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IRJET - Experimental Investigation on Strength of Concrete using Basalt Fibre
1.
INTERNATIONAL RESEARCH JOURNAL
OF ENGINEERING AND TECHNOLOGY (IRJET) E-ISSN: 2395-0056 VOLUME: 07 ISSUE: 03 | MAR 2020 WWW.IRJET.NET P-ISSN: 2395-0072 © 2020, IRJET | Impact Factor value: 7.34 | ISO 9001:2008 Certified Journal | Page 3311 EXPERIMENTAL INVESTIGATION ON STRENGTH OF CONCRETE USING BASALT FIBRE Pavithra D.G1, Gokulram H2, Karthick B3 1PG Student, Dept. of Structural Engg, CSI College of Engineering, Tamil Nadu, India, 2Associate Professor, Dept. of Structural Engg, CSI college of Engineering, Tamil Nadu , India, 3Head of the Department, Dept. of Structural Engg, CSI college of Engineering, Tamil Nadu, India. --------------------------------------------------------------------------***----------------------------------------------------------------------- Abstract: This paper deals with the effect of basalt fibre, a high performance metallic fiber when mixed with concrete. Concrete is the widely used construction material, but it is known that concrete is weak in tension and is easily liable to cracking, which further leads to cracks in buildings thereby reducing the strength of the structure. The present study focuses on investigation on strength of concrete using different dosages and diameters of basalt fibres. The concrete reinforced with basalt fibre was cast on different specimens like cube, cylinder, prism and beam. Tests were conducted on the specimens for determining the compressive, split tensile and flexural strength of concrete. The strength of concrete had improved which depends on the amount of basalt fibre added to it. Keywords: Basalt fibre concrete(BFC), compressive strength, split tensile strength, flexural strength. 1.INTRODUCTION Concrete is the most extensively used material in the construction field for the past few decades. Concrete is a mixture of cement paste, coarse and fine aggregates and water at the desired ratio. Though, it is the most widely used composite material, it is known that, it is strong in compression and weak in tension. Due to the low tensile strength, damage occurs to the structure, which requires better construction methods. A lot of research works are being conducted all over the world to find out a cost effective, eco- friendly composite material. As a result, the use of natural fibres that gives better performance to artificial fibres are recommended in recent times. Generally, fibres are considered as crack arrestors, reducing the failure of the structure gradually. The use of fibre reinforced concrete is to impart additional energy absorbing capacity and for the transformation of material from brittle to ductile nature. Fibre reinforced concrete also increases toughness, resistance to plastic shrinkage and cracking of mortar. Examples of fibres used in the construction field includes steel, glass, synthetics, carbon, basalt fibres etc., 2. BASALT FIBRE Basalt fibre is a material made from extremely fine fibres of basalt, which is composed of the materials plagioclase, pyroxene and olivine. It is similar to fibre glass, having better physiomechanical properties than fibre glass, and cheaper than carbon fibre. Basalt fibre is made from a single material, crushed basalt. The manufacture of basalt fibre requires the melting of the crushed and the washed basalt rock at 1500⁰C(2730⁰F). The molten rock is then extruded through small nozzles to produce continuous filaments of basalt fibre. The properties of basalt fibre are shown in Table I. Table-I: Properties of Basalt fibre Properties Value Density 2.67 g / cm3 Elastic Modulus 85-87 GPa Specific gravity 2.8 Tensile strength 2000-2840 MPa Elongation at break 3.15%
2.
