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IRJET- Design and Modification in Clamping System
1.
International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 06 | June 2019 www.irjet.net p-ISSN: 2395-0072 © 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 3914 Design and Modification in Clamping System Khole Gourav1, Londhe Sagar2, Uttarwar Pratiksha3 1Sudent, RSCOE IIND Shift Polytechnic, Pune 2Lecturer, Mechanical Engineering, RSCOE IIND Shift Polytechnic Pune, Maharashtra, India 3Lecturer, Mechanical Engineering, RSCOE IIND Shift Polytechnic Pune, Maharashtra, India ---------------------------------------------------------------------***--------------------------------------------------------------------- Abstract – In clamping System/ Bench vice we can adjust the part vertically or horizontally. When we canturnoradjust the part in angle then chance to bend the part or change the shape of part. In this paper we change the design of system so that we can adjust the part 900 to 1400 for cutting or welding part. Due to this system we can reduce the reworking, savethe man power at the time of welding or cutting rod and also increase the rate of production. It is used in Fabrication of control panels and Making grills, Railings, windows, Door, Frames. Key Words: Nut, Screw, Friction Angle, Base plate and Locating Plate 1. INTRODUCTION A fixture is a special purpose tool which is used to facilitate production (machining, assembling, and inspection operations.) Fixtures provide a means of manufacturing interchangeable parts since they eliminate the necessityofa special setup for each individual part. Fixture is bolted or clamped to the machine table. It is usually heavy in construction. To fulfill the basic function a fixture should possess the following components: A sufficiently rigid body into which the work pieces are loaded. Locating elements Clamping elements. Elements for positioning or fastening the fixture on the machine on which it is used. 2. Literature Review Mr. R. M. Rupanawar [01] a bench vice or fixture is a production tool. The main aim is to locate, support and hold the work securely so wecan performthe requiredmachining operations. Feeler or thickness gauges and set blocks are also used to provide reference of the cutter with the work piece. A bench vice must be easily fastened withthemachine and the table. As a result, the work can be done. It can be used for the other operations on most of the standard machining tools like drilling machine. Bench Vices are available in differentsizeandshapesrangingfromcheap and simple devices to very expensive and complicated devices. Bench Vices can also help to simplify the metalworking operations which are performed on the special equipment. Considering the advantages of fixture and jigs, a fixture was designed to cater to our needs. B.Logesh [02] reduction of human Effort and enhancing safety plays a vital role while designing and fabricating the Machine vice which is used to hold the components during heavy machining works. In an ordinary vice the human power requirement is more to tighten the heavy jobs, but in this machine vice the cam is used in order to tighten automatically. In Normal machine vice the human labour involves in turning the handle to hold the component tightly by giving more human effort whicheventuallyresults in damage on work piece due to over tightening of the handle. This may be avoided by involving cam acting machine vice in which the work piece is cannot gets damage while clamping where theoperationcanbemonitored by the operator. A lever rotates a cam lock movable jaw their using spring type puss back ramtoforwardandreversemovement of the vice jaws to remove the work piece and to hold the work piece. P.Sivasankaran [03] in recent times there are many modern advancements came in thearea offixturedesignand assembly. In this paper attempt hasbeenmadetodesign and analyze the modern screw less machine vice using CATIA and ANSYS APDL package. The drawbacks of existing vice were overcome by new screw less machine vice. In the existing system of machine vice, the lead screw will tend to undergo frequent wear and tear due to abrasion resistance problem as a result jaw of vice lose its grip to hold the work component. In order to overcome such type of problem dowel pin type movable jaw was designed in such a way in order to incorporate into the base block of movable jaw. 2.1 PROBLEM DEFINITION During assembling operations,securinga quick andaccurate fixturing of mating parts and components of product assembly is absolutely essential. If the operator has to make a joint by holding the mating parts by hand; he needs to check & align the relative position time and again for each individual job. This makes the process extremely hectic & time consuming. More over the jointsarenotprecise,further leading to misalignment, rework, time loss, making the process uneconomical. Hence the needfordesignofa special purpose assembly fixture for quick andaccurateassemblyof mating parts & components of product assembly. Such
