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International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 06 Issue: 08 | Aug 2019 www.irjet.net p-ISSN: 2395-0072
© 2019, IRJET | Impact Factor value: 7.34 | ISO 9001:2008 Certified Journal | Page 971
Ruby Mica Dust as a Replacing Material in Design Mix Concrete
Aman Mallik1, B.P Mudgal2, Manoj Sharma3
1M.Tech Scholar, I.P.S, Gwalior, M.P, India
2Assistant Professor, Department of Civil Engineering, I.P.S, Gwalior, M.P, India
3Assistant Professor & H.O.D, Department of Civil Engineering, I.P.S, Gwalior, M.P, India
----------------------------------------------------------------------***---------------------------------------------------------------------
Abstract – In this time fine aggregateplaysanimportant role
in the preparation of both concrete and mortar in
construction work. Generally we are widely using industrial
waste ruby mica has an alternative for natural sand. In this
project we used the industrial waste ruby mica dusts which
were produced by quarrying and fleshing of ruby mica for
the manufacturing of insulating material. Thepurposeofthis
study is to investigate the possibility of using industrial
waste material ruby mica as fine aggregate fully with
different grades of concrete composite. Ruby The suitability
of industrial waste ruby mica as a fine aggregateforconcrete
has been assessed by comparing its basic properties with
that of conventional concrete. Compressivestrength,flexural
strength and split tensile strength of theconcretemixesused
in this experiment has been obtained after 7 days, 14 days
and 28 days. The results of the experimental work shows
that replacement of Fine aggregate with industrial waste
material ruby mica dust will increased up to 100% of
compressive strength, up to 70% of split tensilestrengthand
flexural strength of concrete in manufacturing of hollow
concrete brick. These results were shown in the utilization
of industrial waste material in construction industries and
reduce the cost for the manufacturing of Hollow concrete
brick.
Key Words: Industrial Waste Ruby Mica, Phyllosilicate
Minerals, Pozzolanic Properties, Compressive strength,
Flexural Strength, Tensile Strength, Hollow concrete block.
1.INTRODUCTION
In India, Ruby mica is widely distributed and occurs in
igneous, metamorphic andsedimentaryregimeinJharkhand.
Large crystals mica used for various applications are
typically mined from granitic pegmatite under the ground.
Typically ruby mica found at Koderma district in Jharkhand
It had the largest deposits of mica in the world. The
industries were established in Koderma district for the
purification of impurities inrubymica. Mica isstableelement
when exposed to electricity, light, moisture and extreme
temperature. Ruby Mica powder has been used for various
purposes. Ruby Mica Powder is a naturally occurring group
of silicate minerals. In the preparation of Concrete, It is
widely used in construction material in thecivil construction
work because of its structure strength, stability and
durability. In this research paper the ingredientsofConcrete
are cement, fine aggregate (sand), coarse aggregate and
water. Cement Paste is used as a binding material for binding
aggregates, while coarse aggregate is responsible for the
performance and durability of concrete and fine aggregates
fills the voids of concrete mix. Gases were evolved during
construction and after construction the setting of concrete
contain hydration are produced harmful gases in the
environment and hence there is requirement of reducing
harmful effect of gases and it can be done by introducing
other material in concrete such as industrial waste material
Ruby mica dust. The main objective of this research paper to
investigate the experimental results of replacing fine
aggregate (sand) with industrial wasteruby mica inconcrete
mix design of M20 and M25 grade of concrete. All the
investigation is based on comparative test results of normal
concrete and desired proportional concrete byhelpofIndian
standard method. The desired proportion of the percentage
of the industrial waste ruby mica as 0%, 25%, 50% and
100% with the ordinary Portland cement of grade43 (Shree
cement manufactured in Bihar unit)
1.1 Research Significance
In this study Industrial waste material Ruby Mica collect
from the Koderma Mica mines source was used for the
investigation. Concrete mixtures were prepared using fine
aggregate and different replacing level of industrial waste
Ruby Mica.
1.2 Objective of Investigation
In this project our main objective is to study the influence of
replacement of sand with industrial waste Ruby mica. The
compressive strength, flexural strength and tensile strength
of M20 an M25 grade of concrete are obtained. Similarly
compressive strength, flexural strength & tensile strength
were obtain for0%,25%,50%,75%and100%replacementof
fine aggregate with industrial waste Ruby mica by weight.
The water cement ratio for M20 and M25 grade of concrete
were taken 0.50 and 0.42 thought the investigation of this
project work.
 To study the physical properties of Industrial waste
material ruby mica.
 To characterize the particle size of industrial Ruby
mica.
 Industrial waste Ruby mica asreplacement material
for fine aggregate.
 To study the effect of Industrial waste material
inclusion on the properties of concrete.
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 06 Issue: 08 | Aug 2019 www.irjet.net p-ISSN: 2395-0072
© 2019, IRJET | Impact Factor value: 7.34 | ISO 9001:2008 Certified Journal | Page 972
2. EXPERIMENTAL MATERIALS
2.1 Cement
Cement used in used of 43 grade for this work and IS 4031 -
1968 was adopted in this study; the test conducted on cement is
given below.
Fineness of Cement IS: 4031(Part 1)-1996.
Specific Gravity IS: 4031 (Part 11)-1988
Consistency IS: 4031 (Part 4)-1988
Initial & Final setting time IS: 4031 -1988
Compressive strength IS: 4031 (Part 6)-1988.
Table-1 Properties of Cement:
S.N Properties Results Standard
Results
1. Normal
Consistency
6mm <8 mm
2. Soundness Expansion 3
mm
<10 mm
3. Initial Setting Time
& Final Setting
Time
85 minutes
11 Hours
>300Min &
<600 Min
4. Specific Gravity 3.15 3.15- 3.25
5. Fineness Modulus 2.94% retain
on 90 micron
I.S sieve
<10%
6. Compressive
Strength(N/mm2)
N/mm2
3 Days 19.85 >16 N/mm2
7 Days 23.45 >22 N/mm2
28 Days 35.98 >33 N/mm2
2.2 Fine Aggregate
Natural sand which is used for testing with the fine aggregate
and gives satisfied results. the all properties of fine aggregate
which is easily available nearest river and charges are
applicable so it was costly used for this work, fine aggregate
conform to zone (I) as per the IS 383:1970. The sieve analysis
of aggregates -IS 383:1970 for graded aggregates.
Fineness modulus-IS: 383-1970
Specific gravity-IS: 2386 (Part 3)-1988
Bulk Density- IS: 2386 (Part 3)-1988
Impact test- IS: 2386(Part 4)-1963.
Table-2 Properties of Fine Aggregate:
S.N Experimental Method Results Value
1 Fines modulus % 2.458%
2. Specific gravity 2.650
3. Bulk density(Loose)(Gm/cm3 ) 1.464
4. Bulk Density(Compact)(Gm/cm3) 1.627
5. Water Absorption (%) 1.00
2.3 Coarse Aggregate
The coarse aggregate used in the work was crushed granite of
pass through 20 mm seive and retain on 10 mm, aggregate are
locally available and easily test conducted on aggregate is
shown.
The sieve analysis of aggregates -IS 383:1970 for graded
aggregates.
