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International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 06 Issue: 07 | July 2019 www.irjet.net p-ISSN: 2395-0072
© 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 57
Experimental Research on the Behavior of Concrete using Mica as
Partial Replacement of Fine Aggregates
Tin Ni Ni Ko
Department of Civil Engineering, Mandalay Technological University, Mandalay, Myanmar
---------------------------------------------------------------------***----------------------------------------------------------------------
Abstract - The main focus of this research is to study the
effects of “Mica" as partial replacement of fine aggregates in
mortar and concrete. The fine aggregate replacement
percentages of mica such that 1%, 2%, 3%, 4% and 5% by
weight are used in this research. There are three portions in
this research. In the first portion, chemical composition and
physical properties of materials are analyzed. All tests are
performed according to ASTM standard procedure. In the
second portion, the tensile and compressive strengths of
mortar and fire resistance of mortar by using mica as partial
replacement of fine aggregates are investigated. In the last
portion, the effect of “Mica" as partial replacement of fine
aggregate in concrete is studied. The target strength of
concrete is 27.6MPa. Mix design of concrete is calculated
according to ACI method. Slump, air-content and compressive
strength of concrete are conducted. Finally, all the results
obtained by using Mica as partial replacement of fine
aggregate are compared with those by using pure sand.
Key Words: partial replacement,chemical composition,
physical properties, tensile strength, compressive
strength, fine aggregate replacement,slump,aircontent
1. INTRODUCTION
River sand is one of the constituents used in the production
of mortar and concrete.Inmanycountries,sourcesofnatural
sand for use as an aggregate in construction are becoming
scarce. River sand has been the most popular used fine
aggregate in the production of concrete, but due to the
overuse of the material, our environment is the worst hit.
This is driving the need to find materials which are
affordable and available to a replacementofriversandin the
production of concrete.
If fine aggregate is replaced by mica inspecific percentage,it
will decrease fine aggregate content and thereby providing
another advantage such as fire resistance. The research will
also investigate how replacing sand with mica in mortarand
concrete affects its strength and heatresistance.Thiswork is
focused on the use of mica as partial replacement of river
sand in the production of mortar and concrete.
2. MICA
Mica is a natural occurring material that is based on a
collection of silicate mineralsandcomposedpotassium,iron,
aluminum, magnesium and water. It is constant and entirely
static to the action of water, acids, alkalis, conventional
solvents, bases, and oil. Mica is stable when exposed to
electricity, light, moisture and extreme temperatures.
Mica is a metamorphic mineral. Mica formations are
associated with volcanoes and hydrothermal vents. Mica is
found in many rocks around the world. Mica is highly tough,
elastic and along with being flexible. It is invariably used for
fillers, extenders along with providing smootheruniformity,
improving workability and prevents cracking. Mica can be
used as an insulator in home attics, concrete blocks and also
poured into walls (usually in retrofitting uninsulated open
top walls). Mica has a recommended exposure limit of
3mg/m3 respiratory exposureoveran8-hourworkday.Mica
used in this research is obtained from Ma Au village ,
Yesagyo Township, Magway Region in Myanmar. Chemical
analysis of mica is carried out at Research Centre of Yangon
University and is shown in Table I and physical properties of
mica are tested in laboratory of Civil Engineering
Department and are presented in Table 2.
Table -1: Chemical Composition of Mica
Chemical Constituents Composition In Percentage (%)
Silica (SiO2) 8.110
Ferric Oxide (Fe2O3) 8.742
Calcium Oxide (CaO) 69.069
Manganese Oxide (MnO) 0.438
Sulphur Trioxide (SO3) 8.856
Dipotassium Oxide (K2O) 4.240
Titanium Dioxide (TiO2) 0.442
Strontium Oxide (SrO) 0.112
Others 0.001
Total 100
Table -2: Physical Properties of Mica
Sr
No.
Properties
Result
Value
ASTM Standard
range
1
Specific
gravity
2.22 2.5 to 2.9
2
Finess
Modulus
3 2 to 3.1
3
Water
Absorption
0.2 <3%
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 06 Issue: 07 | July 2019 www.irjet.net p-ISSN: 2395-0072
© 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 58
3. TESTING OF MATERIALS USED IN THIS
RESEARCH
In this study, chemical composition and physical properties
of cement are tested. Then, the physical properties of fine
aggregates and coarse aggregates are also determined.
3.1 Cement
Cement is a binding material that sets and hardens
independently, and can bind other materials together. It
hardens and attains strength from chemical reaction with
the water known as hydration. Local product (Crown
cement) is used in this research and it is ordinary Portland
cement (Type I). The chemical compositionofCrowncement
is shown in Table 3.The physical propertiesofcrowncement
are expressed in Table 4.
Table -3: Chemical Composition of Crown cement
Oxide
Content
(%)
Approximate
Composition
Limits of
Portland
Cement (%)
Calcium Oxide (CaO) 62.38 60-67
Silica (SiO2) 20.40 17-25
Alumina (Al2O3) 5.12 3-8
Ferric Oxide (Fe2O3) 3.11 0.5-6.0
Manganese Oxide (MgO) 3.54 0.1-4.0
Sulphur Trioxide (SO3) 2.34 1-3
Others 1.59 1
Loss 1.52 2
Total 100
3.2 Fine Aggregates
Fine aggregates are sand and crushed stone or gravel
screenings. Sand is a granular form of Silica (SiO2). The
grains vary in size and shape and these may be rounded or
angular. Good sand is that whose mineralogical composition
approaches to pure quartz. In this research, fine aggregates
are obtained from Ayeyarwaddy river. Physical properties
of fine aggregates are summarized in Table 5.
Table -4: Physical Properties of Crown cement
Table -5: Physical Properties of Fine Aggregrates
Sr
No.
Properties
Result
Value
ASTM Standard
range
1 Specific gravity 2.62 2.5 to 2.9
2 Finess Modulus 3 2 to 3.1
3 Water Absorption 0.79 <3%
3.3 Course Aggregates
Coarse aggregates are particles greater than 4.75 mm, but
generally range between 9.5mm to 37.5mm in diameter. In
this research, coarse aggregates which are well graded and
have the maximum size of 20 mm are used for concrete.
Table 6 shows the physical properties of course aggregates.
Table -6: Physical Properties of Course Aggregates
Sr
No.
