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International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 06 Issue: 03 | Mar 2019 www.irjet.net p-ISSN: 2395-0072
© 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 1191
Design and Fabrication of Hybrid Petrol Tank
M. Manobala1, P. Dhineshkumar2, S.P. Prabhu3, V. Rajesh4
1,2,3UG Scholar, Department of Automobile Engineering, SNS College of Technology, Tamil Nadu, India
4Assistant Professor, Department of Automobile Engineering, SNS College of Technology, Tamil Nadu, India
---------------------------------------------------------------------***----------------------------------------------------------------------
Abstract - The life line of our automobile industry is its energy source –petroleum products like petrol and diesel. But these are
nonrenewable sources of energy; it means that they will not last forever. Every drop of crude fuelcount, soitshouldbepracticenot
to waste these precious energy sources. But since gasoline could be a terribly volatile fuel thus throughout its useinvehiclesheaps
of fuel gets wasted in style of physical change emissions. If these emissionscould becheckedthroughpropermeansthen alotoffuel
can be saved. Although Evaporative emission control systems are integrated into mostof thevehiclesitprovidesasanassistrather
a solution. This High-density polyethylene material is light weight and could radiate less heat inside a closed environment which
makes this more effective material for fuel tank. The heat radiation characteristics is studied and compared in extensive
environments which could match the real time scenario. This analysis work is devoted to the study of physical change gasoline
emissions and factors on that it depends. This research work is dedicated to the study of evaporative petrol emissions and factors
on which it depends. In order to overcome this problem, we have planned to reduce the heat transfer from outside environment to
inside the petrol tank by using HDPE material.
Key Words: Carbon canister, Evaporative emission, Purging, Resistance Thermometer Sensor, Conduction test,
Convection test, PID control, Fuel tank, Coating and Adhesion.
1. INTRODUCTION
A vehicle’s fuel tank is vital in terms of safety, performance, and dependableness. A good equipment in a very low volume
vehicle relies on the proper choice or construction of the tank, tank location among and attachment to the vehicle, correct
venting, spillage and escape dispersion, and care, even on the little things like fuel hoses and fittings. Note that wherever a
production vehicle is fitted with its original fuel tank or alternative equipment parts in their original locations. The primary
objective of this project is to use life cycle style tools to guide the development of fuel tank systems. All the commercial
passenger cars and bikes available in India have to comply with the design and safety regulations put forth by Government of
India to regularize the Automobile market through The Automotive analysis Association of Asian country (ARAI). These rules
additionally embody the look demand for fuel tank. Unless the fuel tank does not meet these minimumrequirements,itcannot
be installed in an automobile. Thus, the fuel tank we have a tendency to ar work are initial analyzed for the prevailing style,
once it is analyzed it will be modified either to increase the capacity of the tank or to extend the strength of the fuel tank or
each. Once the first analysis of the present style is completed, the subsequent modifications and changes in the design will be
undertaken. Further the new style with modifications are analyzed in compliance with ARAI rules and it shouldaccommodate
identical.
1.1 A Coating of Stainless Steel
It is vital to understand thatchrome steel may be a solid materialand not a specialcoating applied to standard steel to conveyit
“stainless” properties.Conventional steelsand, indeed, several other metals,areoftencoatedor"plated"withwhitemetals such
as chromium, nickel or zinc to protect their surfaces or to provide other surface characteristics. While such coatings have their
own edges and ar still wide used, the danger exists that the coating can be penetrated or damaged in some way, such that its
protective effect is undermined. The appearanceofchromesteelwill,however,varyandcanrelyuponthemeansit'screatedand
finished.
1.2 High-Density Polyethylene (HDPE)
High-density synthetic resin (HDPE)orsynthetic resinhigh-density(PEHD)couldbea thermoplasticchemical compoundmade
from the chemical compound olefine. It is typically known as "alkathene" or "polythene" once used for pipes. With a high
strength-to-density quantitative relation, HDPE is used in the production of plastic bottles, corrosion-resistant piping,
geomembranes and plastic lumber. HDPE is usually recycled, and has the number "2" as its resin identification code. HDPE is
known for its large strength-to-density ratio. The density of HDPE will vary from 930 to 970 kg/m3. Although the density of
HDPE is simply marginally above that of low-density synthetic resin, HDPE has little branching, giving it stronger
intermolecular forces and tensile strength than LDPE. The distinction in strength exceeds the distinction in density, giving
HDPE a higher specific strength. It is additionally tougher and additional opaque and might stand up to somewhat higher
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 06 Issue: 03 | Mar 2019 www.irjet.net p-ISSN: 2395-0072
© 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 1192
temperatures (120 °C/ 248 °F for briefperiods).High-densitysyntheticresin,unlikepolypropylene,cannot withstandnormally
required autoclaving conditions. The lack of branching is ensured by AN applicable selection of catalyst (e.g., Ziegler-Natta
catalysts) and reaction conditions. The physical properties of HDPE will vary reckoning on the molding method that's wontto
manufacture a selected sample; to a point a deciding issue are the international standardized testing strategies used to spot
these properties for a selected method.
2. METHODS TO CONTROL EVAPORATIVE EMISSION
Fig -1: Carbon canister and its working
Carbon Canisters square measure devices found in vehicles designed to decrease the quantity of pollution the vehicle creates
whereas at an equivalent time increasing its fuel potency. Even once the vehicle's engine is turned off, hydrocarbons square
measuremade. This occurs within the style of fuel vaporrising withinthefueltank.CarbonCanisterstrapthatvaporratherthan
allow it to escapethe fuel tank, feeding it back into the engine. Carbon Canistersarerectangularshapedboxesthatsitapartfrom
the fuel tank next to the throttle in most vehicles. There is an input port and an output port, with the two ports side by side.
There square measure 3 chambers within the canister, running in sequence from the intake to the outtake. The interior of the
canister is stuffed with charcoal or carbon pellets. The input of the canister connects to the gas tank's vent port, whereas the
output connects to the purge valve within the facet of the vehicle's manifold.
Fig -2: Loading and Purging event
When the vehicle is shut off, there's a pressure imbalance insidethefuel tank causedbyfuel beingsiphonedout,howevernoair
being let back in to require up the empty space. The lower pressurewithinthetank promotesa biggerrateofevaporation,lease
a number of the fuel become a gas. Eventually the tank's internal pressure equalizes, at which point the gas leaves the tank
through the vent port and goes into the carbon canister. It's unfree there by the properties of the carbon inside the canister,
keeping it from escaping into the air. When the vehicle's engine starts, the sudden suction created along the intake manifold
opens up the purge valve and pulls all the gaseous fuel out of the canister and burns it in the engine. The canister goes unused
till the automobile is turned off once more.