Fineness modulus-IS: 383-1970
Specific gravity-IS: 2386 (Part 3)-1988
Bulk Density- IS: 2386 (Part 3)-1988
Impact test- IS: 2386(Part 4)-1963
Table-3 Properties of Coarse Aggregate:
S.N Experimental Method Result Value
1. Fines modulus % 6.587
2. Specific gravity 2.68
3. Bulk Density(Loose)(gm/cm3 ) 1.753
4. Bulk Density (Compact)(gm/cm3) 1.862
5. Water Absorption (%) 0.60
6. Elongation Index (%) 10.23
7. Flakiness Index (%) 11.28
2.4 Industrial Waste Ruby Mica
Ruby mica is widely present in Koderma district of
Jharkhand .In the process of refining Rubymica inmillsthere
large amount of ruby mica dust collected. These ruby mica
dusts were waste product in industries but powder form of
ruby mica are utilized as fine aggregates in this research
paper. Due to this basic nature and chemical composition of
Ruby Mica were help to use in concrete for the manufacture
of hollow concrete brick.
Table-4. Experimental Results Value:
S.N Experimental Method Result Value
I Fines Modulus % 3.58%
II Specific Gravity 2.640
III Bulk Density(Loose)(Gm/cm3 ) 1.621
6. Bulk Density
(Compact)(Gm/cm3)
1.785
7. Water Absorption (%) 0.80
Table-5 Physical Properties of Ruby Mica:
S.N Physical Properties Result Value
1. Physical State Non toxic
2. Appearance Fine
3. Particle Size <45 micron
4. Colour Grey
5. Odour Odourless
6. Hardness 2.5
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 06 Issue: 08 | Aug 2019 www.irjet.net p-ISSN: 2395-0072
© 2019, IRJET | Impact Factor value: 7.34 | ISO 9001:2008 Certified Journal | Page 973
2.5 Water
In Concrete Mix design water is an important ingredient of
concrete which is actually participate in the chemical
reaction with cement. Hence it improve the strength to
cement concrete, the quantity and quality of water are
required to very carefully. Portable water is free from
various injurious amounts of oils, acids, alkalis, salts and
other organic materials. The pH value of water should be
equal to 7.0.It confirming the requirement of IS: 456:2000
were used for the preparation of concrete and curing the
specimen.
3. EXPERIMENTAL METHODOLOGY
3.1 Workability
The workability is one of the most important physical
parameter of concrete which affect the strength and
durability, and also affect the appearance of the finished
structure has been. It is observed that degree of workability
is medium as per BIS (IS: 456-2000) for normal concrete.
The workability of concrete depends on the water cement
ratio and water absorption capacity of constitute of material
used.
3.1.1. Slump Cone Test
The test are perform according to IS 1199-1959 is followed,
compaction factor value decreace as increace the percentage of
Industrial waste material Ruby Mica consist of lot of water so
concrete becom less stiff (less workable) table show the
result.The higher the slum value ,the greater its ability to
work easier in construction site. As the percentage of
industrial waste Ruby Mica is increase then Workability is
reducing. The reason for this is the water absorption of
Industrial waste Ruby Mica.
3.2. Compressive Strength Test:
Compressive strengthtestin laboratorymethodfor concrete
cube has because found the desirable characteristics
properties of design mix concrete are related to its
compressive strength. Compressive strength test is done as
per IS516-1959.The compressive strength test was made
using Compressive Testing Machine (CTM) of 2000 KN
capacity. The compressive strength of M20 andM25gradeof
concrete cube was tested usingsampleof150mmx 150mmx
150mm cube specimen. The strength of concrete cubes was
tested at an age of 7 days, 14 days and 28 days after curing at
270 C. And the results obtained. Where replacement of
Cement with Wheat husk ash fine aggregate with crushed
stone dust in %age, in concrete 7 days test has been
conducted to check the gain in initial strength of concrete
and after 14 days and 28 days curing it test gives the final
strength of concrete.
3.3. Flexural Strength Test:-
In this research paper flexural strengthtestisdoneasper IS:
516- 1959. Beams are tested for flexure in Universal testing
machine of capacity 500KN and the results obtained.
Flexural strength is measure for M20 and M25 grade of
concrete. This is a measureofanunreinforcedconcretebeam
or slab to resist failure in bending. It is measured in the
dimension of specimen of 100 mm x 100 mm x 500 mm.
Flexural strength is about 10% to 20% of compressive
strength depending upon the type, size and volumeofcoarse
aggregates that are used. The best results of material are
obtained by laboratory tests for design mix concrete. In this
research paper flexural strengthisdetermined bythirdpoint
loading. The flexural strength Test is done graphs which
show the 7 days, 14 days and 28days strengthoftheconcrete
mix. The flexural strength required following formula.
3.4. Split Tensile Strength Test:-
Testing for split tensile strength of concrete is done as
specimen prepared in this experimental researchpaper.The
concrete mix is prepared for M20 and M25 grade of concrete
and sand is replaced by Industrial waste material Ruby Mica
of certain percentage. Split tensile strength is done as per IS:
5816 -1999.The test on compression testing machine of
capacity 2000 KN as shown in fig 4.5, and shown in graph
4.5.1.The dimension of cylinder D= 150 mm and H=300 mm.
The cylinder is placed horizontally under compression
testing machine and the load is applied till failure of the
cylinder. The Split Tensile Test is done in graphswhichshow
the 7 days 14 days and 28days strength of the concrete mix,
Graph also says, there is increase in strength as compared to
conventional concrete.
4. CONCRETE MIX DESIGN
In this experiment Indian standard method of proportioning
concrete is used. Concrete include cement, sand, fine
aggregate, coarse aggregate and water. Fine aggregate is
replaced with ruby mica powder by 0%, 25%,50%,75%and
100% by desired proportion of M20 (W/C=0.50) and M25
(W/C=0.43) grade of concrete mix design. For analysisofthe
experimental results of normal concrete and other variation
concrete mix design with totally 270 specimen were casting
and curing at 270C for compressive strength, Flexural
strength and Tensile strength. The specimen are taken and
tested were required at 7 days, 14days and 28 days for their
comparative results with normal concrete and desired
proportion mix design.
The target mean strength of M20 and M25 grade of concrete
is 26.60 N/mm2 and 31.60 N/mm2.
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 06 Issue: 08 | Aug 2019 www.irjet.net p-ISSN: 2395-0072
© 2019, IRJET | Impact Factor value: 7.34 | ISO 9001:2008 Certified Journal | Page 974
Table-6 Design Mix proportion for (1m3 in kg/m3) M20
grade concrete to mild exposure condition.
Table-7 Design Mix proportion for (1m3 in kg/m3) M25
grade concrete to mild exposure condition.
5. EXPERIMENTAL RESULTS
5.1 WORKABILITY
In the graph, It is observed that degree of workability is a
medium as per BIS(IS:456-2000)forthenormal concrete.itis
observed that percentage of industrial waste Ruby Mica
increase from 0%, 25%, 50%, 75% and 100%,The mix
proportion becomes stiffer, and workability results in low
slump value. Low slump value may have great impact on the
workability of concrete in this research paper.
Table-8 Design Mix proportion for M20 grade concrete
(Workability) to mild exposure condition.
%
Replace
Cem
ent
F.A R.M C.A Wate
r
Slum
p
RM0 383 803.0 000.0 1026 191.6 72
RM25 383 602.0 201.0 1026 191.6 64
RM50 383 401.5 401.5 1026 191.6 60
RM75 383 201.0 602.0 1026 191.6 55
RM100 383 000.0 803.0 1026 191.6 53
Table-9 Design Mix proportion for M25 grade concrete
(Workability) to mild exposure condition.
%
Repl.
Cement F.A R.M C.A Water Slump
RM0 435.5 781.0 000.0 998 191.6 84
RM25 435.5 586.0 195.0 998 191.6 76
RM50 435.5 390.5 390.5 998 191.6 72
RM75 435.5 195.0 586.0 998 191.6 64
RM100 435.5 000.0 781.0 998 191.6 62
Graph1. (Bar Chart) % Replacement Material
Industrial Waste Ruby Mica Vs. Slump Value (mm) of
M20 & M25 Grade of Concrete.