INTERNATIONAL RESEARCH JOURNAL
OF ENGINEERING AND TECHNOLOGY (IRJET) E-ISSN: 2395-0056 VOLUME: 07 ISSUE: 03 | MAR 2020 WWW.IRJET.NET P-ISSN: 2395-0072 © 2020, IRJET | Impact Factor value: 7.34 | ISO 9001:2008 Certified Journal | Page 3312 2.1 Why Basalt Fibre? The fibres used in concrete control the plastic shrinkage and drying shrinkage cracking. There also few fibres that reduce the strength of concrete. The actual amount of fibres needed to add in the concrete mass depends on the characteristic test in laboratory. To attain good quality fibre reinforced concrete, the fibres must be distributed homogeneously throughout the cross-section area. Fibres such as naturally occurring and synthetic organic fibres with low modulus, when added to cement paste, do not impart greater strength compared to fibres with high modulus such as steel and glass. Basalt fibre a naturally available fibre, does not possess any health hazards as in case of carbon fibres and does not create any pollution to the atmosphere. It imparts better strength to the concrete compared to the other available fibres. Since, basalt fibre is cost effective with sufficient availability and with high shear strength, it is suitable for the construction industry. 3. MATERIALS AND MIX PROPORTIONS The materials used for the preparation of concrete mix are cement paste, coarse and fine aggregates, water, superplasticizers and water. Mix design of M40 grade of concrete is designed using IS 10262:2009. A mix proportion of 1:2.52:3.25:0.4(cement:fine aggregates:coarse aggregates 20mm:water) for M40grade was calculated. Portland cement of grade 53 was used confirming to IS 12269:2013 ,water cement ratio of 0.4 was maintained for all mixes. Basalt fibre of dosages 0%, 0.1%, 0.2%, 0.3% by volume fraction of concrete. Different dosages of basalt fibre is given in Table-II. BFRC 1- 0.1 % Basalt Fibre Reinforced Concrete. BFRC 2- 0.2 % Basalt Fibre Reinforced Concrete. BFRC 3- 0.3 % Basalt Fibre Reinforced Concrete. Table-II: BASALT FIBRE DOSAGE Basalt fibre Plain concrete BFRC 1 BFRC 2 BFRC 3 % volume fraction of basalt fibre 0.00 0.1 0.2 0.3 Basalt fibre(kg/m3) 0.00 0.35 0.7 1.05 4. EXPERIMENTAL SETUP Cube of mould size 150mm x 150mm x 150mm, cylinders of mould size 100mm x 200mm and beam mould of size 100mm x 150mm were cast and cured. 5. TESTS ON CONCRETE 5.1 Basic Tests on Materials Specific gravity test was done on fine and coarse aggregates using pycnometer. The fineness modulus was calculated using sieve analysis test. The impact test was done to determine the toughness using impact testing machine ,abrasion test was done using Los Angels abrasion machine. The consistency of cement was found using Vicat’s Apparatus. The results of these tests are tabulated in Table-III.
3.
INTERNATIONAL RESEARCH JOURNAL
OF ENGINEERING AND TECHNOLOGY (IRJET) E-ISSN: 2395-0056 VOLUME: 07 ISSUE: 03 | MAR 2020 WWW.IRJET.NET P-ISSN: 2395-0072 © 2020, IRJET | Impact Factor value: 7.34 | ISO 9001:2008 Certified Journal | Page 3313 5.1 Tests on Fresh Concrete The workability of fresh concrete is measured using the Vee Bee Consistometer apparatus. This test is used to measure the change in the concrete shape from slump cone to cylinder by mode of vibration. 5.2 Tests on Hardened Concrete Compressive strength Compressive strength tests were carried out on concrete cubes in Universal Testing Macne(UTM) of capacity 2000kN under 140kg/sq.cm/min loading rate, until the resistance of the specimen to the increasing load can be sustained. The results are shown in Table-IV. The compressive strength of concrete can be calculated using Equation (1). fcu = P / A (N/mm2) (1) where, fcu = compressive strength of concrete (N/mm2) P = load applied (N) A = cross sectional area (mm2) Flexural strength The flexural strength or modulus of rupture of concrete was determined for the beams cast. The results are shown in Table-V. The flexural strength of concrete can be calculated using Equation (2). fcr = PL / bd2 (N/mm2) (2) where, fcr = flexural strength of concrete (N/mm2) P = load applied (N) L = effective span (mm) b = breadth (mm) d = depth (mm) Split tensile strength Cylindrical specimens were cast and cured to determine the split tensile strength of concrete. They were loaded in compression side along the diameter plane. The results of the split tensile strength are tabulated in Table-VI. the formula to calculate the split tensile strength is given in equation (3). ft = 2P / ΠDL(N/mm2) (3) where, ft = split Stensile strength of concrete (N/mm2) P = load applied (N) D = diameter (mm) L = effective span (mm)
4.