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3. TESTING THE FUEL TANK FOR LEAKS
The best means is to immerse it in water (just the highestofthetank)andblowwithintheprimingtubetoascertain
wherever the leaks square measure. If there are leaks do the following, as appropriate:
 Cap Openings: With a wide file, finish the tank openings until they are perfectly flat and smooth. A block of wood (so
it's flat) with sandpaper may also be used.
 Caps: Be sure to check inside the caps carefully. I have discovered defectsbelowthecapseal thatcausedleaks(seethe
pic below).
 Tube Openings: With brake cleaner or mineral spirits, thoroughly clean the tube inserts and their openings. Using
RTV ("blue") from the machine elements store, LIGHTLY coat the inside of openings and the outside of the tubes and
insert them into their respective openings. If you employ an excessive amount of RTV it would plug the
openings/tubes that require to be clear, like the priming tube. Make sure the priming tube is lined up properly. Let
things sit for every day so as to completely cure.
 Retest your tank for leaks. Make sure the priming tube is not restricted or blocked with RTV or bits of tank material.If
it is, you'll be able to use a length of wire to clear it.
 Another way to discover leaks in the fuel system is to just fly the engine a dozen hours. Dust in the air will stick to the
oil mixed in the fuel where the leaks are. There square measure typically multiple leaks within the same tank.
4. RTD SENSOR
Fig -3: Resistance Thermometer Sensor
Resistance thermometers, additionally referred to as resistance temperature detectors (RTDs), live}sensorswanttomeasure
temperature. Many RTD parts contains a length of fine wire wrapped around a ceramic or glass core however alternative
constructions are used. The RTD wire may be a pure material, usually Pt, nickel, or copper. The material has associate degree
correct resistance/temperature relationship that is employed to supply a sign of temperature. As RTD parts area unit fragile,
they're typically housed in protecting probes. RTDs, that have higheraccuracyandrepeatability,area unitslowlycommutation
thermocouples in industrial applications below 600 °C.
Resistance thermometers area unit created during a range of forms and provide larger stability, accuracy and repeatability in
some cases than thermocouples. While thermocouples use the See motion result to get a voltage,resistancethermometersuse
electrical phenomenon and need an influence supply to control. The resistance ideally varies nearlylinearlywithtemperature
per the Callendar-Van Dusen equation.
The Pt detective work wire must be unbroken freed from contamination to stay stable. A Pt wire or film is supported on a
former in such some way that it gets negligible differential enlargement or alternative strains from its former, however in all
fairness resistant to vibration. RTD assemblies made of iron or copper are utilized in some applications.Commercial Ptgrades
exhibit a temperature constant of resistance zero.00385/°C (0.385%/°C) (European basicInterval).[6]Thesensing elementis
typically created to own a resistance of a hundred Ω at zero °C. This is outlined in BS nut 60751:1996 (taken from IEC
60751:1995).
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4.1 Temperature
 If method temperatures area unit between −200 and five hundred °C (−328.0 and 932.0 °F), associate degree
industrial RTD is that the most well-liked possibility. Thermocouples have a variety of −180 to two,320 °C (−292.0 to
4,208.0 °F),[8] therefore for temperatures on top of five hundred °C (932 °F) they're the sole contact temperature
measuring device.
 Response time: If the method needs a really quick response to temperature changes (fractions of a second as
opposition seconds), then a thermocouple junction is that the most suitable option. Time response is measured by
immersing the sensing element in water moving at one m/s (3 ft/s) with a sixty-three.2% step amendment.
 Size: A standard RTD sheath is three.175 to 6.35 mm (0.1250 to 0.2500 in) in diameter; sheath diameters for
thermocouples are often but one.6 mm (0.063 in).
 Accuracy and stability requirements: If a tolerance of two °C is suitable and also the highest level of repeatability
isn't needed, a thermocouple junction can serve. RTDs area unit capable of upper accuracy and might maintain
stability for several years, whereas thermocouples will drift among the primary few hours of use.
5. WIRING CONFIGURATIONS
5.1 Two-wire configuration
Fig -4: Two-wire configuration
The simplest resistance-thermometer configuration uses two wires. It is only used when high accuracy is not required, as the
resistance of the connecting wires is added to that of the sensor, leading to errors of measurement. This configuration allows
use of 100 meters of cable. This applies equally to balanced bridge and fixed bridge system. For a balanced bridgeusual setting
is with R2 = R1, and R3 round the middle of the vary of the RTD. So for instance, if we tend to measure between zero and a
hundred °C (32 and 212 °F), RTD resistance can vary from a hundred Ω to 138.5 Ω. We would choose R1 = 120 Ω. In that
method we tend to get a tiny low measured voltage within the bridge.
5.2 Three-wire configuration
Fig -5: Three-wire configuration
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In order to attenuate the results of the lead resistances, a three-wire configuration may be used. The recommended settingfor
the configuration shown, is with R1 = R2, and R3 round the middle of the vary of the RTD. Looking at the bridge circuit shown,
the drop on the lower mitt aspect is V_rtd + V_lead, and on the lower mitt size is V_R3 + V_lead, so the bridge voltage (V_b) is
that the distinction, V_rtd - V_R3. The drop because of the lead resistance has been off out. This continuously applies if R1=R2,
and R1, R2 >> RTD, R3. R1 and R2 will serve the utilization of limiting this through theRTD,forinstancefora PT100,limitingto
1mA, and 5V, would counsel a limiting resistance of approximately R1 = R2 = 5/0.001 = 5,000 Ohms.
5.3 Four-wire configuration
Fig -6: Four-wire configuration
The four-wire resistance configuration will increase the accuracyofactivityofresistance.Four-terminal sensing eliminatesdip
within the activity leads as a contribution to error. To increase accuracy any, any residual electricity voltages generated by
completely different wire varieties or screwed connections ar eliminated byreversal ofthedirectionoftheonemAcurrentand
the leads to the DVM (digital voltmeter). The electricity voltages are made in one direction solely. By averaging the reversed
measurements, the electricity error voltages are off out.
6. CLASSIFICATIONS OF RTDS
The highest-accuracy of all PRTs square measure the quality atomic number 78 Resistance Thermometers (SPRTs). This
accuracy is achieved at the expense of sturdiness and value. The SPRT parts square measure wound from reference-grade
atomic number 78 wire. Internal lead wires square measure sometimes made upofatomicnumber78,whileinternal supports
are made from quartz or fused silica. The sheaths square measuresometimesmadeupofquartzortypicallyInconel,depending
on temperature range. Larger-diameter atomic number 78 wire is employed, which drives up the cost and results in a lower
resistance for the probe (typically 25.5 Ω). SPRTs have a wide temperature range (−200 °C to 1000 °C) and are approximately
accurate to ±0.001 °C over the temperature range. SPRTs are only appropriate for laboratory use.