5.2 COMPRESSIVE STRENGTH
Compressive strength test of concrete is done as per IS
516:1959.The test is conducted on compression testing
machine of capacity 2000 KN. The experimental result of
concrete was studied for M20 and M25 gradeofcubescasted
and cured for 7days, 14 days and 28 days. Compressive
strength of concrete is tested on cubes at different
percentage of Industrial waste Ruby Mica content in
concrete.
Table-10 Analysis of test results (Compressive
strength N/mm2) of concrete M20 grade.
%
Repla.
Compressive
Strength
of M20 Grade
Concrete (N/mm2)
% increaseordecrease
in Strength over
Normal Concrete, M20
7th
days
14th
days
28th
days
7th
days
14th
days
28th
days
RM0 12.62 17.8 23.5 ---- ---- ----
RM25 13.69 18.6 24.3 +8.47 +4.49 +3.40
RM50 13.72 18.7 24.8 +0.21 +0.53 +2.05
RM75 14.80 19.4 25.6 +7.80 +3.74 +3.22
RM100 15.42 20.2 26.3 +4.12 +4.12 +2.73
Graph-2. (Bar Chart) % replacement of Industrial
Waste Ruby Mica Vs. Compressive Strength (N/mm2) of
M20 Grade of Concrete.
Grade of
Concrete
Material Used in Concrete Mix Design
Cement F.A C.A Water W/C
M20 383.0 803.0 1026.0 191.6 0.50
Ratio
prop….
1.00 2.09 2.67 0.50 0.50
Grade of
Concrete
Material Used in Concrete Mix Design
Cement F.A C.A Water W/C
M25 435.5 781.0 998.0 191.6 0.43
Ratio
prop….
1.00 1.79 2.29 0.43 0.43
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 06 Issue: 08 | Aug 2019 www.irjet.net p-ISSN: 2395-0072
© 2019, IRJET | Impact Factor value: 7.34 | ISO 9001:2008 Certified Journal | Page 975
Table-11 Analysis of test results (Compressive
Strength N/mm2) of concrete M25 grade.
%
Replace
ment
Compressive
strength
of M25 grade
concrete(N/mm2)
% increase or decrease
in strength over
Normal Concrete, M25
7th
days
14th
days
28th
days
7th
days
14th
days
28th
days
RM0 14.18 20.4 23.6 --- -- --
RM25 14.78 22.5 24.2 +4.23 +9.29 +2.54
RM50 15.26 23.8 26.7 +3.24 +5.77 +10.3
RM75 16.20 24.9 27.1 +6.15 +4.62 +1.49
RM100 17.25 25.0 29.3 +6.48 +0.40 +8.11
Graph-3.(Bar Chart) % Replacement Material
Industrial Waste Ruby Mica Vs. Compressive Strength
(N/mm2) of M25 Grade of Concrete.
5.3 FLEXURAL STRENGTH
In Flexural Strength, there are minimum 3 specimen has
required for per test after curing at Room Temperature. The
size of Specimen is 100 mm x 100 mm x 500 mm. Flexural
strength test is done as per IS: 516-1959.Prism is tested for
flexural in universal testing machine of capacity 500 KN.
Table-12 Analysis of test results (Flexural strength
N/mm2) of concrete M20 grade.
%
Replac
ement
Flexural strength
of M20 Grade
Concrete(N/mm2)
% increase or decreasein
strength over Normal
Concrete, M20
7th
days
14th
days
28th
days
7th
days
14th
days
28thday
s
RM0 1.80 3.03 3.52 -- -- --
RM25 2.20 3.07 3.55 +2.20 +1.31 +0.85
RM50 2.23 3.10 3.59 +1.36 +0.97 +1.12
RM75 2.45 3.12 3.64 +2.58 +0.64 +2.78
RM100 2.65 3.19 3.68 +3.24 +2.24 +1.09
Graph-4. (Bar Chart) % Replacement Material
Industrial Waste Ruby Mica Vs. Flexural Strength
(N/mm2) of M20 Grad of Concrete.
Table-13 Analysis of test results (Flexural strength
N/mm2) of concrete M25 grade.
%
Replac
ement
Flexural strength
of M25 Grade
Concrete(N/mm2)
% increase or decrease
in Strength over
Normal Concrete, M25
7th
days
14th
days
28th
days
7th
days
14th
days
28th
days
RM0 1.86 3.43 4.17 --- -- --
RM25 1.94 3.52 4.23 +4.30 +2.62 +1.43
RM50 2.10 3.58 4.25 +8.24 +1.70 +0.47
RM75 2.13 3.63 4.26 +1.42 +1.39 +0.23
RM100 2.18 3.84 4.29 +2.34 +5.78 +0.70
Graph-5. (Bar Chart) % Replacement Material
Industrial Waste Ruby Mica Vs. Flexural Strength
(N/mm2) of M25 Grade of Concrete.
5.4 TENSILE STRENGTH
In Tensile Strength, the testing machine of capacity 2000kN.
There are minimum 3 specimen has required for per test
after curing at Room Temperature. The sizeof Specimen was
diameter 150 mm and length 300mm. testing for Tensile
strength of concrete is done as specimen details ofthiswork.
In Tensile strength were conducted for M20 and M25 Grade
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 06 Issue: 08 | Aug 2019 www.irjet.net p-ISSN: 2395-0072
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of concrete with different Proportion of Industrial material
Ruby Mica used.
Table-14 Analysis of test results (Tensile strength
N/mm2) of concrete M20 grade.
%
Replac
ement
Tensile strength
of M20 Grade
Concrete(N/mm2)
% increase or decreasein
strength over Normal
Concrete, M20
7th
days
14th
days
28th
days
7th
days
14thd
ays
28th
days
RM0 1.58 2.28 2.41 --- -- --
RM25 1.62 2.29 2.46 +2.53 +0.43 +2.07
RM50 1.65 2.32 2.52 +1.85 +1.31 +2.43
RM75 1.68 2.36 2.63 +1.81 +1.72 +4.36
RM100 1.92 2.38 2.74 +4.28 +2.00 +4.18
Graph-6. (Bar Chart) % Replacement Material
Industrial Waste Ruby Mica Vs. Tensile Strength
(N/mm2) of M20 Grade of Concrete.
Table-15 Analysis of test results (Tensile strength
N/mm2) of concrete M25 grade.
%
Replac
ement
Tensile strength
of M25 Grade
Concrete(N/mm2)
% increase or decreasein
strength over Normal
Concrete, M25
7th
days
14th
days
28th
days
7th
days
14th
days
28th
days
RM0 1.90 2.59 2.80 --- -- --
RM25 1.98 2.62 2.84 +4.21 +1.15 +1.42
RM50 2.10 2.66 2.86 +6.06 +1.52 +0.70
RM75 2.18 2.74 2.92 +3.80 +3.00 +2.09
RM100 2.20 2.88 2.98 +0.92 +5.10 +2.05
Graph-7. (Bar Chart) % Replacement Material
Industrial Waste Ruby Mica Vs. Tensile Strength
(N/mm2) of M25 Grade of Concrete.
Table-16 Abstract of the test result at 7 days of
Concrete M20 grade.