Properties
Result
Value
ASTM Standard
range
1 Specific gravity 2.74 2.5 to 2.9
2 Finess Modulus 7.17 6 to 8
3 Water Absorption 0.73 <3%
4. TESTING OF MORTAR
Mortar is a mixture of cement, sand and water. It is
generally used in masonry construction to fill the gaps
between the bricks. Mortar’s adhesive characteristics vary,
depending on the amount of water addedtothemixture .The
sand used for mortar shall be natural silica sand conforming
to the requirement for sieve No.20-30 standard sand. The
following tests are performed according to ASTM standard
procedure.
1. Compressive Strength Test
2. Tensile Strength Test
Both tests are carried out for 7 days, 28 days, 56 days and91
days strength of mortar with pure sand and with mica as
partial replacement of fine aggregates in order to know the
variation of strengths with different percentage of mica.
4.1Compressive Strength Test
For the compressive strength test, water to cement ratiocan
be determined by using the flow table test. Watercontentfor
cement is that sufficient to obtain a flow of 110 ± 5 % in 25
drops of the flow table. Table 7 shows the required amount
of materials for various percentage of mica.
Table -7: Required Amount of Materials for Various
Percentage of Mica
Wt. of
cement
(g)
Wt. of
standard
sand,
SSD (g)
Replacement
of mica
(%)
Wt. of
mica
(g)
W/C
Flow
(%)
1000 2750 0 0 0.62 107.50
1000 2722.5 1 27.5 0.60 107.30
1000 2695 2 55 0.60 106.80
1000 2667.5 3 82.5 0.60 106.25
Sr
No.
Properties Result
Value
ASTM Standard
range
1 Specific gravity 3.14 3.1 to 3.25
2 Finess Modulus 6.5% <10%
3 Normal
Consistency
27.5% 26% to33%
4 Setting
time
(min)
initial 50min >45 min
final 110min <375 min
5 Soundness 0.7 mm <10 mm
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1000 2640 4 110 0.60 105.00
1000 2612.5 5 137.5 0.60 105.00
According to Table 7, the water-cement (w/c) decrease
when specific amount of mica is used. For the compressive
strength test, cement and standard sand are taken in ratio of
1:2.75. The compressive mortar specimens are cured one
day in the moulds and stripped and immersed in water until
they are tested. The specimens are then tested for 7, 28, 56
and 91 days. At each period interval, three specimens are
tested and average of compressive strength of these
specimens is taken as the compressive strength. Standard
compressive strengths of mortar are 14.724 MPa for 7 days
and 24.034 MPa for 28 days respectively.Thetest resultsare
summarized in Table 8 and compared in Chart 1.From the
results, compressive strength of mortar with mica amount
up to 2% is reached to standard strength.
Table -8: Compressive Strength of Mortar with Various
Percentage of Mica as Partial Replacement of Fine
Aggregates
Replacement
of mica
(%)
Compressive Strength, MPa
7
days
28
days
56
days
91
days
0 24.79 30.50 36.11 36.94
1 20.25 27.76 33.30 33.80
2 18.81 24.90 29.48 30.02
3 16.12 22.76 26.94 27.29
4 15.68 19.57 23.32 23.74
5 13.77 18.94 20.77 21.08
0
10
20
30
40
0 1 2 3 4 5
CompressiveStrengthof
Mortar(Mpa)
Persentage of Mica
7 days
28 days
56 days
91 days
Chart -1: Comparison of Compressive Strengths of Mortar
with Mica as Partial Replacement of Fine Aggregates
4.2 Tensile Strength Test
To determine the tensile strength of mortar, the ratio of
cement and fine aggregates (1:3) is used. The percentage of
water is determined by the following formula:
Y = 2/3[P/(n+1)] + K
Where,
Y = water required for the sand mortar, %
P = water required for neat cement paste of normal
consistency, %
n = number of parts of sand to one of cement by weight
K = a constant (which for the standard sand has the
value of 6.5)
Table 9 shows the required amount of materials for various
percentage of mica.
Table -9: Required Amount of Materials for Various
Percentage of Mica
Wt. of
cement
(g)
Wt. of
standard
sand,
SSD (g)
Replacement
of mica
(%)
Wt.
of
mica
(g)
Wt. of
water
(g)
W/C
480 1440 0 0 212.794 0.443
480 1425.6 1 14.4 212.794 0.443
480 1411.2 2 28.8 212.794 0.443
480 1396.8 3 43.2 212.794 0.443
480 1382.4 4 57.6 212.794 0.443
480 1368 5 72 212.794 0.443
Standard tensile strengths of mortar are 1.959 MPa for 7
days and 2.455 MPa for 28 days respectively. Tensile
strength test results of mortar with partial replacement of
mica as fine aggregates is shown in Table 10 and Chat 2. It
can be seen that the tensile strengths of mortars with mica
up to 3% meet the standard value.
Table -10: Tensile Strength of Mortar with Various
Percentage of Mica as Partial Replacement of Fine
Aggregates
Replacement of
mica
(%)
Tensile Strength, MPa
7
days
28
days
56
days
91
days
0 2.47 3.41 3.51 3.56
1 2.12 3.29 3.39 3.45
2 1.90 2.63 2.71 2.75
3 1.89 2.46 2.62 2.67
4 1.48 2.01 2.07 2.10
5 1.16 1.44 1.61 1.64
Chart -2: Comparison of Tensile Strengths of Mortar with
Mica as Partial Replacement of Fine Aggregates
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 06 Issue: 07 | July 2019 www.irjet.net p-ISSN: 2395-0072
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5. TESTING OF CONCRETE
Concrete is a composite material, which is made from a
mixture of cement, fine and coarse aggregates, water and
sometimes admixtures (natural or chemical) in required
proportions. When all the ingredients such as cement,
aggregates and water are mixed in the requiredproportions,
the cement and water start a reaction with each other to
bind themselves into a hardens mass. This hardensrock-like
mass is known as concrete. The following tests are
performed to check on the quality of concrete.
1. Slump Test
2. Air content Test
3. Compressive Strength Test
Mix design of concrete with target specified strength 27.6
MPa is calculated by using International System of ACI
Method. Firstly, Compressive strength of concrete withpure
sand is tested. And then, some amount of fine aggregates in
mix design is replaced by mica and compressive strength of
concrete with mica is determinedtoinvestigatethevariation
of the strength of concrete. Table 11 shows the required
amount of materials per m3 for concrete mix design with
different percentages of mica as partial replacement of fine
aggregates.