7. TEMPERATURE CONTROLLER
As the name implies, a temperature controller - often called a PID controller is an instrument usedtocontrol temperature.The
temperature controller takes associate degree input from a temperaturedetectordeviceassociatedegreedhasanoutputthat's
connected to a bearing element like a heater or fan.
To accurately management methodtemperaturewhilenotintensiveoperatorinvolvement,a temperaturecontrol systemrelies
upon a controller, which accepts a temperature sensor such as a thermocouple or RTD as input. It compares the particular
temperature to the specified management temperature, or setpoint, associate degreed provides an output to a bearing
component.
Fig -7: Temperature Controller
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8. ON/OFF CONTROL
An on-off managemental is that the simplest sort of temperature control device. The output from the device is either on or off,
with no middle state. An on-off controller can switch the output only the temperature crosses the setpoint. For heating
management, the output is on when the temperature is below the setpoint, and off above setpoint. Since the temperature
crosses the setpoint to alter the output state, the process temperature will be cycling continually,goingfrombelow setpointto
above, and back below. In cases wherever this sport happens speedily, and to prevent damage to contactors andvalves,anon-
off differential, or "hysteresis," is added to the controller operations. This differential need that the temperature exceed
setpoint by an explicit quantity before the output can close up or on once more. On-off differential prevents the output from
"chattering" or creating quick, continual switches if the cycling above and below the setpoint occurs very rapidly. On-off
management is typically used wherever a particular management isn't necessary, in systems which cannot handle having the
energy turned on and off frequently, where the mass of the system is thus nice that temperatures amendment extraordinarily
slowly, or for a temperature alarm. One special kind of on-off management used for alarm may be a limit controller. This
controller uses a latching relay, that should be manually reset, and is employed to close up a method once an explicit
temperature is reached.
9. PROPORTIONAL CONTROL
Proportional managements square measure designed to eliminate the sportrelatedto on-offcontrol.Aproportional controller
decreases the common power provided to the heater because the temperature approaches setpoint. This has the result of
fastness down the heater in order that it'll not overshoot thesetpoint,howevercanapproachthesetpointandmaintaina stable
temperature. This proportioning action are often accomplished by turning the output on and off for brief time intervals. This
"time proportioning" varies the quantitative relation of "on" time to "off" time to manage the temperature. The proportioning
action happens at intervals a "proportional band" round the setpoint temperature. Outside this band, the controller functions
as associate on-off unit, with the output either totally on (below the band) or totally off(abovethe band). However,atintervals
the band, the output is turned on and off within the quantitative relation of the measure distinction from the setpoint. At the
setpoint (the point of the proportional band), the output on:off quantitative relation is 1:1; that's, the on-time and off-time
square measure equal. If the temperature is clear of the setpoint, the on- and off-times vary in proportion to the temperature
distinction. If the temperature is below setpoint, the output are on longer; if the temperature is simply too high, theoutputare
off longer.
10. PID CONTROL
The third managementler kind provides proportional with integral and spinoff control, or PID. Thismanagementler combines
proportional control with 2 extra changes,thathelpstheunitmechanicallycompletechangeswithinthesystem. Thesechanges,
integral and spinoff, square measure expressed in time-based units; they're conjointly brought up by their reciprocals,RESET
and RATE, severally. The proportional, integral and spinoff terms should be severally adjusted or "tuned" to a specific system
victimization trial and error. It provides the foremost correct and stable management of the 3 controller varieties, and is best
employed in systems that have a comparatively tiny mass, those that react quickly to changes within the energy intercalaryto
the method. It is suggested in systems wherever the load changes typically and therefore the controller is predicted to
compensate mechanically because of frequent changes in setpoint, the number of energy on the market, or the mass to be
controlled. OMEGA offers variety of controllers that mechanically tune themselves. These are known as autotune controllers.
11. COATING OF FIBERS
Methods for monitoring wetting, adhesion and cleaning:
When coating natural and artificial fibers, wetting and adhesion to the surface further because the coating thickness area unit
decisive factors for top product quality. Our measuring instruments areusedinthequalitycontrol offiber-coating processesin
order to avoid air pockets and irregular or unstable coating.
Typical fiber-coating applications
• Pre-coating of carbon, glass and natural fibers for embedding in fiber-reinforced composites
• Hair dyeing and temporary coating to make combing easier
• Temporary protection of fibers before weaving (sizing)
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• Water-repellent coating on technical textiles
• Coating on glass fibers to improve elasticity and breaking strength
12. WETTING AND ADHESION
The wetting and adhesion between fiber and coating result from the interactionofthe2 partsattheinterface.Acombinationof
strategies between contact angle activity for the fiber and activity of the physical phenomenon for the coating is thus ideal.
The wet ability of the fiber by the coating can be measured directly in the form of the contact angle between the components
involved. If, on the opposite hand, fiber and coating liquid are investigated separately, the two products canbematchedto one
another. A rule of thumb says that the coating provides optimum wetting once its physical phenomenon is a smaller amount
than the surface free energy of the solid.
The surface polarity of the 2 phases is additionally determined so as to calculate the adhesion within the sort of work of
adhesion. The adhesion is stronger and has higher long-run stability a lot of similar the pro-rata polar forces of the 2 phasesat
the surface.
For uniform fibers like hair, carbon and glass fibers, we tend to advocate that the contact angle and surface free energy be
determined employing a single-fiber torsiometer. With irregularfibers,itisadvisabletouseanoptical contactangle measuring
instrument with microscope lens and picolitre dosing.
The physical phenomenon of the liquid coating is set victimization the ring or plate methodology. Our tensiometers use this
method of measurement with fully automatic or semiautomatic sequences.
12.1 Coating Thickness
Surfactants scale back the physical phenomenon within the coating tub. When a fibre moves through the bathtub quickly, the
surface tension at the point of exit is higher, as fewer surfactant molecules remain on this newly formed surface. As a result of
the distinction in tension, a force acts on the fibre, a process known as the Marangoni effect. This result is specifically wont to
increase the coating thickness.
Surfactant molecule clusters (micelles) within the coating tub diminish the result, as molecules quickly migrate from the
micelles to the new surface and scale back the physical phenomenon. The critical micelleconcentration(CMC)ofthesurfactant
can be measured precisely and fully automatically with our Force Torsiometer – K100 in order to guarantee the use of
surfactant with the right concentration.
12.2 Coating Dynamics
Coating processes usually run at high speed. Our mobile severally stationary Bubble Pressure Torsiometers – BPT
Mobile and BP100 do the suitable measurementsofthedynamicphysical phenomenon.Thesearea unitcapableofmensuration
the worth of the physical phenomenon many milliseconds when a brand-new surface has been made and so realistically
represent the method conditions.
