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International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 07 Issue: 04 | Apr 2020 www.irjet.net p-ISSN: 2395-0072
© 2020, IRJET | Impact Factor value: 7.34 | ISO 9001:2008 Certified Journal | Page 1492
DESIGNING OF 1 PHASE 5KVA SERVO STABILIZER WITH ISOLATION
TRANSFORMER
S.Karthick Narayanan1, R.Mithran2, S.S.Kousalya3, S.Rajesh Kumar4, Asst.prof.Mr.S.Rajan Babu5
1Student, Dept. of EEE, SRM Valliammai Engineering College
2Student, Dept. of EEE, SRM Valliammai Engineering College
3Student, Dept. of EEE, SRM Valliammai Engineering College
4Student, Dept. of EEE, SRM Valliammai Engineering College
5Assistant Professor, Dept. of EEE, SRM Valliammai Engineering College, Tamil Nadu, India
---------------------------------------------------------------------***----------------------------------------------------------------------
Abstract – The principle of operation of servo stabilizer
comprises the fact of comparing the output voltage through
sensing transformer, a reference voltage source. The control
circuit operates the motor whenever the output voltage falls
or rises beyond a preset voltage.
The secondary winding of the buck-boost transformer is in
series with main supply. The primary winding is connected
to the motorised controlled auto transformer (VARIAC).
Output voltage variation due to any reason makes the motor
to move in proper direction, so as to feed the primary of the
buck-boost transformer a proper voltage which in turn
produces voltage in the secondary to keep the output to set
the level with tolerance of ± 1%
1. INTRODUCTION
Servo voltage stabilizer are stepper motor operated and
controlled stabilizer. The stabilizer correct and regulate
electrical energy with high speed and accuracy. In servo
stabilizer, one part of the buck/boost transformer is
connected with a tap and other part is connected with a
moving arm which is regulated by servo motor.
In other words, the stabilizer which uses the Stepper
motor are known as servo stabilizer along with a relay
which is used for protection.
1.1 Objectives
• To protect the electrical or electronic gadgets like
air conditioning unit, refrigerator, television from
the probable damage due to voltage fluctuations.
• Servo stabilizer are used to protect any critical
equipment which are affected by the fluctuation in
the input supply and for the equipment that
require specific voltage.
• Our servo stabilizer provides constant output
with tolerance of ± 1% makes equipment to
operate efficiently and hence improves their life.
• The high and low voltage cut-off protects the
equipment from damage.
1.2 Project Proposal
The proposed system is a servo stabilizer with isolation
transformer, which can stabilize an input range of 170 V-
270 V to output a stabilized 230 V continuous supply by
bucking/boosting the input with the he lp of buck-boost
transformer.
We ensure a highly accurate output by using the
reversible motor mechanism, the load is completely safe
since the input system is isolated by using the isolated
transformer.
2. Block Diagram
2.1 Circuit Connection
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 07 Issue: 04 | Apr 2020 www.irjet.net p-ISSN: 2395-0072
© 2020, IRJET | Impact Factor value: 7.34 | ISO 9001:2008 Certified Journal | Page 1493
The secondary of the buck boost transformer is connected
in series with the line,
The windings(turns ratio) of the variance is
controlled by reversible AC synchronous motor, this
further controls the primary of the buck boost transformer
to proceed with the buck/boost operation respectively.
The input to the motor is given by the microcontroller
with the help of reference voltage inputed by the user as
per requirement.
The display is used to show the input voltage and the
reference voltage given by the user as per requirement.
The isolated transformers connected
In between the stabilizer system and the load to reduce
the risks.
3. PRINCIPLE OPERATION
The principle of operation of servo stabilizer comprises
comparing the output voltage through sensing
transformer, a reference voltage source. The control
circuit operates the motor whenever the output voltage
falls or rises beyond a preset voltage. Voltage received
from main at input of servo stabilizer is continuously
sensed by accessories circuitry and gives feedback to Main
control circuitry which consists of Microprocessor. This
microprocessor continuously receives values of input
voltages. Whenever there is high or low voltage at input of
servo stabilizer, the microprocessor gives trigger to motor
driver.