%
Replace
ment
Compressi
ve strength
(N/mm2 )
Flexural
strength
(N/mm2 )
Tensile
strength
(N/mm2 )
Fracture
strength
(N/mm2 )
f cr = 0.7
√f ck
RM0 12.62 1.80 1.58 2.48
RM25 13.69 2.20 1.62 2.59
RM50 13.72 2.23 1.65 2.60
RM75 14.80 2.45 1.68 2.69
RM100 15.42 2.65 1.92 2.74
Table-17 Abstract of the test result at 7 days of
Concrete M25 grade.
%
Replace
ment
Compressi
ve strength
(N/mm2 )
Flexural
strength
(N/mm2 )
Tensile
strength
(N/mm2 )
Fracture
strength
(N/mm2 )
f cr = 0.7 √f
ck
RM0 14.18 1.86 1.90 2.63
RM25 14.78 1.94 1.98 2.69
RM50 15.26 2.10 2.10 2.73
RM75 16.20 2.13 2.18 2.81
RM100 17.25 2.18 2.20 2.90
Table-18 Abstract of the test result at 14 days of
Concrete M20 grade.
%
Replace
ment
Compressi
ve strength
(N/mm2 )
Flexural
strength
(N/mm2 )
Tensile
strength
(N/mm2 )
Fracture
strength
(N/mm2 )
f cr = 0.7
√f ck
RM0 17.8 3.03 2.28 2.95
RM25 18.6 3.07 2.29 3.01
RM50 18.7 3.10 2.32 3.02
RM75 19.4 3.12 2.36 3.08
RM100 20.2 3.19 2.38 3.14
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 06 Issue: 08 | Aug 2019 www.irjet.net p-ISSN: 2395-0072
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Table-19 Abstract of the test result at 14 days of
Concrete M25 grade.
%
Replace
ment
Compressi
ve strength
(N/mm2 )
Flexural
strength
(N/mm2 )
Tensile
strength
(N/mm2 )
Fracture
strength
(N/mm2 )
f cr = 0.7
√f ck
RM0 20.4 3.43 2.59 3.16
RM25 22.5 3.52 2.62 3.32
RM50 23.8 3.58 2.66 3.41
RM75 24.9 3.63 2.74 3.49
RM100 25.0 3.84 2.88 3.50
Table-20 Abstract of the test result at 28 days of
Concrete M20 grade.
%
Replacem
ent
Compressive
strength
(N/mm2 )
Flexural
strength
(N/mm2 )
Tensile
strength
(N/mm2 )
Fracture
strength
(N/mm2 )
f cr = 0.7 √f
ck
RM0 23.5 3.52 2.41 3.39
RM25 24.3 3.55 2.46 3.45
RM50 24.8 3.59 2.52 3.48
RM75 25.6 3.64 2.63 3.54
RM100 26.3 3.68 2.74 3.58
Table-21 Abstract of the test result at 28 days of
Concrete M25 grade.
%
Replace
ment
Compress
ive
strength
(N/mm2 )
Flexural
strength
(N/mm2 )
Tensile
strengt
h
(N/mm
2 )
Fracture
strength
(N/mm2 )
f cr = 0.7
√f ck
RM0 23.6 4.17 2.80 3.40
RM25 24.2 4.23 2.84 3.44
RM50 26.7 4.25 2.86 3.61
RM75 27.1 4.26 2.92 3.64
RM100 29.3 4.29 2.98 3.78
6. CONCLUSIONS
The usages of Industrial Waste Ruby Mica in concrete
improve its quality in terms of strength. The conclusion
based on experiment conducted and observation from the
present study below.
1. In this experiment arbitrary method is easy method for
the mix design of M20 and M25 grade of concrete. This
type of concrete is used where large mass of industrial
waste ruby mica are easily available for construction of
structure and it is used as a replacement material for
river sand in concrete.
2. Industrial waste material ruby mica is fully utilized in
concrete structure which prevents various hazardous
effects in nature.
3. The compressive strength of concrete increase up to
50% replacement of fine aggregate by Industrial waste
Ruby Mica and further increase of percentage of
industrial waste ruby mica help to fully strength to
concrete in compressive strength.
4. The Flexural strength of concrete increase up to 75%
replacement of fine aggregate by Industrial waste Ruby
Mica and further increase of percentage of industrial
waste ruby mica help to fully strength to concrete in
Flexural strength.
5. The Tensile strength of concrete increase up to 75%
replacement of fine aggregate by Industrial waste Ruby
Mica and further increase of percentage of industrial
waste ruby mica help to fully strength to concrete in
Tensile strength.
6. It is concluded that Industrial waste Ruby mica can be
used as a replacement of fine aggregate and 100%
replacement of fine aggregate gives excellent Results in
strength, as compare to the normal concrete.
7. Use of these industrial waste material leads to
sustainable development in construction industries.
8. Estimate cost of construction can be reducing by local
available material.
9. The utilization of industrial waste ruby mica in concrete
will prevent natural resource of river sand.
10. It is cheaper than utilization of river sand because it is
available from quarry and fleshing of industries ruby
mica.
11. To save the environmental, Industrial waste ruby Mica
may be used as better substitute as a replacementoffine
aggregate in concrete.
REFERENCES
[1] Sumit A.Balwaik, S.P Raut et al (2011),” Utilization of
waste paper pulp by partial replacement of cement in
concrete’” International Journal of EngineeringResearch
and Application(IJERA),ISSN:2248-9622, Vol.1 Issue
2,July-August 2011,pp.300-309.
[2] Dhanaraj Mohan Patil, et al(2013),”An Experimental
investigation of waste Glass powder as partial
replacement of cement in concrete,” International
Journal of Advance Technology in Civil Engineering
(IJATC) ISSN:2231-5721,Vol.2 Issue No.1,2013,pp.112-
117.
[3] Mr.R.Balamurugan, et al (2014),”Experimental
investigation of partial replacement of cement by
industrial waste material,” International Journal of
Engineering Research and Application (IJERA),
ISSN:2248-9622,Volume-4,Issue-4(Version 1),April
2014,pp.430-435.
[4] T.Omoniyi, S.Duna, A.Mohammed et al (2014),” The
Compressive Strength Characteristics of Cow dung ash
blended cement Concrete,” International Journal of
Scientific & Engineering Research (IJSER),ISSN:2229-
5518,Vol.5 Issue No.7,July 2014,pp.772-776.
[5] P. Padma Rao, A. Pradhan Kumar, B.Bhaskar Singh et al
(2014),” A study on use of Rice husk ash in concrete,”
International Journal of EducationandAppliedResearch
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 06 Issue: 08 | Aug 2019 www.irjet.net p-ISSN: 2395-0072
© 2019, IRJET | Impact Factor value: 7.34 | ISO 9001:2008 Certified Journal | Page 978
(IJEAR), ISSN:2249-4944,Vol.4 Issue spl-2, Jan-June-
2014,pp.75-81.
[6] Jitender Kumar Dhaka et al (2015),”Utilizationofflyash
and cow dung ash as partial replacement of cement in
concrete,” International Journal of Civil and Structural
Engineering (IJCSE), ISSN:0976-4399,Vol.6 Issue
No.1,August 2015,pp.34-39.
[7] Inderveer singh Gurjar et al 2015,” A Study on use of
cow dung ash and Rice husk ash in concrete,”
International Journal of Research in Engineering and
Technology, ISSN: 2321-7308,Vol.4 Issue No.11,Nov-
2015,pp.306-310.
[8] D.Gowrisankar et al (2016),” The Partial replacementof
sand with quarry dust & cement with Lime powder,”
International Journal of Engineering Science and
Computing, ISSN: 2321-3361, Vol.6 Issue No. 03, March
2016, pp.2660-2664.