12.3 Glass-reinforced plastic (fiberglass)
Glass-reinforced plastic (GRP) may be a material or fiber-reinforced plastic product of a plastic bolstered by fine glass fibers.
Like graphite-reinforced plastic, the composite material is commonly referredtoasfiberglass.Theglassmaybewithinthesort
of a cut strand mat (CSM) or a plain-woven material.
As with several alternative composite materials (such as bolstered concrete), the two materials act together, eachovercoming
the deficits of the other. Whereas the plastic resins area unit sturdy in compressive loading and comparatively weak in
durability, the glass fibers are very strong in tension but tend not to resist compression. By combining the 2 materials, GRP
becomes a material that resists both compressive and tensileforceswell.Thetwomaterials arealsouseduniformlyortheglass
is also specifically placed in those parts of the structure that may expertise tensile masses.
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13. WORKING
13.1 Conduction test in steel tank
In empty fuel tank, how much the amount of heat is conducted in inner side and outer side of the fuel tank is to be measured.
the conduction test in empty fuel tank is measured for about 30minutes. RTD sensor is placed inner side of the fuel tank which
measures the inner temperature of the fuel tank. Another RTD sensor is placed outer side of the fuel tank which measures the
outer temperature of the fuel tank. Temperature controller is connected to RTD sensor which displays inner and outer
temperature range.
Inner RTD sensor connected with temperature controller. Displayed temperature range inthetemperaturecontrolleristaken
as initial temperature. The temperature reading is taken for 30 minutes time interval. For outer temperature range in the
temperature controller is taken as same as previous procedure taken for inner temperature. Thetemperaturereadingistaken
for 30 minutes time interval. The fuel level is measured another way which is taken by 5liter capacity of petrol cane. Whenthe
petrol is poured into the 5liter capacity cane we can analysis the amount fuel evaporates in the steel petrol tank. The RTD
sensors which connected inside the steel petrol tank will show the inner temperature while taking the evaporation ofpetrol it
shows every temperature between the time interval for evaporation test. With inner temperature reading we are able to
measure the amount fuel evaporate for the particular temperature. The outer temperature and inner temperature will be
various for interval of time the evaporation petrol depends on the amount of heat travels from outer surface of the petrol tank
to inner side of the petrol tank.
Fig -8: Conduction test in steel tank(a)
Fig -9: Conduction test in steel tank(b)
13.2 Conduction and Convection test in fuel tank
Two litre petrol is filled in the petrol tank in order to measure the amount of evaporation in the fuel tank. When specific
amount of heat radiated into the fuel tank, the temperature is measured through the controller where it is connected to RTD
sensor. The amount of fuel is calculated by discharging into the beaker after the interval of time. This process isrepeated upto
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the maximum interval of time. The temperature inside the fuel tank and the amount of petrol is evaporated in the fuel tank is
also calculated. This process is taken for inner temperature of the fuel tank.
Fig -10: Conduction and Convection test in fuel tank
Following data shows the results obtained in the conduction test for steel tank
Sl.
No
Tank type Fuel tank
capacity
(Full/Usabl
e Reserve)
Fuel Tank
Material
Fuel
level
Time
(min)
Inside
Temperature(°C)
Outside
Temperature(°C)
1 Discover
125cc
9.5 Liters Stainless steel Empty 30 34 39
2 Discover
125cc
9.5 Liters Stainless steel empty 60 41 44
3 Discover
125cc
9.5 Liters Stainless steel Empty 90 48 53
4 Discover
125cc
9.5 Liters Stainless steel Empty 120 55 57
5 Discover
125cc
9.5 Liters Stainless steel Empty 150 58 61
6 Discover
125cc
9.5 Liters Stainless steel Empty 180 61 68
Fig -11: Conduction test for steel tank
Fig -12: Conduction test for steel tank(a)
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Fig -13: Conduction test for steel tank(b)
Fig -14: Conduction test for steel tank(c)
 Initial temperature: 30(°C)
 Initial quantity of petrol: 2500ml
 Final quantity of petrol collected:2473ml
14. STAINLESS STEEL E202
Fig -15: Appearance of stainless steel E202
Mechanical properties are mentioned below,
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Fig -16: Mechanical properties of stainless steel E202
Fig -17: Conduction test for stainless steel
 Initial temperature:33(°C)
 Initial quantity of petrol: 2500ml
 Final quantity of petrol collected:2488ml
15. CAD MODEL
Fig -18: CAD model of fuel tank
Sl.No. Vehicle
Model
Fuel tank
capacity
(Full/Usable
Reserve)
Fuel Tank
Material
Fuel
level
Time
(min)
Inside
Temperature(°C)
1 Steel
tank
10litres Stainless
steel
2.5l 30 34(°C)
2 Steel
tank
10litres Stainless
steel
2.5l 60 39(°C)
3 Steel
tank
10litres Stainless
steel
2.5l 90 42(°C)
4 Steel
tank
10litres Stainless
steel
2.5l 120 44(°C)
5 Steel
tank
10litres Stainless
steel
2.5l 150 45(°C)
6 Steel
tank
10litres Stainless
steel
2.5l 180 46(°C)
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16. CONCLUSION
The inner and outer temperature for both discover 125cc petrol tank and stainless steel are measured. When the heat travels
from outer surface of the tank to inner surface of the tank, where we can measure the amount of fuel evaporated inside the
tank. From the above tables the inner, outer temperature for both the tanks and also the amount of fuel to be evaporated are
mentioned. From this project we have concluded that the weight of the petrol for discover tank and stainless-steel tank are
much more differ for 5%. The another important one is that the amount offuel evaporatedinsteel tank is30%andforstainless
steel is 10%. Here we can see the 20% difference between these two tanks. More loss of evaporation is occurred in steel tank
when compared to stain less steel which are coated with the fibers. We concluded that the stainless steel with T glass fiber
coating have more strength to withstand heat compared to steel tank.