Table -11: Required Amount of Materials per M3 for
Concrete with Various Percentage of Mica
Repla
ce-
ment
of
Mica
(%)
Wt. of
cement
(kg)
Wt. of
fine agg;
SSD (kg)
Wt. of
Mica
(SSD)
(kg)
Wt. of
coarse
agg; SSD
(kg)
Wt. of
water
(kg)
0 453.76 521.327 0 1224.612 209.184
1 453.76 516.114 5.213 1224.612 209.184
2 453.76 510.9 10.427 1224.612 209.184
3 453.76 505.688 15.639 1224.612 209.184
4 453.76 500.474 20.853 1224.612 209.184
5 453.76 495.261 26.066 1224.612 209.184
The slump and air contents of concrete with mica as partial
replacement of fine aggregates are shown in Table 12and
slump of concrete with mica is slightly decrease. But air
content of concrete with mica is slightly increased.
Compressive strength of concrete with mica as partial
replacement of fine aggregates are shown in Table 13 and
the variation can be seen in Chat 3.
Table -12: Slump and Air Content for Concrete with
Various Percentage of Mica
Replacement % of
mica
0% 1% 2% 3% 4% 5%
Slump(mm) 82 82 82 82 81 81
Air Content (%) 1.8 1.8 1.8 1.9 1.9 2.0
Table -13: Compressive strength for Concrete with
Various Percentage of Mica
Replacement % of
Mica
Compressive Strength, MPa
7days 28days 56days 91days
0 22.91 34.00 35.53 36.78
1 21.70 31.59 33.01 34.12
2 20.50 30.78 32.86 33.09
3 19.90 29.92 31.06 32.07
4 19.29 29.11 30.23 31.12
5 18.69 28.64 29.64 30.44
Chart -3: Comparison of Compressive Strengths of
Concrete with Mica as Partial Replacement of Fine
Aggregates
Although the compressive strengthsofconcretewithmica as
partial replacement of fine aggregates are gradually
decreased, all strength of concretes with mica meet the
target strength.
6. TESTING ON HEAT RESISTANCE
Mica is highly fireproof, incombustible, non-flammable,
infusible, and also can resist temperature of up to 1000
degrees Celsius but this depends on the type and variety of
mica used. It has excellent thermal stability, lower heat
conductivity, and can be easilyexposedtohightemperatures
without visible effect. Therefore heat resistance of mortar
and concrete with and without mica is tested.
In order to test the heat resistance, the specimens with
various mix proportions of mica as fine aggregate
replacement after curing for 28dayswereheatedin boxtype
electric furnace under the following conditions shown in
Table 14. For each temperature and duration, the specimens
were heated. As soon as the furnace is switched on, the
temperature did not reach the desired temperature. After
switching on the furnace about 30 minutes, the temperature
of furnace gradually increasedto400°C. Also,temperatureof
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 06 Issue: 07 | July 2019 www.irjet.net p-ISSN: 2395-0072
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800°C increased gradually for 45minutes. After heating the
specimens, they have been waited for one day because of
very high temperature. Then, the heated specimens were
tested.
Table -14: Heating conditions for specimens
Heating
Conditions Temperature(ᵒC) Duration (hour)
Case 1 400 0.5
Case 2 800 1.0
Case 3 800 1.5
Case 4 800 2.0
6.1 HEAT RESISTANCE OF MORTAR
Table 15 shows the compressive strength of mortar before
and after heating at various conditions and comparison of
the strengths are compared in Chart-4.And then; the
decrease percentage from strength at room temperature is
expressed in Table 16.
Table -15: Compressive Strength of Mortar Specimens
After heating
Replac-
ement
% of
Mica
Compressive
Strength
(MPa)
Before
heating
Compressive Strength After
Heating (MPa)
Case
1
Case
2
Case
3
Case
4
0 30.49 20.24 16.19 14.09 12.54
1 27.76 22.21 18.21 15.85 14.10
2 24.90 22.16 19.28 16.78 15.09
3 22.76 20.48 18.23 15.86 14.27
4 19.57 17.90 15.93 13.86 12.48
5 18.94 17.59 15.84 13.78 12.40
Chart -4: Comparison of Compressive Strengths of Mortar
at Room Temperature and after heated conditions
Table -16: Decreased Percentage from Compressive
Strength of Mortar before Heating
Replac-
ement
(%)
of mica
compres-
sive
strength
Before
Heating
(MPa)
Decreased percentage from strength
at room temperature
(%)
Case 1 Case 2 Case 3 Case 4
0 30.49 33.62 46.89 53.80 58.89
1 27.76 19.99 34.39 42.92 49.20
2 24.90 10.99 22.57 32.64 39.37
3 22.76 10.0 19.90 30.32 37.29
4 19.57 7.24 18.57 29.15 36.24
5 18.94 7.01 16.36 27.24 34.51
From the results, it is observed that the compressive
strength of mortar with 2% mica is highest in case 2,3 and 4.
In case 1, fire resistance of mortar with 1% replacement of
mica is the highest. When more percentage ofmica aspartial
replacement of sand is added, the fire resistance of mortar
with up to 3% mica replacement is greater than pure sand.
Finally, it can be found that 2% replacement of mica as fine
aggregate has better heat resistance than otherreplacement
percentages.
And then, Table 17 shows the tensile strength of mortar
before and after heating at various conditions and
comparison of the strengths are compared in Chart-5.
Table -17: Tensile Strength of Mortar Specimens After
heating
Replace-
ment %
of Mica
Tensile
Strength
(MPa)
before
Heating
Tensile Strength After Heating
(MPa)
Case
1
Case
2
Case
3
Case
4
0 3.41 1.67 0.80 0.56 0.40
1 3.29 1.81 0.96 0.67 0.48
2 2.63 1.79 0.98 0.69 0.50
3 2.46 1.70 0.94 0.67 0.48
4 2.01 1.41 0.78 0.56 0.40
5 1.44 1.01 0.55 0.39 0.28
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
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Chart -5: Comparison of Tensile Strengths of Mortar
before Heating and after heated conditions
The decrease percentage from tensile strength before
heating is expressed in Table 18. According to the test
results, it is noted that 2% replacement of mica as sand
replacement in mortar have better heat resistance property
than other replacement. In case 1, fire resistance of mortar
with 1% of mica is the highest strength.Thefireresistanceof
tensile mortar with up to 3% of mica replacement as sand is
greater than tensile mortars with pure sand.
Table -18: Decreased Percentage from Tensile Strength of
Mortar before Heating
Replacement
(%) of mica
tensile
strength
Before
heating
(MPa)
Decreased percentage from
strength at room temperature
(%)
Case
1
Case
2
Case
3
Case
3
0 3.41 51.01 76.47 83.54 88.14
1 3.29 45.00 70.86 79.61 85.32
2 2.63 31.99 62.61 73.46 80.88
3 2.46 31.01 62.05 72.69 80.36
4 2.01 30.01 61.50 72.28 80.03
5 1.44 29.99 61.52 72.30 80.10
6.1 HEAT RESISTANCE OF CONCRETE
Similarly, the concrete specimens are tested according to
the above procedure and the results are shown in Table 19
and compared in Chart 6. The decrease percentage from
strength at room temperature is expressed in Table 20.
