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IRJET- Comparative Study and Buckling Analysis of Hollow Castellated Column by Experimentation and Software Analysis
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IRJET- Comparative Study and Buckling Analysis of Hollow Castellated Column by Experimentation and Software Analysis
1.
International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 07 | July 2019 www.irjet.net p-ISSN: 2395-0072 © 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 3512 COMPARATIVE STUDY AND BUCKLING ANALYSIS OF HOLLOW CASTELLATED COLUMN BY EXPERIMENTATION AND SOFTWARE ANALYSIS Miss R. R. Huddar1, Prof. A.V. Sagade2 1PG Student, Civil Department, Trinity College of engineering and research, Pune 2 Assistant Professor, Civil Engineering Department, Trinity College of engineering and research, Pune ---------------------------------------------------------------------***---------------------------------------------------------------------- Abstract - Existing studies on castellation have shown that width of castellated column increases, withoutincreasingself- weight of column where, due to increase in width of column radius of gyration increases and slenderness ratio reduces. Also load-carrying capacity of castellated column can be influenced by the shear stresses particularlythosearound web openings, which could lead column to various failure modes. The study considers use of hollow square column with variety of geometries of castellation, suitable for various loading conditions under buckling. Castellations are mainly provided for giving ground clearance. The purpose is to developing analytical solution, experimental solutions and commercial software Ansys Evaluation for comparative study as well as validation of project. Key Words: Castellation, Hollow square column, Buckling. 1. INTRODUCTION Castellated column is the column which has openings and is mainlyprovidedforgivinggroundclearance. It increases the width of the column but decreases the self- weight due to castellation. It’s a new technique and is most commonly used in industries whereheightofthestructureis greater than 6m. The main benefit of castellatedcolumnisto increases its buckling resistance about the major axis by increasing width of column. But load carrying capacity of castellated column can be influenced by the shear stresses particularly those around web openings, which could lead column to various failure modes. 1.1 Hollow Section A hollow structural section (HSS) isa typeofmetalprofile with a hollow cross section. The term is used predominantly in the United States, or other countries which follow US construction or engineering terminology. HSS members can be circular, square, or rectangular sections, although other shapes such as elliptical are also available. HSS is only composed of structural steel per code. Rectangular and square HSS are also commonly called tube steel or box section. Circular HSS are sometimes mistakenly called steel pipe, although true steel pipe is actually dimensioned and classed differently from HSS. 1.2 Use of hollow steel sections Rectangular HSS, are commonly used in welded steel frames where members experience loading in multiple directions. Square and circular HSS haveveryefficientshapesforthis multiple-axis loading as they have uniform geometry along two or more cross-sectional axes, and thus uniform strength characteristics. This makes them good choices for columns. They also have excellent resistance to torsion. However, the HSS has superior resistance to lateral torsional buckling. Elliptical HSS are becoming more popular in exposed structures for the same aesthetic reasons. In the recent past, HSS was commonly available in mild steel, such as A500 grade B. Today, HSS is commonly available in mild steel, A500 grade C. Other steel grades available for HSS are A847 (weathering steel), A1065 (large sections up to 50 inch square made with SAW process), and recentlyapproved A1085(higherstrength,tightertolerances than A500). 1.3 Advantages of castellated hollow column The uniform shape of HSS makes it easy to fabricate and well suited for architecturally exposed application. Less surface area than open sections allows for reduced cleanup and painting. The flat square surfaces of HSS can ease construction. Castellated column can be used for providing services such as fire pipes, AC vents, piping, wires passing. Castellated column can also be used as tools keeping rack, switch board mountings. 1.4 Castellation Process Castellation is done by fabricating standard hollow square column. Castellated columns are such structural members, which are made by flame cutting a rolled column along itsaxial centerline and then rejoiningthetwohalvesby welding so that the overall columnwidthisincreasedby50%
2.