The secondary winding of the buck-boost transformer is
in series with main supply. The primary winding is
connected to the motorised controlled
autotransformer(VARIAC). Output voltage variation due to
any reason makes the motor to move in proper direction,
so as to feed the primary of the buck-boost transformer a
proper voltage which in turn produces voltage in the
secondary to keep the output to set the level with
tolerance of ± 1%Based on amount of high voltage or low
voltage observed at input, “motor driver” moves servo
motor across winding of autotransformer so as to increase
of decrease no of winding and hence voltage across
primary of buck boost transformer. It is since Servo motor
shaft is connected to primary of buck boost transfer. And
hence when there is change in voltage across primary of
buck boost transfer then induce voltage across its
secondary also changes. The motor moves in such a way
that proper voltage should be observe across primary of
Buck Boost transformer so that voltage across secondary
should be equal to set or desired output voltage of servo
stabilizer. And voltage across secondary of Buck Boost
transformer is output voltage of stabilizer.
3.1 ISOLATION TRANSFORMER
Isolation transformer is designed to provide electrical
isolation without stepping voltage and current either up or
down. It decouples the two circuits and prevents passage
of line voltage transient, spikes and galvanic leakages from
reaching the sensitive or critical equipment like
computers and its peripherals, medical instruments and
digital communication & telemetry systems etc. It is used
to protect against electric shock, to suppress electrical
noise in sensitive devices, or to transfer power between
two circuits which must not be connected together.
3.2 Buck/Boost Transformer
Buck/Boost transformer connected between mains input
and out of stablizer of load terminals. One terminal of
primary of buck boost transformer permanently
connected to fixed tapping of autotransformer while
another end connect to motor shaft.
3.3 Auto transformer
It has toroidal shape and auto transformer connected
between neutral point and phase of input power supply.
3.4 Motor
One end of Primary of Buck Boost transformer connected
to shaft of this motor with arm and brush mechanism.
When motor moves then this arm shaft moves across
winding of autotransformer to increase or decrease
number of winding. Motor is generally AC Synchronous
motor or DC servo motor which is connected and it is
fitted on top of autotransformers centre point.
3.5 CONTROL UNIT
It is purely electronic circuitry which controls movement
of motor. It consisting of PCBs consisting of solid state
circuitry made up of capacitor, register, transistor
Amplifier, microprocessor and ICs.
Control Circuitry PCB boards needs constant DC power
supply. Control circuitry Power supply make available
power for PCB boards. It consists of Rectifier (to convert
AC to DC) and step down transformer.
4. RESULTS
 Higher current produces higher losses in
electrical motors which causes premature
failure of winding.
 These higher losses of electric motors also
increase the losses of cables, switches,
transformers and other associated equipment.
 For smooth continuous operation of motors,
over load relays are usually set at 20% higher
setting.
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 07 Issue: 04 | Apr 2020 www.irjet.net p-ISSN: 2395-0072
© 2020, IRJET | Impact Factor value: 7.34 | ISO 9001:2008 Certified Journal | Page 1494
5. CONCLUSION
The implementation of this project is to increase the
lifetime and also the efficiency of the equipment and the
appliances used as load .Thus the amount of high voltage
or low voltage observed at input, ‘motor driver’ moves
servo motor across winding of autotransformer (VARIAC)
so as to increase or decrease the number of winding and
hence voltage across primary of buck-boost transformer.
REFERENCES
• https://www.vertexpower.in/about-us.html
• Mohammad Shah Alamgir and Sumit Dev, “Design
and Implementation of an Automatic Voltage
Regulator with great Precision and Proper
Hysteresis”, International Journal of Advance
Science and Technology, Vol. 75(2015).
• https://university.listenlights.com/2017/08/10/
variac-transformer/
• Design of Transformers by Indrajit Dasgupta
• Design of electrical machines by AK SHAWNEY
• https://ieeexplore.ieee.org/document/5328310
• Naveen Kumar, “Design of a Low Cost Servo
Controlled Voltage Stabilizer”, International
Journal of Research in Engineering and
Technology, 3rd March 2016.