Table -19: Compressive Strength of Concrete Specimens
After heating
Replace-
ment %
of Mica
Compressi-ve
Strength
(MPa)Before
heating
Compressive Strength After Heating
(MPa)
Case
1
Case
2
Case
3
Case
4
0 34.00 20.49 13.84 6.63 4.43
1 31.59 22.91 15.44 9.85 6.67
2 30.78 24.53 16.65 10.99 7.63
3 29.92 25.54 18.09 12.72 8.84
4 29.11 26.75 21.89 14.13 10.65
5 28.64 24.73 18.07 11.91 7.94
0
5
10
15
20
25
30
0% 1% 2% 3% 4% 5%
Compressivestrengthofconcrete,Mpa
Percentage of mica
Case 1
Case 2
Case 3
Case 4
Chart -6: Comparison of Compressive Strengths of Concrete
before Heating and after heated conditions
Table -20: Decreased Percentage from Compressive
Strength of Concrete before Heating
Replace-
ment
(%)of
Mica
Compressive
Strength
(MPa Before
heating
Decreased percentage from strength
Before heating
(%)
Case 1 Case 2 Case 3 Case 4
0 34.00 39.72 59.30 80.50 86.98
1 31.59 27.48 51.12 68.81 78.90
2 30.78 20.33 45.93 64.29 75.21
3 29.92 14.63 39.55 57.49 70.46
4 29.11 8.11 24.78 51.46 63.43
5 28.64 13.64 36.90 58.41 72.28
According to the test results, after heating the concrete
specimens, the strength of concrete with 4% of mica is
highest in all cases. The fire resistance of concrete with
replacement percentages of mica (1%, 2%, 3% and 4%) is
greater than that of pure sand. Compressive strength with
1% to 4% of mica gradually increased but 5% of mica
decreased. In case 1, 4% replacement of mica has reached to
the nearest value of target strength (26.75 MPa). It is also
found that compressive strength of concrete with pure sand
is the lowest strength. After heating the concrete specimens,
spalling of concrete is occurred in cylindrical specimen
surface. There are full of spalling in pure sand of cylindrical
concrete specimen. Concrete made with mica also hasbetter
heat resistance than pure concrete.
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
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7. DISCUSIONS
In this research, the basic ingredients used in this
experimental researchareordinaryPortlandcement(Crown
Cement), fine aggregate, mica and coarse aggregate. The
properties of materials are within the range of ASTM
standards. In this study, the fineness modulus of fine
aggregates and mica are 2.08 and 2.12 respectively. The
specific gravity of fine and mica are 2.62 and 2.22
respectively. Based on test result of specific gravity and
fineness modulus, mica can beusedaspartial replacementof
sand in mortar and concrete. The replacement percentages
of mica as fine aggregate are 1%,2%,3%,4% and 5%.
Compressive mortarwithout mica haswater-cementratioof
0.6 and 1%, 2%, 3%, 4% and 5% mica has water-cement
ratio of 0.6 because mica has very low water absorption
value. For tensile strength of mortar, the water-cementratio
of 0.443 is obtained. The compressive and tensile strengths
of mortar withoutandwithvariousreplacementpercentages
of mica as fine aggregate were tested for 7 days, 28 days, 56
days and 91 days. The compressive and tensile strength of
mortar gradually decreased with increasing replacement
percentages of mica. But,thecompressivestrengthofmortar
with 0%, 1% and 2% sand replacements by mica are greater
than the standard 28days limit (24.034MPa).
The mix proportions for compressive strength of concrete
were calculated by making trial mix according to ACI
methods. Using 1%, 2%, 3%, 4% and 5% sand replacements
by mica in concrete, the compressive strengths of concrete
were tested. When mica was replaced as sand in concrete,
7days and 28days compressive strength of concrete
gradually decreased from 1% to 5%. With up to 5% of mica
as sand replacement, 28days compressive strength of
concrete reached above the target 28days compressive
strength 4000psi (27.6MPa).
The main advantage of using mica as partial replacement of
fine aggregate is that it has heatresistanceproperty. Inorder
to test the heat resistance, the specimens with various mix
proportions of mica as fine aggregate replacement after
curing for 28 days were heated under four conditions.
8. CONCLUSIONS
The compressive strength of mortar with 1% and 2% sand
replacements by mica are greater than the standard 28days
limit (24.034MPa). Replacement percentages up to 3% of
mica as sand for tensile strength of mortar are greater than
the standard 28days strength (2.255MPa). Therefore, 2% of
mica as replacement of fineaggregate byweightmaybeused
in producing motar.
With up to 5% of mica as fine aggregatereplacement,28days
compressive strength of concrete reached above the target
28days compressive strength 4000psi (27.6MPa).So, mica
may be used as as fine aggregate replacement in concrete.
From the strength point of view, mica can be used up to 2%
as sand replacement for compressive strength and up to 3%
as sand replacement for tensile strength of mortar. For
concrete, up to 5% of mica replacement reached the target
28day strength of concrete. For insulation of mortar, 2%
replacement of mica is the highest for compressive and
tensile strength. Concrete with 4% of mica replacement as
sand is the highest for insulation.
REFERENCES
[1] Yadana Su Maung, Experimental Research on Partial
Replacement of Sand with Mica for Fire Resistanceof
Mortar and Concrete (2018).
[2] Sika , AG.: Fire Resistant Concrete Switzerland, (2017).
[3] Ken, W. D., James, A. and Barry, H.:, Concrete MixDesign,
Quality Control and Specification, Fourth Edition,
(2014).
[4] Pascal, T.: Mica, United Kingdom, (2012).
[5] Bhavikatti, S. S.: Basic Civil Engineering, India, (2010).
[6] Neville. A.M. and Books. J.J.: Concrete Technology,
Second Edition, English Language Book Society, (2010).
[7] Nyi, H. N.: Essential of Concrete Inspection, Mix Designs
and Quality Control, Refresher CourseforEngineersand
Technicians, 1st Edition Myanmar, (2008).
[8] Leemann, A., Holzer, L., Influence of Mica on the
Properties of Mortar and Concrete, Department
Concrete / Construction Chemistry, EMPA, Switzerland,
(2001).
[9] Leemann, A., Holzer, L., Influence of Mica on the
Properties of Mortar and Concrete, Department
Concrete / Construction Chemistry, EMPA, Switzerland,
(2001).