INTERNATIONAL RESEARCH JOURNAL
OF ENGINEERING AND TECHNOLOGY (IRJET) E-ISSN: 2395-0056 VOLUME: 07 ISSUE: 03 | MAR 2020 WWW.IRJET.NET P-ISSN: 2395-0072 © 2020, IRJET | Impact Factor value: 7.34 | ISO 9001:2008 Certified Journal | Page 3314 6. RESULTS AND DISCUSSION The Vee Bee times for plain concrete, BFRC 1, BFRC 2, BFRC 3 are 7s, 8s, 9.1s,12.5s. From the results it is seen that with increase in fibre content the workability reduces i.e., the vee bee time increases. The compressive strength of concrete increases with increase in basalt fibre content upto a certain level. The flexural and the split tensile strengths of concrete increases with increase in basalt fibre. The results of the basic tests, compressive strength, flexural strength and split tensile strength are shown in Tables -III, IV,V,VI below. Table-III: Basic tests on materials S.NO PROPERTIES VALUE 1 Specific gravity of coarse aggregates 3.5 2 Specific gravity of fine aggregates 3.07 3 Fineness modulus 2.25 4 Impact value 14.9% 5 Abrasion value 34 6 Consistency of cement 30% Table-IV: Compressive strength(N/mm2) Chart-1: Compressive strength Compressive strength(N/mm2) 7 days 28 days Plain concrete 25 40 BFRC 1 22 30 BFRC 2 27 30 BFRC 3 27.5 32 25 22 27 27.5 40 30 30 32 0 10 20 30 40 50 Plain concrete BFRC 1 BFRC 2 BFRC 3 Compressivestrength Concrete mix Compressive strength (N/mm2) Compressive strength(N/mm2) Compressive strength(N/mm2)
5.
INTERNATIONAL RESEARCH JOURNAL
OF ENGINEERING AND TECHNOLOGY (IRJET) E-ISSN: 2395-0056 VOLUME: 07 ISSUE: 03 | MAR 2020 WWW.IRJET.NET P-ISSN: 2395-0072 © 2020, IRJET | Impact Factor value: 7.34 | ISO 9001:2008 Certified Journal | Page 3315 Table-V: Flexural strength(N/mm2) Flexural strength(N/mm2) 7 days 28 days Plain concrete 1.3 2.1 BFRC 1 1.05 2.15 BFRC 2 1.2 2.15 BFRC 3 1.32 2.3 Chart-2: Flexural strength Table-VI: Split tensile strength(N/mm2) Split tensile strength(N/mm2) 7 days 28 days Plain concrete 1.1 2.5 BFRC 1 1.56 2.2 BFRC 2 2.1 2.5 BFRC 3 1.95 2.7 Chart-3 : Split tensile strength 1.3 1.05 1.2 1.32 2.1 2.15 2.15 2.3 0 0.5 1 1.5 2 2.5 Plain concrete BFRC 1 BFRC 2 BFRC 3 Flexuralstrength Concrete mix Flexural strength (N/mm2) Flexuaral strength(N/mm2) Flexuaral strength(N/mm2) 1.1 1.56 2.1 1.95 2.5 2.2 2.5 2.7 0 0.5 1 1.5 2 2.5 3 Plain concrete BFRC 1 BFRC 2 BFRC 3 Splittensilestrength Concrete mix Split tensile strength (N/mm2) Split tensile strength(N/mm2) Split tensile strength(N/mm2)
6.