[9] Sandeep Dalal, Parveen Berwal et al (2016),”Study the
Strength charecteristics of concrete using waste
material”, International Journal of Engineering Applied
and Management Science Paradigms,ISSN:2320-
6608,Vol.39,Issue 01,September-2016,pp.47-53.
[10] Sruthy B, Anisha G Krishnan ,Gibi Miriyam Mathew and
Sruthi G Raj et al (2017),”An experimental investigation
on strength of concrete made with Cow dung ash and
glass fibre,”International Journal of Engineering
Research & Technology(IJEAT), ISSN:2278-0181,Vol.6,
Issue03, March-2017, pp.492-495.

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IRJET- Ruby Mica Dust as a Replacing Material in Design Mix Concrete

  • 1. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 08 | Aug 2019 www.irjet.net p-ISSN: 2395-0072 © 2019, IRJET | Impact Factor value: 7.34 | ISO 9001:2008 Certified Journal | Page 971 Ruby Mica Dust as a Replacing Material in Design Mix Concrete Aman Mallik1, B.P Mudgal2, Manoj Sharma3 1M.Tech Scholar, I.P.S, Gwalior, M.P, India 2Assistant Professor, Department of Civil Engineering, I.P.S, Gwalior, M.P, India 3Assistant Professor & H.O.D, Department of Civil Engineering, I.P.S, Gwalior, M.P, India ----------------------------------------------------------------------***--------------------------------------------------------------------- Abstract – In this time fine aggregateplaysanimportant role in the preparation of both concrete and mortar in construction work. Generally we are widely using industrial waste ruby mica has an alternative for natural sand. In this project we used the industrial waste ruby mica dusts which were produced by quarrying and fleshing of ruby mica for the manufacturing of insulating material. Thepurposeofthis study is to investigate the possibility of using industrial waste material ruby mica as fine aggregate fully with different grades of concrete composite. Ruby The suitability of industrial waste ruby mica as a fine aggregateforconcrete has been assessed by comparing its basic properties with that of conventional concrete. Compressivestrength,flexural strength and split tensile strength of theconcretemixesused in this experiment has been obtained after 7 days, 14 days and 28 days. The results of the experimental work shows that replacement of Fine aggregate with industrial waste material ruby mica dust will increased up to 100% of compressive strength, up to 70% of split tensilestrengthand flexural strength of concrete in manufacturing of hollow concrete brick. These results were shown in the utilization of industrial waste material in construction industries and reduce the cost for the manufacturing of Hollow concrete brick. Key Words: Industrial Waste Ruby Mica, Phyllosilicate Minerals, Pozzolanic Properties, Compressive strength, Flexural Strength, Tensile Strength, Hollow concrete block. 1.INTRODUCTION In India, Ruby mica is widely distributed and occurs in igneous, metamorphic andsedimentaryregimeinJharkhand. Large crystals mica used for various applications are typically mined from granitic pegmatite under the ground. Typically ruby mica found at Koderma district in Jharkhand It had the largest deposits of mica in the world. The industries were established in Koderma district for the purification of impurities inrubymica. Mica isstableelement when exposed to electricity, light, moisture and extreme temperature. Ruby Mica powder has been used for various purposes. Ruby Mica Powder is a naturally occurring group of silicate minerals. In the preparation of Concrete, It is widely used in construction material in thecivil construction work because of its structure strength, stability and durability. In this research paper the ingredientsofConcrete are cement, fine aggregate (sand), coarse aggregate and water. Cement Paste is used as a binding material for binding aggregates, while coarse aggregate is responsible for the performance and durability of concrete and fine aggregates fills the voids of concrete mix. Gases were evolved during construction and after construction the setting of concrete contain hydration are produced harmful gases in the environment and hence there is requirement of reducing harmful effect of gases and it can be done by introducing other material in concrete such as industrial waste material Ruby mica dust. The main objective of this research paper to investigate the experimental results of replacing fine aggregate (sand) with industrial wasteruby mica inconcrete mix design of M20 and M25 grade of concrete. All the investigation is based on comparative test results of normal concrete and desired proportional concrete byhelpofIndian standard method. The desired proportion of the percentage of the industrial waste ruby mica as 0%, 25%, 50% and 100% with the ordinary Portland cement of grade43 (Shree cement manufactured in Bihar unit) 1.1 Research Significance In this study Industrial waste material Ruby Mica collect from the Koderma Mica mines source was used for the investigation. Concrete mixtures were prepared using fine aggregate and different replacing level of industrial waste Ruby Mica. 1.2 Objective of Investigation In this project our main objective is to study the influence of replacement of sand with industrial waste Ruby mica. The compressive strength, flexural strength and tensile strength of M20 an M25 grade of concrete are obtained. Similarly compressive strength, flexural strength & tensile strength were obtain for0%,25%,50%,75%and100%replacementof fine aggregate with industrial waste Ruby mica by weight. The water cement ratio for M20 and M25 grade of concrete were taken 0.50 and 0.42 thought the investigation of this project work.  To study the physical properties of Industrial waste material ruby mica.  To characterize the particle size of industrial Ruby mica.  Industrial waste Ruby mica asreplacement material for fine aggregate.  To study the effect of Industrial waste material inclusion on the properties of concrete.
  • 2. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 08 | Aug 2019 www.irjet.net p-ISSN: 2395-0072 © 2019, IRJET | Impact Factor value: 7.34 | ISO 9001:2008 Certified Journal | Page 972 2. EXPERIMENTAL MATERIALS 2.1 Cement Cement used in used of 43 grade for this work and IS 4031 - 1968 was adopted in this study; the test conducted on cement is given below. Fineness of Cement IS: 4031(Part 1)-1996. Specific Gravity IS: 4031 (Part 11)-1988 Consistency IS: 4031 (Part 4)-1988 Initial & Final setting time IS: 4031 -1988 Compressive strength IS: 4031 (Part 6)-1988. Table-1 Properties of Cement: S.N Properties Results Standard Results 1. Normal Consistency 6mm <8 mm 2. Soundness Expansion 3 mm <10 mm 3. Initial Setting Time & Final Setting Time 85 minutes 11 Hours >300Min & <600 Min 4. Specific Gravity 3.15 3.15- 3.25 5. Fineness Modulus 2.94% retain on 90 micron I.S sieve <10% 6. Compressive Strength(N/mm2) N/mm2 3 Days 19.85 >16 N/mm2 7 Days 23.45 >22 N/mm2 28 Days 35.98 >33 N/mm2 2.2 Fine Aggregate Natural sand which is used for testing with the fine aggregate and gives satisfied results. the all properties of fine aggregate which is easily available nearest river and charges are applicable so it was costly used for this work, fine