[10] Irving, K.: Engineering Concrete: Mix Design and Test
Methods, Concrete Technology Series, USA, (1999).
[11] Nevile. A. M. and Brooks, J. J.: Concrete Technology,
English Language Book Society, USA, (1990).
AUTHOR:
Tin Ni Ni Ko
Department of Civil Engineering
Mandalay Technological Uniersity
Mandalay, Myanmar
1’st
Autho
r
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IRJET- Experimental Research on the Behavior of Concrete using MICA as Partial Replacement of Fine Aggregates

  • 1. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 07 | July 2019 www.irjet.net p-ISSN: 2395-0072 © 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 57 Experimental Research on the Behavior of Concrete using Mica as Partial Replacement of Fine Aggregates Tin Ni Ni Ko Department of Civil Engineering, Mandalay Technological University, Mandalay, Myanmar ---------------------------------------------------------------------***---------------------------------------------------------------------- Abstract - The main focus of this research is to study the effects of “Mica" as partial replacement of fine aggregates in mortar and concrete. The fine aggregate replacement percentages of mica such that 1%, 2%, 3%, 4% and 5% by weight are used in this research. There are three portions in this research. In the first portion, chemical composition and physical properties of materials are analyzed. All tests are performed according to ASTM standard procedure. In the second portion, the tensile and compressive strengths of mortar and fire resistance of mortar by using mica as partial replacement of fine aggregates are investigated. In the last portion, the effect of “Mica" as partial replacement of fine aggregate in concrete is studied. The target strength of concrete is 27.6MPa. Mix design of concrete is calculated according to ACI method. Slump, air-content and compressive strength of concrete are conducted. Finally, all the results obtained by using Mica as partial replacement of fine aggregate are compared with those by using pure sand. Key Words: partial replacement,chemical composition, physical properties, tensile strength, compressive strength, fine aggregate replacement,slump,aircontent 1. INTRODUCTION River sand is one of the constituents used in the production of mortar and concrete.Inmanycountries,sourcesofnatural sand for use as an aggregate in construction are becoming scarce. River sand has been the most popular used fine aggregate in the production of concrete, but due to the overuse of the material, our environment is the worst hit. This is driving the need to find materials which are affordable and available to a replacementofriversandin the production of concrete. If fine aggregate is replaced by mica inspecific percentage,it will decrease fine aggregate content and thereby providing another advantage such as fire resistance. The research will also investigate how replacing sand with mica in mortarand concrete affects its strength and heatresistance.Thiswork is focused on the use of mica as partial replacement of river sand in the production of mortar and concrete. 2. MICA Mica is a natural occurring material that is based on a collection of silicate mineralsandcomposedpotassium,iron, aluminum, magnesium and water. It is constant and entirely static to the action of water, acids, alkalis, conventional solvents, bases, and oil. Mica is stable when exposed to electricity, light, moisture and extreme temperatures. Mica is a metamorphic mineral. Mica formations are associated with volcanoes and hydrothermal vents. Mica is found in many rocks around the world. Mica is highly tough, elastic and along with being flexible. It is invariably used for fillers, extenders along with providing smootheruniformity, improving workability and prevents cracking. Mica can be used as an insulator in home attics, concrete blocks and also poured into walls (usually in retrofitting uninsulated open top walls). Mica has a recommended exposure limit of 3mg/m3 respiratory exposureoveran8-hourworkday.Mica used in this research is obtained from Ma Au village , Yesagyo Township, Magway Region in Myanmar. Chemical analysis of mica is carried out at Research Centre of Yangon University and is shown in Table I and physical properties of mica are tested in laboratory of Civil Engineering Department and are presented in Table 2. Table -1: Chemical Composition of Mica Chemical Constituents Composition In Percentage (%) Silica (SiO2) 8.110 Ferric Oxide (Fe2O3) 8.742 Calcium Oxide (CaO) 69.069 Manganese Oxide (MnO) 0.438 Sulphur Trioxide (SO3) 8.856 Dipotassium Oxide (K2O) 4.240 Titanium Dioxide (TiO2) 0.442 Strontium Oxide (SrO) 0.112 Others 0.001 Total 100 Table -2: Physical Properties of Mica Sr No. Properties Result Value ASTM Standard range 1 Specific gravity 2.22 2.5 to 2.9 2 Finess Modulus 3 2 to 3.1 3 Water Absorption 0.2 <3%
  • 2. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 07 | July 2019 www.irjet.net p-ISSN: 2395-0072 © 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 58 3. TESTING OF MATERIALS USED IN THIS RESEARCH In this study, chemical composition and physical properties of cement are tested. Then, the physical properties of fine aggregates and coarse aggregates are also determined. 3.1 Cement Cement is a binding material that sets and hardens independently, and can bind other materials together. It hardens and attains strength from chemical reaction with the water known as hydration. Local product (Crown cement) is used in this research and it is ordinary Portland cement (Type I). The chemical compositionofCrowncement is shown in Table 3.The physical propertiesofcrowncement are expressed in Table 4. Table -3: Chemical Composition of Crown cement Oxide Content (%) Approximate Composition Limits of Portland Cement (%) Calcium Oxide (CaO) 62.38 60-67 Silica (SiO2) 20.40 17-25 Alumina (Al2O3) 5.12 3-8 Ferric Oxide (Fe2O3) 3.11 0.5-6.0 Manganese Oxide (MgO) 3.54 0.1-4.0 Sulphur Trioxide (SO3) 2.34 1-3 Others 1.59 1 Loss 1.52 2 Total 100 3.2 Fine Aggregates Fine aggregates are sand and crushed stone or gravel screenings. Sand is a granular form of Silica (SiO2). The grains vary in size and shape and these may be rounded or angular. Good sand is that whose mineralogical composition approaches to pure quartz. In this research, fine aggregates are obtained from Ayeyarwaddy river. Physical properties of fine aggregates are summarized in Table 5. Table -4: Physical Properties of Crown cement Table -5: Physical Properties of Fine Aggregrates Sr No. Properties Result Value ASTM Standard range 1 