INTERNATIONAL RESEARCH JOURNAL
OF ENGINEERING AND TECHNOLOGY (IRJET) E-ISSN: 2395-0056 VOLUME: 07 ISSUE: 03 | MAR 2020 WWW.IRJET.NET P-ISSN: 2395-0072 © 2020, IRJET | Impact Factor value: 7.34 | ISO 9001:2008 Certified Journal | Page 3316 7. CONCLUSIONS 1. When adding fibre to concrete the strength of concrete will decrease on 7 and 14 days. 2. It is studied that strength of basalt fibre will be more after 28 days curing. 3. Basalt fibres are non-acidic and have no toxic reaction with air or water. 4. Basalt fibres are added to overcome the defect that concrete is weak in tension. 5. The tensile and the flexural strengths will be more than the strengths of plain concrete. 6. There are chances for higher strengths when fibres of greater length and more dosage is added to the mix. REFERENCES 1. Dharmendra Sondarva and Ankur.C. Bhogayata,” Usage of Chopped Basalt Fibres in Concrete Composites”, International Journal of Engineering Research and Technology(IJERT), Vol 6 Issue 9, pp 323-327,2017. 2. GoreKetanR,Prof.Suhasini M.Kulkarni,”The Performance of Basalt Fibre in High Strength Concrete”,Journal of Information,Knowledge and Research in Civil Engineering,Vol 2,pp 117-124,2013. 3. S.K.Kirthika,S.K.Singh,”Experimental Investigation on Basalt Fibre-Reinforced Concrete”,Journal of The Institution of Engineers(India) series A,99(4),pp 661-670,2018. 4. Murshid Zeya, Shubham Pachling, Ravina Bhosale, Pranjali Sarjoshi, Mithun Sawant,”Concrete using Basalt Fibre and Basalt Reinforcement”,International Journal of Research in Advent Technology,Vol 6 No 12,pp 3499- 3501,2018. 5. Navnath Raut and Urmila Kawade,” Conventional concrete by using Basalt Fibre”, International Research Journal of Engineering and Technology(IRJET)”,Vol 4 Issue 7,pp 696-699,2017. 6. K Navaneeth Krishnan,”Comparative study on strengthening of concrete structures using Natural and Artificial Fibres,”Journal of Physics: Conference series , 2019. 7. Nayan Rathod ,Mukund Gonbare and Mallikarjun Pujari,”Basalt Fibre Reinforced Concrete”,International Journal of Science and Research (IJSR),Vol 4 Issue 5,pp 359-361,2015. 8. Puneet Kumar Shrivastav, Kshitij Tare,”Basalt Fibre Reinforced concrete an alternative to the synthetic fibre reinforced concrete”,International Journal of Scientific Research and Development(IJSRD),Vol 3 Issue1,pp 316- 319,2015. 9. Suchita Hirde and Sagar Shelar,”Effect of Basalt Fibre on strength of cement concrete”,International Journal of Current Engineering and Technology,Vol 7 No 2,pp 600-602,2017. 10. IS:10262-2009,Recommended guidelines for concrete mix design, Bureau of Indian Standards(BIS), New Delhi, India. AUTHORS PROFILE Ms. Pavithra D.G. is currently pursuing Master’s degree in Structural Engineering in CSI College of Engineering, Ooty. She received her Bachelor’s degree in Civil Engineering from Bannari Amman Institute of Technology, Sathy. Mr. Gokulram H is currently working as an Associate Professor in the department of Structural Engineering in CSI College of Engineering, Ooty.
7.
INTERNATIONAL RESEARCH JOURNAL
OF ENGINEERING AND TECHNOLOGY (IRJET) E-ISSN: 2395-0056 VOLUME: 07 ISSUE: 03 | MAR 2020 WWW.IRJET.NET P-ISSN: 2395-0072 © 2020, IRJET | Impact Factor value: 7.34 | ISO 9001:2008 Certified Journal | Page 3317 oto Mr. Karthick B is currently the Head of the Department of Structural Engineering in CSI College of Engineering, Ooty.
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