International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 07 | July 2019 www.irjet.net p-ISSN: 2395-0072 © 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 3513 for improved structural performance. The columns with circular openings are called as cellular columns as a modification, in castellated column with hexagonal opening, the corners of opening are made round so as to offer smooth stress transfer area to avoid stress concentration. The columns with such curved shaped openings are known as castellated columnswithsinusoidalopenings.Thesecolumns can also be used for platforms and temporary structures for off shore sores and for marine oil drilling rig etc. Marking Cutting and Welding and On column rearranging the Joining the Section Section 2. METHODOLOGY 2.1 Modes of failure of column 1. Crushing 2. Buckling 2.1 Flexural Buckling 2.2 Torsional Buckling 2.3 Flexural-Torsional Buckling 2.2 Typical Geometry Section Properties Width of HSS L= 100mm Castellated model breadth H=150mm Castellation height h=100mm Angle of castellation α= 6 Hollow Column Castellated Hollow column 2.3 ANSYS Software implementation ANSYS structural analysis software enables you to solve complex structural engineering problems and make better, faster designdecisions.Withthefiniteelementanalysis(FEA) tools available in the suite, you can customize and automate solutions for your structural mechanics problems and parameterize them to analyze multiple designscenarios.You can connect easily to other physics analysis tools for even greater fidelity. ANSYS structural analysis software is used throughout the industry toenableengineerstooptimizetheir product designs and reduce the costs of physical testing. 2.3.1 Software working procedure STEP 1- Engineering Data In this command required material grade and properties are setup. STEP 2- Geometry In this commandgeometryofthestructureisprepared. For following section an HSS is drawnwithdimensions 150x100 x3mm anda height of 800mm. A base plateof 300x300x6mm is inserted along with Fixed support setup. Hexagonal opening according to specification is provided. STEP 3- Modeling and Result Analysis In geometry section each material is defined withmaterial is to be provided. Co-ordinate system is automatically generated based on the geometry assigned.
3.
International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 07 | July 2019 www.irjet.net p-ISSN: 2395-0072 © 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 3514 Connections based on joints is provided, i.e along the length of perforation, connection betweenbaseplateangleswelded connection is provided. Meshing based on connections and FEM analysis should be generated. In static structural command-Fixedsupporttothe baseplate and cleat angle and Remote force on top surface in downward direction along the depth of column is provided. In Solution command- Maximum principal stress and Deformation is analyzed. 2.3.1 Experimental working procedure Selection of Square hollow section for experimentation A hollow structural section (HSS) is a type of metal profile with a hollow cross section. The term is used predominantly in the United States, or other countries which follow US construction or engineering terminology. In our project, a SHS of size 100mmX100mmX3mm was selected for experimentation. The height of the prototype was taken 800mm, with an angle of 62˙ castellation for achieving hexagonal pattern. The castellated section becomes 150mmX100mmX3mm. Following images shows how the castellation process is carriedoutbycuttingthecolumnfirst, followed by welding the section and obtaining the final castellated column. STEP I: Cutting the section Fig -1: Cutting of Hollow column STEP II: Rearranging and welding the section Fig -2: Rearranging and welding the section STEP III: Hollow castellated column Fig -3: Hollow Castellated Column 3. CONCLUSIONS According to software analysis Hexagonal castellation is feasible for casting since the stress bearing capacityofhexagonal castellationisgreater. Cellular columns are also feasible as they have lesser deflection and stress bearing capacity is also greater, cellular columns are also popularly used. Deflection in square section is less but due to the edges the stress bearing capacity is reduced. Pentagonal and Elliptical sections has lesser deflection butcastellationprocessbecomesdifficult, therefore these sections are not preferred. Deflection is greater in castellated column than normal hollow column. Hollow Column carries 33.33% greater load than Castellated hollow column. Width of Castellated Hollow column increases without increasing self-weight of column due to
4.
International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 07 | July 2019 www.irjet.net p-ISSN: 2395-0072 © 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 3515 which radius of gyration increases and slenderness ratio decreases. REFERENCES 1) Delphine snock, “Weak-axis flexural buckling of cellular and castellated columns” 2) G. Panduranga, P.Sukumar, “Buckling Analysis of Column Made of 4140 Alloy Steel with Different Cross Sections in Fixed Free Condition” 3) Jin-Song Lei, “Axial Compression Buckling of Castellated Columns at Elevated Temperatures” 4) Sagade A. V. et. al., (2012) The experimental investigations of castellated beamsundertwo-point loading 5) Supekar Gorakshanath, -“EXPERIMENTAL INVESTIGATION ON BUCKLING ANALYSIS OF CASTELLATED COLUMN WITH SOFTWARE” 6) Wei-bin Yuan,“Bucklingofaxiallyloadedcastellated steel columns”
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