Specific gravity 2.62 2.5 to 2.9 2 Finess Modulus 3 2 to 3.1 3 Water Absorption 0.79 <3% 3.3 Course Aggregates Coarse aggregates are particles greater than 4.75 mm, but generally range between 9.5mm to 37.5mm in diameter. In this research, coarse aggregates which are well graded and have the maximum size of 20 mm are used for concrete. Table 6 shows the physical properties of course aggregates. Table -6: Physical Properties of Course Aggregates Sr No. Properties Result Value ASTM Standard range 1 Specific gravity 2.74 2.5 to 2.9 2 Finess Modulus 7.17 6 to 8 3 Water Absorption 0.73 <3% 4. TESTING OF MORTAR Mortar is a mixture of cement, sand and water. It is generally used in masonry construction to fill the gaps between the bricks. Mortar’s adhesive characteristics vary, depending on the amount of water addedtothemixture .The sand used for mortar shall be natural silica sand conforming to the requirement for sieve No.20-30 standard sand. The following tests are performed according to ASTM standard procedure. 1. Compressive Strength Test 2. Tensile Strength Test Both tests are carried out for 7 days, 28 days, 56 days and91 days strength of mortar with pure sand and with mica as partial replacement of fine aggregates in order to know the variation of strengths with different percentage of mica. 4.1Compressive Strength Test For the compressive strength test, water to cement ratiocan be determined by using the flow table test. Watercontentfor cement is that sufficient to obtain a flow of 110 ± 5 % in 25 drops of the flow table. Table 7 shows the required amount of materials for various percentage of mica. Table -7: Required Amount of Materials for Various Percentage of Mica Wt. of cement (g) Wt. of standard sand, SSD (g) Replacement of mica (%) Wt. of mica (g) W/C Flow (%) 1000 2750 0 0 0.62 107.50 1000 2722.5 1 27.5 0.60 107.30 1000 2695 2 55 0.60 106.80 1000 2667.5 3 82.5 0.60 106.25 Sr No. Properties Result Value ASTM Standard range 1 Specific gravity 3.14 3.1 to 3.25 2 Finess Modulus 6.5% <10% 3 Normal Consistency 27.5% 26% to33% 4 Setting time (min) initial 50min >45 min final 110min <375 min 5 Soundness 0.7 mm <10 mm
  • 3. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 07 | July 2019 www.irjet.net p-ISSN: 2395-0072 © 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 59 1000 2640 4 110 0.60 105.00 1000 2612.5 5 137.5 0.60 105.00 According to Table 7, the water-cement (w/c) decrease when specific amount of mica is used. For the compressive strength test, cement and standard sand are taken in ratio of 1:2.75. The compressive mortar specimens are cured one day in the moulds and stripped and immersed in water until they are tested. The specimens are then tested for 7, 28, 56 and 91 days. At each period interval, three specimens are tested and average of compressive strength of these specimens is taken as the compressive strength. Standard compressive strengths of mortar are 14.724 MPa for 7 days and 24.034 MPa for 28 days respectively.Thetest resultsare summarized in Table 8 and compared in Chart 1.From the results, compressive strength of mortar with mica amount up to 2% is reached to standard strength. Table -8: Compressive Strength of Mortar with Various Percentage of Mica as Partial Replacement of Fine Aggregates Replacement of mica (%) Compressive Strength, MPa 7 days 28 days 56 days 91 days 0 24.79 30.50 36.11 36.94 1 20.25 27.76 33.30 33.80 2 18.81 24.90 29.48 30.02 3 16.12 22.76 26.94 27.29 4 15.68 19.57 23.32 23.74 5 13.77 18.94 20.77 21.08 0 10 20 30 40 0 1 2 3 4 5 CompressiveStrengthof Mortar(Mpa) Persentage of Mica 7 days 28 days 56 days 91 days Chart -1: Comparison of Compressive Strengths of Mortar with Mica as Partial Replacement of Fine Aggregates 4.2 Tensile Strength Test To determine the tensile strength of mortar, the ratio of cement and fine aggregates (1:3) is used. The percentage of water is determined by the following formula: Y = 2/3[P/(n+1)] + K Where, Y = water required for the sand mortar, % P = water required for neat cement paste of normal consistency, % n = number of parts of sand to one of cement by weight K = a constant (which for the standard sand has the value of 6.5) Table 9 shows the required amount of materials for various percentage of mica. Table -9: Required Amount of Materials for Various Percentage of Mica Wt. of cement (g) Wt. of standard sand, SSD (g) Replacement of mica (%) Wt. of mica (g) Wt. of water (g) W/C 480 1440 0 0 212.794 0.443 480 1425.6 1 14.4 212.794 0.443 480 1411.2 2 28.8 212.794 0.443 480 1396.8 3 43.2 212.794 0.443 480 1382.4 4 57.6 212.794 0.443 480 1368 5 72 212.794 0.443 Standard tensile strengths of mortar are 1.959 MPa for 7 days and 2.455 MPa for 28 days respectively. Tensile strength test results of mortar with partial replacement of mica as fine aggregates is shown in Table 10 and Chat 2. It can be seen that the tensile strengths of mortars with mica up to 3% meet the standard value. Table -10: Tensile Strength of Mortar with Various Percentage of Mica as Partial Replacement of Fine Aggregates Replacement of mica (%) Tensile Strength, MPa 7 days 28 days 56 days 91 days 0 2.47 3.41 3.51 3.56 1 2.12 3.29 3.39 3.45 2 1.90 2.63 2.71 2.75 3 1.89 2.46 2.62 2.67 4 1.48 2.01 2.07 2.10 5 1.16 1.44 1.61 1.64 Chart -2: Comparison of Tensile Strengths of Mortar with Mica as Partial Replacement of Fine Aggregates
  • 4. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 07 | July 2019 www.irjet.net p-ISSN: 2395-0072 © 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 60 5. TESTING OF CONCRETE Concrete is a composite material, which is made from a mixture of cement, fine and coarse aggregates, water and sometimes admixtures (natural or chemical) in required proportions. When all the ingredients such as cement, aggregates and water are mixed in the requiredproportions, the cement and water start a reaction with each other to bind themselves into a hardens mass. This hardensrock-like mass is known as concrete. The following tests are performed to check on the quality of concrete. 