17. REFERENCES
[1] https://www.finishing.com/502/26.shtm
[2] www.aalco.co.uk/datasheets/Stainless-Steel-201201L202204_97.ashx
[3] https://www.azom.com/article.aspx?ArticleID=6780
[4] www.ril.com
[5] www.jains.com/Pipefittings/hdpe pipe.html
[6] https://www.omega.com
[7] https://www.indiamart.com/proddetail/rtd-sensor-3957156988.html
[8] www.tempsens.com/rtds.html
[9] www.thermometricscorp.com/rtd.html

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IRJET- Design and Fabrication of Hybrid Petrol Tank

  • 1. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 03 | Mar 2019 www.irjet.net p-ISSN: 2395-0072 © 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 1191 Design and Fabrication of Hybrid Petrol Tank M. Manobala1, P. Dhineshkumar2, S.P. Prabhu3, V. Rajesh4 1,2,3UG Scholar, Department of Automobile Engineering, SNS College of Technology, Tamil Nadu, India 4Assistant Professor, Department of Automobile Engineering, SNS College of Technology, Tamil Nadu, India ---------------------------------------------------------------------***---------------------------------------------------------------------- Abstract - The life line of our automobile industry is its energy source –petroleum products like petrol and diesel. But these are nonrenewable sources of energy; it means that they will not last forever. Every drop of crude fuelcount, soitshouldbepracticenot to waste these precious energy sources. But since gasoline could be a terribly volatile fuel thus throughout its useinvehiclesheaps of fuel gets wasted in style of physical change emissions. If these emissionscould becheckedthroughpropermeansthen alotoffuel can be saved. Although Evaporative emission control systems are integrated into mostof thevehiclesitprovidesasanassistrather a solution. This High-density polyethylene material is light weight and could radiate less heat inside a closed environment which makes this more effective material for fuel tank. The heat radiation characteristics is studied and compared in extensive environments which could match the real time scenario. This analysis work is devoted to the study of physical change gasoline emissions and factors on that it depends. This research work is dedicated to the study of evaporative petrol emissions and factors on which it depends. In order to overcome this problem, we have planned to reduce the heat transfer from outside environment to inside the petrol tank by using HDPE material. Key Words: Carbon canister, Evaporative emission, Purging, Resistance Thermometer Sensor, Conduction test, Convection test, PID control, Fuel tank, Coating and Adhesion. 1. INTRODUCTION A vehicle’s fuel tank is vital in terms of safety, performance, and dependableness. A good equipment in a very low volume vehicle relies on the proper choice or construction of the tank, tank location among and attachment to the vehicle, correct venting, spillage and escape dispersion, and care, even on the little things like fuel hoses and fittings. Note that wherever a production vehicle is fitted with its original fuel tank or alternative equipment parts in their original locations. The primary objective of this project is to use life cycle style tools to guide the development of fuel tank systems. All the commercial passenger cars and bikes available in India have to comply with the design and safety regulations put forth by Government of India to regularize the Automobile market through The Automotive analysis Association of Asian country (ARAI). These rules additionally embody the look demand for fuel tank. Unless the fuel tank does not meet these minimumrequirements,itcannot be installed in an automobile. Thus, the fuel tank we have a tendency to ar work are initial analyzed for the prevailing style, once it is analyzed it will be modified either to increase the capacity of the tank or to extend the strength of the fuel tank or each. Once the first analysis of the present style is completed, the subsequent modifications and changes in the design will be undertaken. Further the new style with modifications are analyzed in compliance with ARAI rules and it shouldaccommodate identical. 1.1 A Coating of Stainless Steel It is vital to understand thatchrome steel may be a solid materialand not a specialcoating applied to standard steel to conveyit “stainless” properties.Conventional steelsand, indeed, several other metals,areoftencoatedor"plated"withwhitemetals such as chromium, nickel or zinc to protect their surfaces or to provide other surface characteristics. While such coatings have their own edges and ar still wide used, the danger exists that the coating can be penetrated or damaged in some way, such that its protective effect is undermined. The appearanceofchromesteelwill,however,varyandcanrelyuponthemeansit'screatedand finished. 1.2 High-Density Polyethylene (HDPE) High-density synthetic resin (HDPE)orsynthetic resinhigh-density(PEHD)couldbea thermoplasticchemical compoundmade from the chemical compound olefine. It is typically known as "alkathene" or "polythene" once used for pipes. With a high strength-to-density quantitative relation, HDPE is used in the production of plastic bottles, corrosion-resistant piping, geomembranes and plastic lumber. HDPE is usually recycled, and has the number "2" as its resin identification code. HDPE is known for its large strength-to-density ratio. The density of HDPE will vary from 930 to 970 kg/m3. Although the density of HDPE is simply marginally above that of low-density synthetic resin, HDPE has little branching, giving it stronger intermolecular forces and tensile strength than LDPE. The distinction in strength exceeds the distinction in density, giving HDPE a higher specific strength. It is additionally tougher and additional opaque and might stand up to somewhat higher
  • 2. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 03 | Mar 2019 www.irjet.net p-ISSN: 2395-0072 © 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 1192 temperatures (120 °C/ 248 °F for briefperiods).High-densitysyntheticresin,unlikepolypropylene,cannot withstandnormally required autoclaving conditions. The lack of branching is ensured by AN applicable selection of catalyst (e.g., Ziegler-Natta catalysts) and reaction conditions. The physical properties of HDPE will vary reckoning on the molding method that's wontto manufacture a selected sample; to a point a deciding issue are the international standardized testing strategies used to spot these properties for a selected method. 2. METHODS TO CONTROL EVAPORATIVE EMISSION Fig -1: Carbon canister and its working Carbon Canisters square measure devices found in vehicles designed to decrease the quantity of pollution the vehicle creates whereas at an equivalent time increasing its fuel potency. Even once the vehicle's engine is turned off, hydrocarbons square measuremade. This occurs within the style of fuel vaporrising withinthefueltank.CarbonCanisterstrapthatvaporratherthan allow it to escapethe fuel tank, feeding it back into the engine. Carbon Canistersarerectangularshapedboxesthatsitapartfrom the fuel tank next to the throttle in most vehicles. There is an input port and an output port, with the two ports side by side. There square measure 3 chambers within the canister, running in sequence from the intake to the outtake. The interior of the canister is stuffed with charcoal or carbon pellets. The input of the canister connects to the gas tank's vent port, whereas the output connects to the purge valve within the facet of the vehicle's manifold. Fig -2: Loading and Purging event When the vehicle is shut off, there's a pressure imbalance insidethefuel tank causedbyfuel beingsiphonedout,howevernoair being let back in to require up the empty space. The lower pressurewithinthetank promotesa biggerrateofevaporation,lease a number of the fuel become a gas. Eventually the tank's internal pressure equalizes, at which point the gas leaves the tank through the vent port and goes into the carbon canister. It's unfree there by the properties of the carbon inside the canister, keeping it from escaping into the air. When the vehicle's engine starts, the sudden suction created along the intake manifold opens up the purge valve and pulls all the gaseous fuel out of the canister and burns it in the engine. The canister goes unused till the automobile is turned off once more.