aggregate conform to zone (I) as per the IS 383:1970. The sieve analysis of aggregates -IS 383:1970 for graded aggregates. Fineness modulus-IS: 383-1970 Specific gravity-IS: 2386 (Part 3)-1988 Bulk Density- IS: 2386 (Part 3)-1988 Impact test- IS: 2386(Part 4)-1963. Table-2 Properties of Fine Aggregate: S.N Experimental Method Results Value 1 Fines modulus % 2.458% 2. Specific gravity 2.650 3. Bulk density(Loose)(Gm/cm3 ) 1.464 4. Bulk Density(Compact)(Gm/cm3) 1.627 5. Water Absorption (%) 1.00 2.3 Coarse Aggregate The coarse aggregate used in the work was crushed granite of pass through 20 mm seive and retain on 10 mm, aggregate are locally available and easily test conducted on aggregate is shown. The sieve analysis of aggregates -IS 383:1970 for graded aggregates. Fineness modulus-IS: 383-1970 Specific gravity-IS: 2386 (Part 3)-1988 Bulk Density- IS: 2386 (Part 3)-1988 Impact test- IS: 2386(Part 4)-1963 Table-3 Properties of Coarse Aggregate: S.N Experimental Method Result Value 1. Fines modulus % 6.587 2. Specific gravity 2.68 3. Bulk Density(Loose)(gm/cm3 ) 1.753 4. Bulk Density (Compact)(gm/cm3) 1.862 5. Water Absorption (%) 0.60 6. Elongation Index (%) 10.23 7. Flakiness Index (%) 11.28 2.4 Industrial Waste Ruby Mica Ruby mica is widely present in Koderma district of Jharkhand .In the process of refining Rubymica inmillsthere large amount of ruby mica dust collected. These ruby mica dusts were waste product in industries but powder form of ruby mica are utilized as fine aggregates in this research paper. Due to this basic nature and chemical composition of Ruby Mica were help to use in concrete for the manufacture of hollow concrete brick. Table-4. Experimental Results Value: S.N Experimental Method Result Value I Fines Modulus % 3.58% II Specific Gravity 2.640 III Bulk Density(Loose)(Gm/cm3 ) 1.621 6. Bulk Density (Compact)(Gm/cm3) 1.785 7. Water Absorption (%) 0.80 Table-5 Physical Properties of Ruby Mica: S.N Physical Properties Result Value 1. Physical State Non toxic 2. Appearance Fine 3. Particle Size <45 micron 4. Colour Grey 5. Odour Odourless 6. Hardness 2.5
  • 3. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 08 | Aug 2019 www.irjet.net p-ISSN: 2395-0072 © 2019, IRJET | Impact Factor value: 7.34 | ISO 9001:2008 Certified Journal | Page 973 2.5 Water In Concrete Mix design water is an important ingredient of concrete which is actually participate in the chemical reaction with cement. Hence it improve the strength to cement concrete, the quantity and quality of water are required to very carefully. Portable water is free from various injurious amounts of oils, acids, alkalis, salts and other organic materials. The pH value of water should be equal to 7.0.It confirming the requirement of IS: 456:2000 were used for the preparation of concrete and curing the specimen. 3. EXPERIMENTAL METHODOLOGY 3.1 Workability The workability is one of the most important physical parameter of concrete which affect the strength and durability, and also affect the appearance of the finished structure has been. It is observed that degree of workability is medium as per BIS (IS: 456-2000) for normal concrete. The workability of concrete depends on the water cement ratio and water absorption capacity of constitute of material used. 3.1.1. Slump Cone Test The test are perform according to IS 1199-1959 is followed, compaction factor value decreace as increace the percentage of Industrial waste material Ruby Mica consist of lot of water so concrete becom less stiff (less workable) table show the result.The higher the slum value ,the greater its ability to work easier in construction site. As the percentage of industrial waste Ruby Mica is increase then Workability is reducing. The reason for this is the water absorption of Industrial waste Ruby Mica. 3.2. Compressive Strength Test: Compressive strengthtestin laboratorymethodfor concrete cube has because found the desirable characteristics properties of design mix concrete are related to its compressive strength. Compressive strength test is done as per IS516-1959.The compressive strength test was made using Compressive Testing Machine (CTM) of 2000 KN capacity. The compressive strength of M20 andM25gradeof concrete cube was tested usingsampleof150mmx 150mmx 150mm cube specimen. The strength of concrete cubes was tested at an age of 7 days, 14 days and 28 days after curing at 270 C. And the results obtained. Where replacement of Cement with Wheat husk ash fine aggregate with crushed stone dust in %age, in concrete 7 days test has been conducted to check the gain in initial strength of concrete and after 14 days and 28 days curing it test gives the final strength of concrete. 3.3. Flexural Strength Test:- In this research paper flexural strengthtestisdoneasper IS: 516- 1959. Beams are tested for flexure in Universal testing machine of capacity 500KN and the results obtained. Flexural strength is measure for M20 and M25 grade of concrete. This is a measureofanunreinforcedconcretebeam or slab to resist failure in bending. It is measured in the dimension of specimen of 100 mm x 100 mm x 500 mm. Flexural strength is about 10% to 20% of compressive strength depending upon the type, size and volumeofcoarse aggregates that are used. The best results of material are obtained by laboratory tests for design mix concrete. In this research paper flexural strengthisdetermined bythirdpoint loading. The flexural strength Test is done graphs which show the 7 days, 14 days and 28days strengthoftheconcrete mix. The flexural strength required following formula. 3.4. Split Tensile Strength Test:- Testing for split tensile strength of concrete is done as specimen prepared in this experimental researchpaper.The concrete mix is prepared for M20 and M25 grade of concrete and sand is replaced by Industrial waste material Ruby Mica of certain percentage. Split tensile strength is done as per IS: 5816 -1999.The test on compression testing machine of capacity 2000 KN as shown in fig 4.5, and shown in graph 4.5.1.The dimension of cylinder D= 150 mm and H=300 mm. The cylinder is placed horizontally under compression testing machine and the load is applied till failure of the cylinder. The Split Tensile Test is done in graphswhichshow the 7 days 14 days and 28days strength of the concrete mix, Graph also says, there is increase in strength as compared to conventional concrete. 4. CONCRETE MIX DESIGN In this experiment Indian standard method of proportioning concrete is used. Concrete include cement, sand, fine aggregate, coarse aggregate and water. Fine aggregate is replaced with ruby mica powder by 0%, 25%,50%,75%and 100% by desired proportion of M20 (W/C=0.50) and M25 (W/C=0.43) grade of concrete mix design. For analysisofthe experimental results of normal concrete and other variation concrete mix design with totally 270 specimen were casting and curing at 270C for compressive strength, Flexural strength and Tensile strength. The specimen are taken and tested were required at 7 days, 14days and 28 days for their comparative results with normal concrete and desired proportion mix design. The target mean strength of M20 and M25 grade of concrete is 26.60 N/mm2 and 31.60 N/mm2.
