Impact Factor value: 6.171 | ISO 9001:2008 Certified Journal | Page 882 3.6.6 M40 beam with 0.1%glass fiber The beam (M40+0.1% fiber) reached a ultimate load of 210 KN and the first crack was observed at a load of 185 KN. The maximum deflection observed at ultimate load is 9.5mm. Figure 13 Load Vs deflection graph for M40 beam with 0.1% glass fiber 3.6.7 M40 beam with 0.15%glass fiber The beam (M40+0.15%fiber)reacheda ultimateloadof256 KN and the first crack was observed at a load of 219.5 KN. The maximum deflection observed at ultimate load is 13.9mm. Figure 14 Load Vs deflection graph for M40 beam with 0.15% glass fiber 3.6.8 M40 beam with 0.2%glass fiber The beam (M40+0.2% fiber) reached a ultimate load of 281 KN and the first crack was observed at a load of 235.2 KN. The maximum deflection observed at ultimate load is 18.7mm. Figure 15 Load Vs deflection graph for M40 beam with 0.2% glass fiber 3.7 Model generation in abaqus and comparison of results Analytical models have been generated for M30 & M40 grade SCC beams with 0% glass fibers and the results obtained are compared with experimental study done on M 30 and M40 grade SCC beams Figure 16 Assembly of elements Figure 17 Meshing Figure 18 Reinforcement detailing Figure 19 Stresses
6.
International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 04 Issue: 11 | Nov -2017 www.irjet.net p-ISSN: 2395-0072 © 2017, IRJET | Impact Factor value: 6.171 | ISO 9001:2008 Certified Journal | Page 883 Figure 20 Deflection 3.7.1 Comparison of analytical and experimental results The analytical and experimental resultshavebeencompared and the comparison is shown in the table below Table 9 comparison on analytical and experimental results CONCLUSIONS 1. From the above discussion it is observed that with the increase in the percentage of fibers the workability of the self-compacting concrete decreased. 2. For both M30 and M40 grades there was increase in compressive strength, split tensile strength, flexural strengths with the increase in the percentage of fibers 3. The percentage loss in weight and percentage loss in compressive strength were found to be decreased with increase of glass fiber percentage for both M30 and M40 grades 4. The Load carrying capacity and deflection were found to be increasing by increase in percentage of fibers for both grades of concrete. REFERENCES 1. T. Suresh Babu, M.V. Seshagiri Rao and D. Rama Seshu “Mechanical properties and stress- strain behaviour of self compacting concrete with and without glass fibres” Asian journal of civil engineering (building and housing) vol. 9, no. 5 (2008). 2. K. Rajesh Kumar , Dr. N. Mahendran “ Experimental Studies On Strength, Durability And Behaviour Of Beam using SCC with E-glass fiber strands” Vol. 2 Issue 4, April – 2013 (IJERT). 3.Manohar K N, Dr Prakesh P, Srishaila J M, Dr Prem kumar W P “Strength characteristics of glass fiber reinforced self- compacting concrete with flyashandsilica fume”Volume.4– Issue. 08, August-2015. 4. L. Rama Prasad Reddy, Dr. M.G. Munireddy, Dr. M.L.V. Prasad “Effect of glass fiber on mechanical properties of vibrated concrete and self compacting concrete”. e-ISSN 2277-2685, p-ISSN 2320-976 IJESR/October 2014/ Vol- 4/Issue-10/760-765. 5. M Chandrasekhar, M V Seshagiri Rao, Maganti Janardhana “Studies on stress-strain behavior of SFRSCC and GFRSCC under axial compression” International Journal of Earth Sciences and EngineeringISSN0974-5904,Volume04,No06 SPL, October 2011, pp. 855-858. 6. A. Deepak Raj, M. Mergin Benize, J. Esther Daisy, M. Sri Nikhil “Experimental Methods on GlassFiberReinforced Self Compaction Concrete” IOSR Journal of Mechanical and Civil Engineering (IOSR-JMCE) e-ISSN: 2278-1684,p-ISSN: 2320- 334X, Volume 11, Issue 2 Ver. IV (Mar- Apr. 2014). 7. H.Okamura and M Ouchi. 2003, “Self compacting Concrete”. Journal of Advanced concrete technology, Japan Concrete Institute, Vol 1, pp5-15. 8. Nan Su,*, Kung-Chung Hsu, His-Wen Chai, 2001, “A simple mix designmethodforself-compactingconcrete”Cement and Concrete Research 31 1799–1807 Grade Experimental results Analytical results Load (KN) Deflection (mm) Load (KN) Deflection (mm) M30 153 2.9 160.6 3.3 M40 172.5 4.5 181.3 4.9
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