  • 3. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 03 | Mar 2019 www.irjet.net p-ISSN: 2395-0072 © 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 1193 3. TESTING THE FUEL TANK FOR LEAKS The best means is to immerse it in water (just the highestofthetank)andblowwithintheprimingtubetoascertain wherever the leaks square measure. If there are leaks do the following, as appropriate:  Cap Openings: With a wide file, finish the tank openings until they are perfectly flat and smooth. A block of wood (so it's flat) with sandpaper may also be used.  Caps: Be sure to check inside the caps carefully. I have discovered defectsbelowthecapseal thatcausedleaks(seethe pic below).  Tube Openings: With brake cleaner or mineral spirits, thoroughly clean the tube inserts and their openings. Using RTV ("blue") from the machine elements store, LIGHTLY coat the inside of openings and the outside of the tubes and insert them into their respective openings. If you employ an excessive amount of RTV it would plug the openings/tubes that require to be clear, like the priming tube. Make sure the priming tube is lined up properly. Let things sit for every day so as to completely cure.  Retest your tank for leaks. Make sure the priming tube is not restricted or blocked with RTV or bits of tank material.If it is, you'll be able to use a length of wire to clear it.  Another way to discover leaks in the fuel system is to just fly the engine a dozen hours. Dust in the air will stick to the oil mixed in the fuel where the leaks are. There square measure typically multiple leaks within the same tank. 4. RTD SENSOR Fig -3: Resistance Thermometer Sensor Resistance thermometers, additionally referred to as resistance temperature detectors (RTDs), live}sensorswanttomeasure temperature. Many RTD parts contains a length of fine wire wrapped around a ceramic or glass core however alternative constructions are used. The RTD wire may be a pure material, usually Pt, nickel, or copper. The material has associate degree correct resistance/temperature relationship that is employed to supply a sign of temperature. As RTD parts area unit fragile, they're typically housed in protecting probes. RTDs, that have higheraccuracyandrepeatability,area unitslowlycommutation thermocouples in industrial applications below 600 °C. Resistance thermometers area unit created during a range of forms and provide larger stability, accuracy and repeatability in some cases than thermocouples. While thermocouples use the See motion result to get a voltage,resistancethermometersuse electrical phenomenon and need an influence supply to control. The resistance ideally varies nearlylinearlywithtemperature per the Callendar-Van Dusen equation. The Pt detective work wire must be unbroken freed from contamination to stay stable. A Pt wire or film is supported on a former in such some way that it gets negligible differential enlargement or alternative strains from its former, however in all fairness resistant to vibration. RTD assemblies made of iron or copper are utilized in some applications.Commercial Ptgrades exhibit a temperature constant of resistance zero.00385/°C (0.385%/°C) (European basicInterval).[6]Thesensing elementis typically created to own a resistance of a hundred Ω at zero °C. This is outlined in BS nut 60751:1996 (taken from IEC 60751:1995).
  • 4. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 03 | Mar 2019 www.irjet.net p-ISSN: 2395-0072 © 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 1194 4.1 Temperature  If method temperatures area unit between −200 and five hundred °C (−328.0 and 932.0 °F), associate degree industrial RTD is that the most well-liked possibility. Thermocouples have a variety of −180 to two,320 °C (−292.0 to 4,208.0 °F),[8] therefore for temperatures on top of five hundred °C (932 °F) they're the sole contact temperature measuring device.  Response time: If the method needs a really quick response to temperature changes (fractions of a second as opposition seconds), then a thermocouple junction is that the most suitable option. Time response is measured by immersing the sensing element in water moving at one m/s (3 ft/s) with a sixty-three.2% step amendment.  Size: A standard RTD sheath is three.175 to 6.35 mm (0.1250 to 0.2500 in) in diameter; sheath diameters for thermocouples are often but one.6 mm (0.063 in).  Accuracy and stability requirements: If a tolerance of two °C is suitable and also the highest level of repeatability isn't needed, a thermocouple junction can serve. RTDs area unit capable of upper accuracy and might maintain stability for several years, whereas thermocouples will drift among the primary few hours of use. 5. WIRING CONFIGURATIONS 5.1 Two-wire configuration Fig -4: Two-wire configuration The simplest resistance-thermometer configuration uses two wires. It is only used when high accuracy is not required, as the resistance of the connecting wires is added to that of the sensor, leading to errors of measurement. This configuration allows use of 100 meters of cable. This applies equally to balanced bridge and fixed bridge system. For a balanced bridgeusual setting is with R2 = R1, and R3 round the middle of the vary of the RTD. So for instance, if we tend to measure between zero and a hundred °C (32 and 212 °F), RTD resistance can vary from a hundred Ω to 138.5 Ω. We would choose R1 = 120 Ω. In that method we tend to get a tiny low measured voltage within the bridge. 5.2 Three-wire configuration Fig -5: Three-wire configuration
  • 5. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 03 | Mar 2019 www.irjet.net p-ISSN: 2395-0072 © 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 1195 In order to attenuate the results of the lead resistances, a three-wire configuration may be used. The recommended settingfor the configuration shown, is with R1 = R2, and R3 round the middle of the vary of the RTD. Looking at the bridge circuit shown, the drop on the lower mitt aspect is V_rtd + V_lead, and on the lower mitt size is V_R3 + V_lead, so the bridge voltage (V_b) is that the distinction, V_rtd - V_R3. The drop because of the lead resistance has been off out. This continuously applies if R1=R2, and R1, R2 >> RTD, R3. R1 and R2 will serve the utilization of limiting this through theRTD,forinstancefora PT100,limitingto 1mA, and 5V, would counsel a limiting resistance of approximately R1 = R2 = 5/0.001 = 5,000 Ohms. 5.3 Four-wire configuration Fig -6: Four-wire configuration The four-wire resistance configuration will increase the accuracyofactivityofresistance.Four-terminal sensing eliminatesdip within the activity leads as a contribution to error. To increase accuracy any, any residual electricity voltages generated by completely different wire varieties or screwed connections ar eliminated byreversal ofthedirectionoftheonemAcurrentand the leads to the DVM (digital voltmeter). The electricity voltages are made in one direction solely. By averaging the reversed measurements, the electricity error voltages are off out. 6. CLASSIFICATIONS OF RTDS The highest-accuracy of all PRTs square measure the quality atomic number 78 Resistance Thermometers (SPRTs). This accuracy is achieved at the expense of sturdiness and value. The SPRT parts square measure wound from reference-grade atomic number 78 wire. Internal lead wires square measure sometimes made upofatomicnumber78,whileinternal supports are made from quartz or fused silica. The sheaths square measuresometimesmadeupofquartzortypicallyInconel,depending on temperature range. Larger-diameter atomic number 78 wire is employed, which drives up the cost and results in a lower resistance for the probe (typically 25.5 Ω). SPRTs have a wide temperature range (−200 °C to 1000 °C) and are approximately accurate to ±0.001 °C over the temperature range. SPRTs are only appropriate for laboratory use. 7. TEMPERATURE CONTROLLER As the name implies, a temperature controller - often called a PID controller is an instrument usedtocontrol temperature.The temperature controller takes associate degree input from a temperaturedetectordeviceassociatedegreedhasanoutputthat's connected to a bearing element like a heater or fan. To accurately management methodtemperaturewhilenotintensiveoperatorinvolvement,a temperaturecontrol systemrelies upon a controller, which accepts a temperature sensor such as a thermocouple or RTD as input. It compares the particular temperature to the specified management temperature, or setpoint, associate degreed provides an output to a bearing component. Fig -7: Temperature Controller