  • 4. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 08 | Aug 2019 www.irjet.net p-ISSN: 2395-0072 © 2019, IRJET | Impact Factor value: 7.34 | ISO 9001:2008 Certified Journal | Page 974 Table-6 Design Mix proportion for (1m3 in kg/m3) M20 grade concrete to mild exposure condition. Table-7 Design Mix proportion for (1m3 in kg/m3) M25 grade concrete to mild exposure condition. 5. EXPERIMENTAL RESULTS 5.1 WORKABILITY In the graph, It is observed that degree of workability is a medium as per BIS(IS:456-2000)forthenormal concrete.itis observed that percentage of industrial waste Ruby Mica increase from 0%, 25%, 50%, 75% and 100%,The mix proportion becomes stiffer, and workability results in low slump value. Low slump value may have great impact on the workability of concrete in this research paper. Table-8 Design Mix proportion for M20 grade concrete (Workability) to mild exposure condition. % Replace Cem ent F.A R.M C.A Wate r Slum p RM0 383 803.0 000.0 1026 191.6 72 RM25 383 602.0 201.0 1026 191.6 64 RM50 383 401.5 401.5 1026 191.6 60 RM75 383 201.0 602.0 1026 191.6 55 RM100 383 000.0 803.0 1026 191.6 53 Table-9 Design Mix proportion for M25 grade concrete (Workability) to mild exposure condition. % Repl. Cement F.A R.M C.A Water Slump RM0 435.5 781.0 000.0 998 191.6 84 RM25 435.5 586.0 195.0 998 191.6 76 RM50 435.5 390.5 390.5 998 191.6 72 RM75 435.5 195.0 586.0 998 191.6 64 RM100 435.5 000.0 781.0 998 191.6 62 Graph1. (Bar Chart) % Replacement Material Industrial Waste Ruby Mica Vs. Slump Value (mm) of M20 & M25 Grade of Concrete. 5.2 COMPRESSIVE STRENGTH Compressive strength test of concrete is done as per IS 516:1959.The test is conducted on compression testing machine of capacity 2000 KN. The experimental result of concrete was studied for M20 and M25 gradeofcubescasted and cured for 7days, 14 days and 28 days. Compressive strength of concrete is tested on cubes at different percentage of Industrial waste Ruby Mica content in concrete. Table-10 Analysis of test results (Compressive strength N/mm2) of concrete M20 grade. % Repla. Compressive Strength of M20 Grade Concrete (N/mm2) % increaseordecrease in Strength over Normal Concrete, M20 7th days 14th days 28th days 7th days 14th days 28th days RM0 12.62 17.8 23.5 ---- ---- ---- RM25 13.69 18.6 24.3 +8.47 +4.49 +3.40 RM50 13.72 18.7 24.8 +0.21 +0.53 +2.05 RM75 14.80 19.4 25.6 +7.80 +3.74 +3.22 RM100 15.42 20.2 26.3 +4.12 +4.12 +2.73 Graph-2. (Bar Chart) % replacement of Industrial Waste Ruby Mica Vs. Compressive Strength (N/mm2) of M20 Grade of Concrete. Grade of Concrete Material Used in Concrete Mix Design Cement F.A C.A Water W/C M20 383.0 803.0 1026.0 191.6 0.50 Ratio prop…. 1.00 2.09 2.67 0.50 0.50 Grade of Concrete Material Used in Concrete Mix Design Cement F.A C.A Water W/C M25 435.5 781.0 998.0 191.6 0.43 Ratio prop…. 1.00 1.79 2.29 0.43 0.43
  • 5. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 08 | Aug 2019 www.irjet.net p-ISSN: 2395-0072 © 2019, IRJET | Impact Factor value: 7.34 | ISO 9001:2008 Certified Journal | Page 975 Table-11 Analysis of test results (Compressive Strength N/mm2) of concrete M25 grade. % Replace ment Compressive strength of M25 grade concrete(N/mm2) % increase or decrease in strength over Normal Concrete, M25 7th days 14th days 28th days 7th days 14th days 28th days RM0 14.18 20.4 23.6 --- -- -- RM25 14.78 22.5 24.2 +4.23 +9.29 +2.54 RM50 15.26 23.8 26.7 +3.24 +5.77 +10.3 RM75 16.20 24.9 27.1 +6.15 +4.62 +1.49 RM100 17.25 25.0 29.3 +6.48 +0.40 +8.11 Graph-3.(Bar Chart) % Replacement Material Industrial Waste Ruby Mica Vs. Compressive Strength (N/mm2) of M25 Grade of Concrete. 5.3 FLEXURAL STRENGTH In Flexural Strength, there are minimum 3 specimen has required for per test after curing at Room Temperature. The size of Specimen is 100 mm x 100 mm x 500 mm. Flexural strength test is done as per IS: 516-1959.Prism is tested for flexural in universal testing machine of capacity 500 KN. Table-12 Analysis of test results (Flexural strength N/mm2) of concrete M20 grade. % Replac ement Flexural strength of M20 Grade Concrete(N/mm2) % increase or decreasein strength over Normal Concrete, M20 7th days 14th days 28th days 7th days 14th days 28thday s RM0 1.80 3.03 3.52 -- -- -- RM25 2.20 3.07 3.55 +2.20 +1.31 +0.85 RM50 2.23 3.10 3.59 +1.36 +0.97 +1.12 RM75 2.45 3.12 3.64 +2.58 +0.64 +2.78 RM100 2.65 3.19 3.68 +3.24 +2.24 +1.09 Graph-4. (Bar Chart) % Replacement Material Industrial Waste Ruby Mica Vs. Flexural Strength (N/mm2) of M20 Grad of Concrete. Table-13 Analysis of test results (Flexural strength N/mm2) of concrete M25 grade. % Replac ement Flexural strength of M25 Grade Concrete(N/mm2) % increase or decrease in Strength over Normal Concrete, M25 7th days 14th days 28th days 7th days 14th days 28th days RM0 1.86 3.43 4.17 --- -- -- RM25 1.94 3.52 4.23 +4.30 +2.62 +1.43 RM50 2.10 3.58 4.25 +8.24 +1.70 +0.47 RM75 2.13 3.63 4.26 +1.42 +1.39 +0.23 RM100 2.18 3.84 4.29 +2.34 +5.78 +0.70 Graph-5. (Bar Chart) % Replacement Material Industrial Waste Ruby Mica Vs. Flexural Strength (N/mm2) of M25 Grade of Concrete. 5.4 TENSILE STRENGTH In Tensile Strength, the testing machine of capacity 2000kN. There are minimum 3 specimen has required for per test after curing at Room Temperature. The sizeof Specimen was diameter 150 mm and length 300mm. testing for Tensile strength of concrete is done as specimen details ofthiswork. In Tensile strength were conducted for M20 and M25 Grade
  • 6. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 08 | Aug 2019 www.irjet.net p-ISSN: 2395-0072 © 2019, IRJET | Impact Factor value: 7.34 | ISO 9001:2008 Certified Journal | Page 976 of concrete with different Proportion of Industrial material Ruby Mica used. Table-14 Analysis of test results (Tensile strength N/mm2) of concrete M20 grade. % Replac ement Tensile strength of M20 Grade Concrete(N/mm2) % increase or decreasein strength over Normal Concrete, M20 7th days 14th days 28th days 7th days 14thd ays 28th days RM0 1.58 2.28 2.41 --- -- -- RM25 1.62 2.29 2.46 +2.53 +0.43 +2.07 RM50 1.65 2.32 2.52 +1.85 +1.31 +2.43 RM75 1.68 2.36 2.63 +1.81 +1.72 +4.36 RM100 1.92 2.38 2.74 +4.28 +2.00 +4.18 Graph-6. (Bar Chart) % Replacement Material Industrial Waste Ruby Mica Vs. Tensile Strength (N/mm2) of M20 Grade of Concrete. Table-15 Analysis of test results (Tensile strength N/mm2) of concrete M25 grade. % Replac ement Tensile strength of M25 Grade Concrete(N/mm2) % increase or decreasein strength over Normal Concrete, M25 7th days 14th days 28th days 7th days 14th days 28th days RM0 1.90 2.59 2.80 --- -- -- RM25 1.98 2.62 2.84 +4.21 +1.15 +1.42 RM50 2.10 2.66 2.86 +6.06 +1.52 +0.70 RM75 2.18 2.74 2.92 +3.80 +3.00 +2.09 RM100 2.20 2.88 2.98 +0.92 +5.10 +2.05 Graph-7. (Bar Chart) % Replacement Material Industrial Waste Ruby Mica Vs. Tensile Strength (N/mm2) of M25 Grade of Concrete. Table-16 Abstract of the test result at 7 days of Concrete M20 grade. % Replace ment Compressi ve strength (N/mm2 ) Flexural strength (N/mm2 ) Tensile strength (N/mm2 ) Fracture strength (N/mm2 ) f cr = 0.7 √f ck RM0 12.62 1.80 1.58 2.48 RM25 13.69 2.20 1.62 2.59 RM50 13.72 2.23 1.65 2.60 RM75 14.80 2.45 1.68 2.69 RM100 15.42 2.65 1.92 2.74 Table-17 Abstract of the test result at 7 days of Concrete M25 grade. % Replace ment Compressi ve strength (N/mm2 ) Flexural strength (N/mm2 ) Tensile strength (N/mm2 ) Fracture strength (N/mm2 ) f cr = 0.7 √f ck RM0 14.18 1.86 1.90 2.63 RM25 14.78 1.94 1.98 2.69 RM50 15.26 2.10 2.10 2.73 RM75 16.20 2.13 2.18 2.81 RM100 17.25 2.18 2.20 2.90 Table-18 Abstract of the test result at 14 days of Concrete M20 grade. % Replace ment Compressi ve strength (N/mm2 ) Flexural strength (N/mm2 ) Tensile strength (N/mm2 ) Fracture strength (N/mm2 ) f cr = 0.7 √f ck RM0 17.8 3.03 2.28 2.95 RM25 18.6 3.07 2.29 3.01 RM50 18.7 3.10 2.32 3.02 RM75 19.4 3.12 2.36 3.08 RM100 20.2 3.19 2.38 3.14