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International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 06 | June 2019 www.irjet.net p-ISSN: 2395-0072 © 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 3915 fixtures are commonly used in welding, brazing, soldering, riveting, gluing etc. One such problem thatcommonlyoccurs in making welding frames and structures from angles, channels, square or round pipes etc. Hence it is required to make a “PERFECT RIGHT ANGLE JOINT”. 2.2 Methodology 1) Literature Review 2) Problem Definition 3) Approach to Solve the Problem 4) System Design 5) 2D/3D Drawing 6) Part & Material Selection 7) Fabrication 8) Test the Model 9) Conclusion 3. Design Design consists of application of scientific principles, technical information and imagination for development of new or improvisedmachineormechanicalsystemtoperform specific functions with maximum economy and efficiency. Fig 01-Assembly of clamping System 3.1 System Design System design mainly concerns with various physical constraints ergonomics, space requirement arrangement of various components etc. 1) In system design we mainly concentrated on following parameters; 2) System selection based on physical constraints. 3) The mechanical design has direct norms with system design hence system is designed such that distinctionsobtainedaftermechanical designcanbe well fitted into it. 4) Arrangement of various components made simple to utilize every possible space. 5) Ergonomic consideration in, Design of screw handle. Energy expenditure in hand operation. 6) Ease of maintenance and servicing is achieved by means of simplified layout that enables quick disassembly of components. 7) Scope for future improvement. 8) Optimum height of mounting table / workbench. 9) Reduced weight of machine / system. 3.2 Mechanical design In mechanical design thecomponentsarelisteddownand stored on the basis of their procurement design in two categories namely, Designed parts. Parts to be purchased. For designed parts, detailed design is doneanddistinctionsthus obtained are compared to next highest dimensions which is readily available in market. This simplifies the assembly as well as post production and servicing work. The various tolerances on the work are specified. The process charts are prepared and passed on to the manufacturing stage. The parts which are not to be purchased directly are selected from various catalogues and specified so that anybody can purchasethesamefromretail shop with given specification. Design of Screw Power screw is mechanical device meant for converting rotary motion into translation motion and for transmitting power. To clamp a work piece e.g. Vice, etc. Power screws are simple to design, Easy manufacture and give smooth & noiseless service. They provide large mechanical advantageandhighlyaccurate motion. Square thread profile is favorablyusedinapplicationslike vices;
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International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 06 | June 2019 www.irjet.net p-ISSN: 2395-0072 © 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 3916 clamps etc., due to its property of maximum efficiency and minimum radial or bursting pressure on nut. Design of Nut In design of nut the major dimensionistheheightor length of the nut. It is decided by considering the bearing criterion. Nut is also required to be safe under shearing. The failure of nut in shearing takes place at its core diameterand the area of core diameter of screw resistingshearislessthan the area at the core diameter of nut. Material Selection Material Allowable tensile stress N/mm2 Allowable shear stress N/mm2 C45 420 180 AS ; n = no of the threads in contact. Ln = length of nut, P = Pitch. Normally it is recommended that ratio of length or height of nut (n) to core diameter (dc) should be between 1.2 to 2.5 for solid nuts. Shear stress due to axial load. As < ; the nut is safe in shear. Fig.02 standard view of Clamp the same dimension square bar. 4. Working First keep the clam on the plain surface then open the clamp to fit the job. So next step is put the two work pieces in the clamp and right the clamp and righttheclampslightly.Check the Level the other ends of the work-pieces. Adjust the ends to be joined to required position by hand or right hammer. Tighten the clamp by hand, make tag welding. Adapt the same procedure for the next joint. For fast production use two or four Clamps at a time. 5. Conclusion ‘Precision Clamping System’, was designed and fabricated bearing in mind its use in small scale industries, so we adopted and choose all the channels thatreducedtheoverall cost. Therefore, the fixture fabricatedbyuscanwell meet the economic demand and multiple tasks of small-scale industries due to its low initial cost. The present fixture we fabricated is capable of making perfect right angle joints so also accommodate varying angle between 900 to 1400.
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International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 06 | June 2019 www.irjet.net p-ISSN: 2395-0072 © 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 3917 6. REFERENCES [01]. Mr. R. M. Rupanawar,DesignandmodificationofBench Vice by Increasing the Degree of freedom, GRD journal, Volume 1, Issue 11, October 2016, ISSN :2455-5703. [2]. B.Logesh, A Systematic Design, Development and Fabrication of Safe Cam Operated Machine Vice, IJRESM, Volume-1, Issue-1, February 2018. [3]. P.Sivasankaran, Design and Analysis of Modular Fixture For Machine vice, International journal Of Industrial & Production Engineering&Technology,Volume-8,Number-1, ISSN: 2249-4219
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