• Swati N. Gajera, “Servo voltage stabilizer with
Isolation Transformer”, International Journal of
Engineering science and computing, March 2017.

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IRJET - Designing of 1 Phase 5KVA Servo Stabilizer with Isolation Transformer

  • 1. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 07 Issue: 04 | Apr 2020 www.irjet.net p-ISSN: 2395-0072 © 2020, IRJET | Impact Factor value: 7.34 | ISO 9001:2008 Certified Journal | Page 1492 DESIGNING OF 1 PHASE 5KVA SERVO STABILIZER WITH ISOLATION TRANSFORMER S.Karthick Narayanan1, R.Mithran2, S.S.Kousalya3, S.Rajesh Kumar4, Asst.prof.Mr.S.Rajan Babu5 1Student, Dept. of EEE, SRM Valliammai Engineering College 2Student, Dept. of EEE, SRM Valliammai Engineering College 3Student, Dept. of EEE, SRM Valliammai Engineering College 4Student, Dept. of EEE, SRM Valliammai Engineering College 5Assistant Professor, Dept. of EEE, SRM Valliammai Engineering College, Tamil Nadu, India ---------------------------------------------------------------------***---------------------------------------------------------------------- Abstract – The principle of operation of servo stabilizer comprises the fact of comparing the output voltage through sensing transformer, a reference voltage source. The control circuit operates the motor whenever the output voltage falls or rises beyond a preset voltage. The secondary winding of the buck-boost transformer is in series with main supply. The primary winding is connected to the motorised controlled auto transformer (VARIAC). Output voltage variation due to any reason makes the motor to move in proper direction, so as to feed the primary of the buck-boost transformer a proper voltage which in turn produces voltage in the secondary to keep the output to set the level with tolerance of ± 1% 1. INTRODUCTION Servo voltage stabilizer are stepper motor operated and controlled stabilizer. The stabilizer correct and regulate electrical energy with high speed and accuracy. In servo stabilizer, one part of the buck/boost transformer is connected with a tap and other part is connected with a moving arm which is regulated by servo motor. In other words, the stabilizer which uses the Stepper motor are known as servo stabilizer along with a relay which is used for protection. 1.1 Objectives • To protect the electrical or electronic gadgets like air conditioning unit, refrigerator, television from the probable damage due to voltage fluctuations. • Servo stabilizer are used to protect any critical equipment which are affected by the fluctuation in the input supply and for the equipment that require specific voltage. • Our servo stabilizer provides constant output with tolerance of ± 1% makes equipment to operate efficiently and hence improves their life. • The high and low voltage cut-off protects the equipment from damage. 1.2 Project Proposal The proposed system is a servo stabilizer with isolation transformer, which can stabilize an input range of 170 V- 270 V to output a stabilized 230 V continuous supply by bucking/boosting the input with the he lp of buck-boost transformer. We ensure a highly accurate output by using the reversible motor mechanism, the load is completely safe since the input system is isolated by using the isolated transformer. 2. Block Diagram 2.1 Circuit Connection
  • 2. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 07 Issue: 04 | Apr 2020 www.irjet.net p-ISSN: 2395-0072 © 2020, IRJET | Impact Factor value: 7.34 | ISO 9001:2008 Certified Journal | Page 1493 The secondary of the buck boost transformer is connected in series with the line, The windings(turns ratio) of the variance is controlled by reversible AC synchronous motor, this further controls the primary of the buck boost transformer to proceed with the buck/boost operation respectively. The input to the motor is given by the microcontroller with the help of reference voltage inputed by the user as per requirement. The display is used to show the input voltage and the reference voltage given by the user as per requirement. The isolated transformers connected In between the stabilizer system and the load to reduce the risks. 