  • 7. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 08 | Aug 2019 www.irjet.net p-ISSN: 2395-0072 © 2019, IRJET | Impact Factor value: 7.34 | ISO 9001:2008 Certified Journal | Page 977 Table-19 Abstract of the test result at 14 days of Concrete M25 grade. % Replace ment Compressi ve strength (N/mm2 ) Flexural strength (N/mm2 ) Tensile strength (N/mm2 ) Fracture strength (N/mm2 ) f cr = 0.7 √f ck RM0 20.4 3.43 2.59 3.16 RM25 22.5 3.52 2.62 3.32 RM50 23.8 3.58 2.66 3.41 RM75 24.9 3.63 2.74 3.49 RM100 25.0 3.84 2.88 3.50 Table-20 Abstract of the test result at 28 days of Concrete M20 grade. % Replacem ent Compressive strength (N/mm2 ) Flexural strength (N/mm2 ) Tensile strength (N/mm2 ) Fracture strength (N/mm2 ) f cr = 0.7 √f ck RM0 23.5 3.52 2.41 3.39 RM25 24.3 3.55 2.46 3.45 RM50 24.8 3.59 2.52 3.48 RM75 25.6 3.64 2.63 3.54 RM100 26.3 3.68 2.74 3.58 Table-21 Abstract of the test result at 28 days of Concrete M25 grade. % Replace ment Compress ive strength (N/mm2 ) Flexural strength (N/mm2 ) Tensile strengt h (N/mm 2 ) Fracture strength (N/mm2 ) f cr = 0.7 √f ck RM0 23.6 4.17 2.80 3.40 RM25 24.2 4.23 2.84 3.44 RM50 26.7 4.25 2.86 3.61 RM75 27.1 4.26 2.92 3.64 RM100 29.3 4.29 2.98 3.78 6. CONCLUSIONS The usages of Industrial Waste Ruby Mica in concrete improve its quality in terms of strength. The conclusion based on experiment conducted and observation from the present study below. 1. In this experiment arbitrary method is easy method for the mix design of M20 and M25 grade of concrete. This type of concrete is used where large mass of industrial waste ruby mica are easily available for construction of structure and it is used as a replacement material for river sand in concrete. 2. Industrial waste material ruby mica is fully utilized in concrete structure which prevents various hazardous effects in nature. 3. The compressive strength of concrete increase up to 50% replacement of fine aggregate by Industrial waste Ruby Mica and further increase of percentage of industrial waste ruby mica help to fully strength to concrete in compressive strength. 4. The Flexural strength of concrete increase up to 75% replacement of fine aggregate by Industrial waste Ruby Mica and further increase of percentage of industrial waste ruby mica help to fully strength to concrete in Flexural strength. 5. The Tensile strength of concrete increase up to 75% replacement of fine aggregate by Industrial waste Ruby Mica and further increase of percentage of industrial waste ruby mica help to fully strength to concrete in Tensile strength. 6. It is concluded that Industrial waste Ruby mica can be used as a replacement of fine aggregate and 100% replacement of fine aggregate gives excellent Results in strength, as compare to the normal concrete. 7. Use of these industrial waste material leads to sustainable development in construction industries. 8. Estimate cost of construction can be reducing by local available material. 9. The utilization of industrial waste ruby mica in concrete will prevent natural resource of river sand. 10. It is cheaper than utilization of river sand because it is available from quarry and fleshing of industries ruby mica. 11. To save the environmental, Industrial waste ruby Mica may be used as better substitute as a replacementoffine aggregate in concrete. REFERENCES [1] Sumit A.Balwaik, S.P Raut et al (2011),” Utilization of waste paper pulp by partial replacement of cement in concrete’” International Journal of EngineeringResearch and Application(IJERA),ISSN:2248-9622, Vol.1 Issue 2,July-August 2011,pp.300-309. [2] Dhanaraj Mohan Patil, et al(2013),”An Experimental investigation of waste Glass powder as partial replacement of cement in concrete,” International Journal of Advance Technology in Civil Engineering (IJATC) ISSN:2231-5721,Vol.2 Issue No.1,2013,pp.112- 117. [3] Mr.R.Balamurugan, et al (2014),”Experimental investigation of partial replacement of cement by industrial waste material,” International Journal of Engineering Research and Application (IJERA), ISSN:2248-9622,Volume-4,Issue-4(Version 1),April 2014,pp.430-435. [4] T.Omoniyi, S.Duna, A.Mohammed et al (2014),” The Compressive Strength Characteristics of Cow dung ash blended cement Concrete,” International Journal of Scientific & Engineering Research (IJSER),ISSN:2229- 5518,Vol.5 Issue No.7,July 2014,pp.772-776. [5] P. Padma Rao, A. Pradhan Kumar, B.Bhaskar Singh et al (2014),” A study on use of Rice husk ash in concrete,” International Journal of EducationandAppliedResearch
  • 8. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 08 | Aug 2019 www.irjet.net p-ISSN: 2395-0072 © 2019, IRJET | Impact Factor value: 7.34 | ISO 9001:2008 Certified Journal | Page 978 (IJEAR), ISSN:2249-4944,Vol.4 Issue spl-2, Jan-June- 2014,pp.75-81. [6] Jitender Kumar Dhaka et al (2015),”Utilizationofflyash and cow dung ash as partial replacement of cement in concrete,” International Journal of Civil and Structural Engineering (IJCSE), ISSN:0976-4399,Vol.6 Issue No.1,August 2015,pp.34-39. [7] Inderveer singh Gurjar et al 2015,” A Study on use of cow dung ash and Rice husk ash in concrete,” International Journal of Research in Engineering and Technology, ISSN: 2321-7308,Vol.4 Issue No.11,Nov- 2015,pp.306-310. [8] D.Gowrisankar et al (2016),” The Partial replacementof sand with quarry dust & cement with Lime powder,” International Journal of Engineering Science and Computing, ISSN: 2321-3361, Vol.6 Issue No. 03, March 2016, pp.2660-2664. [9] Sandeep Dalal, Parveen Berwal et al (2016),”Study the Strength charecteristics of concrete using waste material”, International Journal of Engineering Applied and Management Science Paradigms,ISSN:2320- 6608,Vol.39,Issue 01,September-2016,pp.47-53. [10] Sruthy B, Anisha G Krishnan ,Gibi Miriyam Mathew and Sruthi G Raj et al (2017),”An experimental investigation on strength of concrete made with Cow dung ash and glass fibre,”International Journal of Engineering Research & Technology(IJEAT), ISSN:2278-0181,Vol.6, Issue03, March-2017, pp.492-495.