  • 6. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 03 | Mar 2019 www.irjet.net p-ISSN: 2395-0072 © 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 1196 8. ON/OFF CONTROL An on-off managemental is that the simplest sort of temperature control device. The output from the device is either on or off, with no middle state. An on-off controller can switch the output only the temperature crosses the setpoint. For heating management, the output is on when the temperature is below the setpoint, and off above setpoint. Since the temperature crosses the setpoint to alter the output state, the process temperature will be cycling continually,goingfrombelow setpointto above, and back below. In cases wherever this sport happens speedily, and to prevent damage to contactors andvalves,anon- off differential, or "hysteresis," is added to the controller operations. This differential need that the temperature exceed setpoint by an explicit quantity before the output can close up or on once more. On-off differential prevents the output from "chattering" or creating quick, continual switches if the cycling above and below the setpoint occurs very rapidly. On-off management is typically used wherever a particular management isn't necessary, in systems which cannot handle having the energy turned on and off frequently, where the mass of the system is thus nice that temperatures amendment extraordinarily slowly, or for a temperature alarm. One special kind of on-off management used for alarm may be a limit controller. This controller uses a latching relay, that should be manually reset, and is employed to close up a method once an explicit temperature is reached. 9. PROPORTIONAL CONTROL Proportional managements square measure designed to eliminate the sportrelatedto on-offcontrol.Aproportional controller decreases the common power provided to the heater because the temperature approaches setpoint. This has the result of fastness down the heater in order that it'll not overshoot thesetpoint,howevercanapproachthesetpointandmaintaina stable temperature. This proportioning action are often accomplished by turning the output on and off for brief time intervals. This "time proportioning" varies the quantitative relation of "on" time to "off" time to manage the temperature. The proportioning action happens at intervals a "proportional band" round the setpoint temperature. Outside this band, the controller functions as associate on-off unit, with the output either totally on (below the band) or totally off(abovethe band). However,atintervals the band, the output is turned on and off within the quantitative relation of the measure distinction from the setpoint. At the setpoint (the point of the proportional band), the output on:off quantitative relation is 1:1; that's, the on-time and off-time square measure equal. If the temperature is clear of the setpoint, the on- and off-times vary in proportion to the temperature distinction. If the temperature is below setpoint, the output are on longer; if the temperature is simply too high, theoutputare off longer. 10. PID CONTROL The third managementler kind provides proportional with integral and spinoff control, or PID. Thismanagementler combines proportional control with 2 extra changes,thathelpstheunitmechanicallycompletechangeswithinthesystem. Thesechanges, integral and spinoff, square measure expressed in time-based units; they're conjointly brought up by their reciprocals,RESET and RATE, severally. The proportional, integral and spinoff terms should be severally adjusted or "tuned" to a specific system victimization trial and error. It provides the foremost correct and stable management of the 3 controller varieties, and is best employed in systems that have a comparatively tiny mass, those that react quickly to changes within the energy intercalaryto the method. It is suggested in systems wherever the load changes typically and therefore the controller is predicted to compensate mechanically because of frequent changes in setpoint, the number of energy on the market, or the mass to be controlled. OMEGA offers variety of controllers that mechanically tune themselves. These are known as autotune controllers. 11. COATING OF FIBERS Methods for monitoring wetting, adhesion and cleaning: When coating natural and artificial fibers, wetting and adhesion to the surface further because the coating thickness area unit decisive factors for top product quality. Our measuring instruments areusedinthequalitycontrol offiber-coating processesin order to avoid air pockets and irregular or unstable coating. Typical fiber-coating applications • Pre-coating of carbon, glass and natural fibers for embedding in fiber-reinforced composites • Hair dyeing and temporary coating to make combing easier • Temporary protection of fibers before weaving (sizing)
  • 7. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 03 | Mar 2019 www.irjet.net p-ISSN: 2395-0072 © 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 1197 • Water-repellent coating on technical textiles • Coating on glass fibers to improve elasticity and breaking strength 12. WETTING AND ADHESION The wetting and adhesion between fiber and coating result from the interactionofthe2 partsattheinterface.Acombinationof strategies between contact angle activity for the fiber and activity of the physical phenomenon for the coating is thus ideal. The wet ability of the fiber by the coating can be measured directly in the form of the contact angle between the components involved. If, on the opposite hand, fiber and coating liquid are investigated separately, the two products canbematchedto one another. A rule of thumb says that the coating provides optimum wetting once its physical phenomenon is a smaller amount than the surface free energy of the solid. The surface polarity of the 2 phases is additionally determined so as to calculate the adhesion within the sort of work of adhesion. The adhesion is stronger and has higher long-run stability a lot of similar the pro-rata polar forces of the 2 phasesat the surface. For uniform fibers like hair, carbon and glass fibers, we tend to advocate that the contact angle and surface free energy be determined employing a single-fiber torsiometer. With irregularfibers,itisadvisabletouseanoptical contactangle measuring instrument with microscope lens and picolitre dosing. The physical phenomenon of the liquid coating is set victimization the ring or plate methodology. Our tensiometers use this method of measurement with fully automatic or semiautomatic sequences. 12.1 Coating Thickness Surfactants scale back the physical phenomenon within the coating tub. When a fibre moves through the bathtub quickly, the surface tension at the point of exit is higher, as fewer surfactant molecules remain on this newly formed surface. As a result of the distinction in tension, a force acts on the fibre, a process known as the Marangoni effect. This result is specifically wont to increase the coating thickness. Surfactant molecule clusters (micelles) within the coating tub diminish the result, as molecules quickly migrate from the micelles to the new surface and scale back the physical phenomenon. The critical micelleconcentration(CMC)ofthesurfactant can be measured precisely and fully automatically with our Force Torsiometer – K100 in order to guarantee the use of surfactant with the right concentration. 12.2 Coating Dynamics Coating processes usually run at high speed. Our mobile severally stationary Bubble Pressure Torsiometers – BPT Mobile and BP100 do the suitable measurementsofthedynamicphysical phenomenon.Thesearea unitcapableofmensuration the worth of the physical phenomenon many milliseconds when a brand-new surface has been made and so realistically represent the method conditions. 12.3 Glass-reinforced plastic (fiberglass) Glass-reinforced plastic (GRP) may be a material or fiber-reinforced plastic product of a plastic bolstered by fine glass fibers. Like graphite-reinforced plastic, the composite material is commonly referredtoasfiberglass.Theglassmaybewithinthesort of a cut strand mat (CSM) or a plain-woven material. As with several alternative composite materials (such as bolstered concrete), the two materials act together, eachovercoming the deficits of the other. Whereas the plastic resins area unit sturdy in compressive loading and comparatively weak in durability, the glass fibers are very strong in tension but tend not to resist compression. By combining the 2 materials, GRP becomes a material that resists both compressive and tensileforceswell.Thetwomaterials arealsouseduniformlyortheglass is also specifically placed in those parts of the structure that may expertise tensile masses.