3. PRINCIPLE OPERATION The principle of operation of servo stabilizer comprises comparing the output voltage through sensing transformer, a reference voltage source. The control circuit operates the motor whenever the output voltage falls or rises beyond a preset voltage. Voltage received from main at input of servo stabilizer is continuously sensed by accessories circuitry and gives feedback to Main control circuitry which consists of Microprocessor. This microprocessor continuously receives values of input voltages. Whenever there is high or low voltage at input of servo stabilizer, the microprocessor gives trigger to motor driver. The secondary winding of the buck-boost transformer is in series with main supply. The primary winding is connected to the motorised controlled autotransformer(VARIAC). Output voltage variation due to any reason makes the motor to move in proper direction, so as to feed the primary of the buck-boost transformer a proper voltage which in turn produces voltage in the secondary to keep the output to set the level with tolerance of ± 1%Based on amount of high voltage or low voltage observed at input, “motor driver” moves servo motor across winding of autotransformer so as to increase of decrease no of winding and hence voltage across primary of buck boost transformer. It is since Servo motor shaft is connected to primary of buck boost transfer. And hence when there is change in voltage across primary of buck boost transfer then induce voltage across its secondary also changes. The motor moves in such a way that proper voltage should be observe across primary of Buck Boost transformer so that voltage across secondary should be equal to set or desired output voltage of servo stabilizer. And voltage across secondary of Buck Boost transformer is output voltage of stabilizer. 3.1 ISOLATION TRANSFORMER Isolation transformer is designed to provide electrical isolation without stepping voltage and current either up or down. It decouples the two circuits and prevents passage of line voltage transient, spikes and galvanic leakages from reaching the sensitive or critical equipment like computers and its peripherals, medical instruments and digital communication & telemetry systems etc. It is used to protect against electric shock, to suppress electrical noise in sensitive devices, or to transfer power between two circuits which must not be connected together. 3.2 Buck/Boost Transformer Buck/Boost transformer connected between mains input and out of stablizer of load terminals. One terminal of primary of buck boost transformer permanently connected to fixed tapping of autotransformer while another end connect to motor shaft. 3.3 Auto transformer It has toroidal shape and auto transformer connected between neutral point and phase of input power supply. 3.4 Motor One end of Primary of Buck Boost transformer connected to shaft of this motor with arm and brush mechanism. When motor moves then this arm shaft moves across winding of autotransformer to increase or decrease number of winding. Motor is generally AC Synchronous motor or DC servo motor which is connected and it is fitted on top of autotransformers centre point. 3.5 CONTROL UNIT It is purely electronic circuitry which controls movement of motor. It consisting of PCBs consisting of solid state circuitry made up of capacitor, register, transistor Amplifier, microprocessor and ICs. Control Circuitry PCB boards needs constant DC power supply. Control circuitry Power supply make available power for PCB boards. It consists of Rectifier (to convert AC to DC) and step down transformer. 4. RESULTS  Higher current produces higher losses in electrical motors which causes premature failure of winding.  These higher losses of electric motors also increase the losses of cables, switches, transformers and other associated equipment.  For smooth continuous operation of motors, over load relays are usually set at 20% higher setting.
  • 3. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 07 Issue: 04 | Apr 2020 www.irjet.net p-ISSN: 2395-0072 © 2020, IRJET | Impact Factor value: 7.34 | ISO 9001:2008 Certified Journal | Page 1494 5. CONCLUSION The implementation of this project is to increase the lifetime and also the efficiency of the equipment and the appliances used as load .Thus the amount of high voltage or low voltage observed at input, ‘motor driver’ moves servo motor across winding of autotransformer (VARIAC) so as to increase or decrease the number of winding and hence voltage across primary of buck-boost transformer. REFERENCES • https://www.vertexpower.in/about-us.html • Mohammad Shah Alamgir and Sumit Dev, “Design and Implementation of an Automatic Voltage Regulator with great Precision and Proper Hysteresis”, International Journal of Advance Science and Technology, Vol. 75(2015). • https://university.listenlights.com/2017/08/10/ variac-transformer/ • Design of Transformers by Indrajit Dasgupta • Design of electrical machines by AK SHAWNEY • https://ieeexplore.ieee.org/document/5328310 • Naveen Kumar, “Design of a Low Cost Servo Controlled Voltage Stabilizer”, International Journal of Research in Engineering and Technology, 3rd March 2016. • Swati N. Gajera, “Servo voltage stabilizer with Isolation Transformer”, International Journal of Engineering science and computing, March 2017.