1. Slump Test 2. Air content Test 3. Compressive Strength Test Mix design of concrete with target specified strength 27.6 MPa is calculated by using International System of ACI Method. Firstly, Compressive strength of concrete withpure sand is tested. And then, some amount of fine aggregates in mix design is replaced by mica and compressive strength of concrete with mica is determinedtoinvestigatethevariation of the strength of concrete. Table 11 shows the required amount of materials per m3 for concrete mix design with different percentages of mica as partial replacement of fine aggregates. Table -11: Required Amount of Materials per M3 for Concrete with Various Percentage of Mica Repla ce- ment of Mica (%) Wt. of cement (kg) Wt. of fine agg; SSD (kg) Wt. of Mica (SSD) (kg) Wt. of coarse agg; SSD (kg) Wt. of water (kg) 0 453.76 521.327 0 1224.612 209.184 1 453.76 516.114 5.213 1224.612 209.184 2 453.76 510.9 10.427 1224.612 209.184 3 453.76 505.688 15.639 1224.612 209.184 4 453.76 500.474 20.853 1224.612 209.184 5 453.76 495.261 26.066 1224.612 209.184 The slump and air contents of concrete with mica as partial replacement of fine aggregates are shown in Table 12and slump of concrete with mica is slightly decrease. But air content of concrete with mica is slightly increased. Compressive strength of concrete with mica as partial replacement of fine aggregates are shown in Table 13 and the variation can be seen in Chat 3. Table -12: Slump and Air Content for Concrete with Various Percentage of Mica Replacement % of mica 0% 1% 2% 3% 4% 5% Slump(mm) 82 82 82 82 81 81 Air Content (%) 1.8 1.8 1.8 1.9 1.9 2.0 Table -13: Compressive strength for Concrete with Various Percentage of Mica Replacement % of Mica Compressive Strength, MPa 7days 28days 56days 91days 0 22.91 34.00 35.53 36.78 1 21.70 31.59 33.01 34.12 2 20.50 30.78 32.86 33.09 3 19.90 29.92 31.06 32.07 4 19.29 29.11 30.23 31.12 5 18.69 28.64 29.64 30.44 Chart -3: Comparison of Compressive Strengths of Concrete with Mica as Partial Replacement of Fine Aggregates Although the compressive strengthsofconcretewithmica as partial replacement of fine aggregates are gradually decreased, all strength of concretes with mica meet the target strength. 6. TESTING ON HEAT RESISTANCE Mica is highly fireproof, incombustible, non-flammable, infusible, and also can resist temperature of up to 1000 degrees Celsius but this depends on the type and variety of mica used. It has excellent thermal stability, lower heat conductivity, and can be easilyexposedtohightemperatures without visible effect. Therefore heat resistance of mortar and concrete with and without mica is tested. In order to test the heat resistance, the specimens with various mix proportions of mica as fine aggregate replacement after curing for 28dayswereheatedin boxtype electric furnace under the following conditions shown in Table 14. For each temperature and duration, the specimens were heated. As soon as the furnace is switched on, the temperature did not reach the desired temperature. After switching on the furnace about 30 minutes, the temperature of furnace gradually increasedto400°C. Also,temperatureof
  • 5. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 07 | July 2019 www.irjet.net p-ISSN: 2395-0072 © 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 61 800°C increased gradually for 45minutes. After heating the specimens, they have been waited for one day because of very high temperature. Then, the heated specimens were tested. Table -14: Heating conditions for specimens Heating Conditions Temperature(ᵒC) Duration (hour) Case 1 400 0.5 Case 2 800 1.0 Case 3 800 1.5 Case 4 800 2.0 6.1 HEAT RESISTANCE OF MORTAR Table 15 shows the compressive strength of mortar before and after heating at various conditions and comparison of the strengths are compared in Chart-4.And then; the decrease percentage from strength at room temperature is expressed in Table 16. Table -15: Compressive Strength of Mortar Specimens After heating Replac- ement % of Mica Compressive Strength (MPa) Before heating Compressive Strength After Heating (MPa) Case 1 Case 2 Case 3 Case 4 0 30.49 20.24 16.19 14.09 12.54 1 27.76 22.21 18.21 15.85 14.10 2 24.90 22.16 19.28 16.78 15.09 3 22.76 20.48 18.23 15.86 14.27 4 19.57 17.90 15.93 13.86 12.48 5 18.94 17.59 15.84 13.78 12.40 Chart -4: Comparison of Compressive Strengths of Mortar at Room Temperature and after heated conditions Table -16: Decreased Percentage from Compressive Strength of Mortar before Heating Replac- ement (%) of mica compres- sive strength Before Heating (MPa) Decreased percentage from strength at room temperature (%) Case 1 Case 2 Case 3 Case 4 0 30.49 33.62 46.89 53.80 58.89 1 27.76 19.99 34.39 42.92 49.20 2 24.90 10.99 22.57 32.64 39.37 3 22.76 10.0 19.90 30.32 37.29 4 19.57 7.24 18.57 29.15 36.24 5 18.94 7.01 16.36 27.24 34.51 From the results, it is observed that the compressive strength of mortar with 2% mica is highest in case 2,3 and 4. In case 1, fire resistance of mortar with 1% replacement of mica is the highest. When more percentage ofmica aspartial replacement of sand is added, the fire resistance of mortar with up to 3% mica replacement is greater than pure sand. Finally, it can be found that 2% replacement of mica as fine aggregate has better heat resistance than otherreplacement percentages. And then, Table 17 shows the tensile strength of mortar before and after heating at various conditions and comparison of the strengths are compared in Chart-5. Table -17: Tensile Strength of Mortar Specimens After heating Replace- ment % of Mica Tensile Strength (MPa) before Heating Tensile Strength After Heating (MPa) Case 1 Case 2 Case 3 Case 4 0 3.41 1.67 0.80 0.56 0.40 1 3.29 1.81 0.96 0.67 0.48 2 2.63 1.79 0.98 0.69 0.50 3 2.46 1.70 0.94 0.67 0.48 4 2.01 1.41 0.78 0.56 0.40 5 1.44 1.01 0.55 0.39 0.28
  • 6. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 07 | July 2019 www.irjet.net p-ISSN: 2395-0072 © 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 62 Chart -5: Comparison of Tensile Strengths of Mortar before Heating and after heated conditions The decrease percentage from tensile strength before heating is expressed in Table 18. According to the test results, it is noted that 2% replacement of mica as sand replacement in mortar have better heat resistance property than other replacement. In case 1, fire resistance of mortar with 1% of mica is the highest strength.Thefireresistanceof tensile mortar with up to 3% of mica replacement as sand is greater than tensile mortars with pure sand. Table -18: Decreased Percentage from Tensile Strength of Mortar before Heating Replacement (%) of mica tensile strength Before heating (MPa) Decreased percentage from strength at room temperature (%) Case 1 Case 2 Case 3 Case 3 0 3.41 51.01 76.47 83.54 88.14 1 3.29 45.00 70.86 79.61 85.32 2 2.63 31.99 62.61 73.46 80.88 3 2.46 31.01 62.05 72.69 80.36 4 2.01 30.01 61.50 72.28 80.03 5 1.44 29.99 61.52 72.30 80.10 6.1 HEAT RESISTANCE OF CONCRETE Similarly, the concrete specimens are tested according to the above procedure and the results are shown in Table 19 