  • 8. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 03 | Mar 2019 www.irjet.net p-ISSN: 2395-0072 © 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 1198 13. WORKING 13.1 Conduction test in steel tank In empty fuel tank, how much the amount of heat is conducted in inner side and outer side of the fuel tank is to be measured. the conduction test in empty fuel tank is measured for about 30minutes. RTD sensor is placed inner side of the fuel tank which measures the inner temperature of the fuel tank. Another RTD sensor is placed outer side of the fuel tank which measures the outer temperature of the fuel tank. Temperature controller is connected to RTD sensor which displays inner and outer temperature range. Inner RTD sensor connected with temperature controller. Displayed temperature range inthetemperaturecontrolleristaken as initial temperature. The temperature reading is taken for 30 minutes time interval. For outer temperature range in the temperature controller is taken as same as previous procedure taken for inner temperature. Thetemperaturereadingistaken for 30 minutes time interval. The fuel level is measured another way which is taken by 5liter capacity of petrol cane. Whenthe petrol is poured into the 5liter capacity cane we can analysis the amount fuel evaporates in the steel petrol tank. The RTD sensors which connected inside the steel petrol tank will show the inner temperature while taking the evaporation ofpetrol it shows every temperature between the time interval for evaporation test. With inner temperature reading we are able to measure the amount fuel evaporate for the particular temperature. The outer temperature and inner temperature will be various for interval of time the evaporation petrol depends on the amount of heat travels from outer surface of the petrol tank to inner side of the petrol tank. Fig -8: Conduction test in steel tank(a) Fig -9: Conduction test in steel tank(b) 13.2 Conduction and Convection test in fuel tank Two litre petrol is filled in the petrol tank in order to measure the amount of evaporation in the fuel tank. When specific amount of heat radiated into the fuel tank, the temperature is measured through the controller where it is connected to RTD sensor. The amount of fuel is calculated by discharging into the beaker after the interval of time. This process isrepeated upto
  • 9. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 03 | Mar 2019 www.irjet.net p-ISSN: 2395-0072 © 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 1199 the maximum interval of time. The temperature inside the fuel tank and the amount of petrol is evaporated in the fuel tank is also calculated. This process is taken for inner temperature of the fuel tank. Fig -10: Conduction and Convection test in fuel tank Following data shows the results obtained in the conduction test for steel tank Sl. No Tank type Fuel tank capacity (Full/Usabl e Reserve) Fuel Tank Material Fuel level Time (min) Inside Temperature(°C) Outside Temperature(°C) 1 Discover 125cc 9.5 Liters Stainless steel Empty 30 34 39 2 Discover 125cc 9.5 Liters Stainless steel empty 60 41 44 3 Discover 125cc 9.5 Liters Stainless steel Empty 90 48 53 4 Discover 125cc 9.5 Liters Stainless steel Empty 120 55 57 5 Discover 125cc 9.5 Liters Stainless steel Empty 150 58 61 6 Discover 125cc 9.5 Liters Stainless steel Empty 180 61 68 Fig -11: Conduction test for steel tank Fig -12: Conduction test for steel tank(a)
  • 10. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 03 | Mar 2019 www.irjet.net p-ISSN: 2395-0072 © 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 1200 Fig -13: Conduction test for steel tank(b) Fig -14: Conduction test for steel tank(c)  Initial temperature: 30(°C)  Initial quantity of petrol: 2500ml  Final quantity of petrol collected:2473ml 14. STAINLESS STEEL E202 Fig -15: Appearance of stainless steel E202 Mechanical properties are mentioned below,
  • 11. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 03 | Mar 2019 www.irjet.net p-ISSN: 2395-0072 © 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 1201 Fig -16: Mechanical properties of stainless steel E202 Fig -17: Conduction test for stainless steel  Initial temperature:33(°C)  Initial quantity of petrol: 2500ml  Final quantity of petrol collected:2488ml 15. CAD MODEL Fig -18: CAD model of fuel tank Sl.No. Vehicle Model Fuel tank capacity (Full/Usable Reserve) Fuel Tank Material Fuel level Time (min) Inside Temperature(°C) 1 Steel tank 10litres Stainless steel 2.5l 30 34(°C) 2 Steel tank 10litres Stainless steel 2.5l 60 39(°C) 3 Steel tank 10litres Stainless steel 2.5l 90 42(°C) 4 Steel tank 10litres Stainless steel 2.5l 120 44(°C) 5 Steel tank 10litres Stainless steel 2.5l 150 45(°C) 6 Steel tank 10litres Stainless steel 2.5l 180 46(°C)
  • 12. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 03 | Mar 2019 www.irjet.net p-ISSN: 2395-0072 © 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 1202 16. CONCLUSION The inner and outer temperature for both discover 125cc petrol tank and stainless steel are measured. When the heat travels from outer surface of the tank to inner surface of the tank, where we can measure the amount of fuel evaporated inside the tank. From the above tables the inner, outer temperature for both the tanks and also the amount of fuel to be evaporated are mentioned. From this project we have concluded that the weight of the petrol for discover tank and stainless-steel tank are much more differ for 5%. The another important one is that the amount offuel evaporatedinsteel tank is30%andforstainless steel is 10%. Here we can see the 20% difference between these two tanks. More loss of evaporation is occurred in steel tank when compared to stain less steel which are coated with the fibers. We concluded that the stainless steel with T glass fiber coating have more strength to withstand heat compared to steel tank. 17. REFERENCES [1] https://www.finishing.com/502/26.shtm [2] www.aalco.co.uk/datasheets/Stainless-Steel-201201L202204_97.ashx [3] https://www.azom.com/article.aspx?ArticleID=6780 [4] www.ril.com [5] www.jains.com/Pipefittings/hdpe pipe.html [6] https://www.omega.com [7] https://www.indiamart.com/proddetail/rtd-sensor-3957156988.html [8] www.tempsens.com/rtds.html [9] www.thermometricscorp.com/rtd.html