and compared in Chart 6. The decrease percentage from strength at room temperature is expressed in Table 20. Table -19: Compressive Strength of Concrete Specimens After heating Replace- ment % of Mica Compressi-ve Strength (MPa)Before heating Compressive Strength After Heating (MPa) Case 1 Case 2 Case 3 Case 4 0 34.00 20.49 13.84 6.63 4.43 1 31.59 22.91 15.44 9.85 6.67 2 30.78 24.53 16.65 10.99 7.63 3 29.92 25.54 18.09 12.72 8.84 4 29.11 26.75 21.89 14.13 10.65 5 28.64 24.73 18.07 11.91 7.94 0 5 10 15 20 25 30 0% 1% 2% 3% 4% 5% Compressivestrengthofconcrete,Mpa Percentage of mica Case 1 Case 2 Case 3 Case 4 Chart -6: Comparison of Compressive Strengths of Concrete before Heating and after heated conditions Table -20: Decreased Percentage from Compressive Strength of Concrete before Heating Replace- ment (%)of Mica Compressive Strength (MPa Before heating Decreased percentage from strength Before heating (%) Case 1 Case 2 Case 3 Case 4 0 34.00 39.72 59.30 80.50 86.98 1 31.59 27.48 51.12 68.81 78.90 2 30.78 20.33 45.93 64.29 75.21 3 29.92 14.63 39.55 57.49 70.46 4 29.11 8.11 24.78 51.46 63.43 5 28.64 13.64 36.90 58.41 72.28 According to the test results, after heating the concrete specimens, the strength of concrete with 4% of mica is highest in all cases. The fire resistance of concrete with replacement percentages of mica (1%, 2%, 3% and 4%) is greater than that of pure sand. Compressive strength with 1% to 4% of mica gradually increased but 5% of mica decreased. In case 1, 4% replacement of mica has reached to the nearest value of target strength (26.75 MPa). It is also found that compressive strength of concrete with pure sand is the lowest strength. After heating the concrete specimens, spalling of concrete is occurred in cylindrical specimen surface. There are full of spalling in pure sand of cylindrical concrete specimen. Concrete made with mica also hasbetter heat resistance than pure concrete.
  • 7. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 07 | July 2019 www.irjet.net p-ISSN: 2395-0072 © 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 63 7. DISCUSIONS In this research, the basic ingredients used in this experimental researchareordinaryPortlandcement(Crown Cement), fine aggregate, mica and coarse aggregate. The properties of materials are within the range of ASTM standards. In this study, the fineness modulus of fine aggregates and mica are 2.08 and 2.12 respectively. The specific gravity of fine and mica are 2.62 and 2.22 respectively. Based on test result of specific gravity and fineness modulus, mica can beusedaspartial replacementof sand in mortar and concrete. The replacement percentages of mica as fine aggregate are 1%,2%,3%,4% and 5%. Compressive mortarwithout mica haswater-cementratioof 0.6 and 1%, 2%, 3%, 4% and 5% mica has water-cement ratio of 0.6 because mica has very low water absorption value. For tensile strength of mortar, the water-cementratio of 0.443 is obtained. The compressive and tensile strengths of mortar withoutandwithvariousreplacementpercentages of mica as fine aggregate were tested for 7 days, 28 days, 56 days and 91 days. The compressive and tensile strength of mortar gradually decreased with increasing replacement percentages of mica. But,thecompressivestrengthofmortar with 0%, 1% and 2% sand replacements by mica are greater than the standard 28days limit (24.034MPa). The mix proportions for compressive strength of concrete were calculated by making trial mix according to ACI methods. Using 1%, 2%, 3%, 4% and 5% sand replacements by mica in concrete, the compressive strengths of concrete were tested. When mica was replaced as sand in concrete, 7days and 28days compressive strength of concrete gradually decreased from 1% to 5%. With up to 5% of mica as sand replacement, 28days compressive strength of concrete reached above the target 28days compressive strength 4000psi (27.6MPa). The main advantage of using mica as partial replacement of fine aggregate is that it has heatresistanceproperty. Inorder to test the heat resistance, the specimens with various mix proportions of mica as fine aggregate replacement after curing for 28 days were heated under four conditions. 8. CONCLUSIONS The compressive strength of mortar with 1% and 2% sand replacements by mica are greater than the standard 28days limit (24.034MPa). Replacement percentages up to 3% of mica as sand for tensile strength of mortar are greater than the standard 28days strength (2.255MPa). Therefore, 2% of mica as replacement of fineaggregate byweightmaybeused in producing motar. With up to 5% of mica as fine aggregatereplacement,28days compressive strength of concrete reached above the target 28days compressive strength 4000psi (27.6MPa).So, mica may be used as as fine aggregate replacement in concrete. From the strength point of view, mica can be used up to 2% as sand replacement for compressive strength and up to 3% as sand replacement for tensile strength of mortar. For concrete, up to 5% of mica replacement reached the target 28day strength of concrete. For insulation of mortar, 2% replacement of mica is the highest for compressive and tensile strength. Concrete with 4% of mica replacement as sand is the highest for insulation. REFERENCES [1] Yadana Su Maung, Experimental Research on Partial Replacement of Sand with Mica for Fire Resistanceof Mortar and Concrete (2018). [2] Sika , AG.: Fire Resistant Concrete Switzerland, (2017). [3] Ken, W. D., James, A. and Barry, H.:, Concrete MixDesign, Quality Control and Specification, Fourth Edition, (2014). [4] Pascal, T.: Mica, United Kingdom, (2012). [5] Bhavikatti, S. S.: Basic Civil Engineering, India, (2010). [6] Neville. A.M. and Books. J.J.: Concrete Technology, Second Edition, English Language Book Society, (2010). [7] Nyi, H. N.: Essential of Concrete Inspection, Mix Designs and Quality Control, Refresher CourseforEngineersand Technicians, 1st Edition Myanmar, (2008). [8] Leemann, A., Holzer, L., Influence of Mica on the Properties of Mortar and Concrete, Department Concrete / Construction Chemistry, EMPA, Switzerland, (2001). [9] Leemann, A., Holzer, L., Influence of Mica on the Properties of Mortar and Concrete, Department Concrete / Construction Chemistry, EMPA, Switzerland, (2001). [10] Irving, K.: Engineering Concrete: Mix Design and Test Methods, Concrete Technology Series, USA, (1999). [11] Nevile. A. M. and Brooks, J. J.: Concrete Technology, English Language Book Society, USA, (1990). AUTHOR: Tin Ni Ni Ko Department of Civil Engineering Mandalay Technological Uniersity Mandalay, Myanmar 1’st Autho r Photo