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Experimental Investigation of Compressive Strength of Concrete using Waste Materials
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Experimental Investigation of Compressive Strength of Concrete using Waste Materials
1.
International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395 -0056 Volume: 04 Issue: 06 | June -2017 www.irjet.net p-ISSN: 2395-0072 © 2017, IRJET | Impact Factor value: 5.181 | ISO 9001:2008 Certified Journal | Page 1847 Experimental Investigation of Compressive Strength of Concrete Using Waste Materials Durgalakshmi.K.M1, Krishnachandran.V.N2 1PG Student, Department of Civil Engineering, Sreepathy Institute of Management And Technology, Vavanoor, India 2Assistant Professor, Department of Civil Engineering, Sreepathy Institute of Management And Technology, Vavanoor, India ---------------------------------------------------------------------***--------------------------------------------------------------------- Abstract - Concrete is a composite material that consists essentially of a binding medium, such as a mixture of Portland cement and water, within which are embedded particles or fragments of aggregate, usually a combination of fine and coarse aggregate. This study aims at utilization and to ascertain the suitability of saw dust ash as a partial replacement of cement, glass powder as fine aggregate and rubber tyre pieces as coarse aggregate in normal concrete. Initially, all trial combinations were casted by replacing binder, fine aggregate and coarse aggregate at a rate of 2 to 10 %. The replacement giving more strength is chosenandthe binder is fixed accordingly for further trials. Thereaftercoarse aggregate and fine aggregatepercentageswerechangedfrom 2 to 8% to arrive at an optimum mix having maximum compressive strength. The strength performance of these concrete with conventional concrete is to be investigatedso as to report the findings. Key Words: Glass Powder, Recycling, Rubber Tyre Pieces, Saw Dust Ash 1. INTRODUCTION Concrete is by far the most versatile and most widely used construction material worldwide. It can be engineered to satisfy a wide range of performance specifications, unlike other building materials, such as natural stone or steel, which generally have to be used as they are.The properties of concrete depend not only on the various constituent materials but also on the way they are proportioned and mixed, as well as on the methods of placing and curing the composite.6 Waste recycling can provide an opportunity to collect and dispose it in an environmental and economical way and it can be also converted into a resource. The utilization of industrial waste or secondary materials has encouraged the production of cement and concrete in construction field. Over recent decades, intensive research studies have been carried out to explore all possible reuse methods. Further investigations are needed to clarify for instance which are the possibilities and means to maximize concrete performance. 2. MATERIALS USED Cement used in the work was PPC (Portland Pozzolana Cement). Fine- aggregate used wasManufactured Sand (M Sand) and coarseaggregateusedwasnatural gravel. Also the waste materials such as saw dust, waste glass and waste rubber tyre required for the work werecollectedfrom different sources. 2.1 Saw Dust Ash (SDA) Saw dust used in this project was of type Irul wood which obtained from nearby timber milling factory is air- dried and then calcinated into ashes by burningprocess.The burnt ash is then allowed to cool under environmental conditions and then collected into a safe container for material testing. The ash was sieved through150µandthose passing the sieve were used for this work. 2.2 Glass Powder Plain broken windows glass was used for replacement which was supplied from windows glass market. Glass powder is used as a substitute material for sand in concrete. Before addingintheconcrete,theglasswas powdered to desired size. 2.3 Rubber Tyre Pieces For uniformity of the concrete production and convenience, all the tires collected are that of bus. The reason for choosing it is that they can give the required shape and size which is similar to the common natural gravel. For this study, rubber aggregate is prepared by manual cutting and sieved through 20mm IS sieve. Rubber tyre aggregates are supposed to be dipped in aqueous solution of Sodium Hydroxide (NaOH) for 20 minutes in order to enhance its strength property. It is supposed to be done just before casting the specimens.
2.
International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395 -0056 Volume: 04 Issue: 06 | June -2017 www.irjet.net p-ISSN: 2395-0072 © 2017, IRJET | Impact Factor value: 5.181 | ISO 9001:2008 Certified Journal | Page 1848 (a) Saw Dust (b) Glass (c) Rubber Tyre Ash Powder Pieces Fig -1 3. MATERIAL PROPERTIES The properties of all thematerialsweretestedinthe laboratory to check whether the sample can be used in the production of concrete. The result obtained from the laboratory is compared with the conventional materials. The material propertiesofSawDustAshweretested in the laboratory to check whether the sample is a pozzolan material and can be used in the production of concrete. Table -1 Material Testing Results comparison with Cement and Saw Dust Ash Material Properties Results (Cement) Results (SDA) Permissible Limit According to IS 1489 : 1991& IS:383 1970 Fineness Specific Gravity Standard Consistency Initial Setting Time Soundness Compressive Strength 1.7% 2.85 32% 90min 1mm 20.7 N/mm2 5% 2.71 5% Around 2.9 Not < 30mins Not >16mm 22 N/mm2 In general, aggregates should be hard and strong, free of undesirable impurities, and chemically stable. The relevant tests to identify the properties of the aggregates were carried out manually. Table -2 Material Testing Results comparison with Coarse Aggregate and Rubber Tyre –Pieces Material Properties Results (Cement) Results (SDA) Permissible Limit According to IS 1489 : 1991& IS:383 1970 Bulk Density Void Ratio Specific Gravity Water Absorption 1.662 0.796 2.93 0.4% 0.674 0.837 1.2 0.4% 1.52 to 1.68 Not > 1 2.5 to 3 Not >0.6% Table -3 8 Material Testing Results comparison with Fine Aggregate and Glass Powder Material Properties Results (Cement) Results (SDA) Permissible Limit According to IS 1489 : 1991& IS:383 1970 Sieve Analysis Bulking Bulk Density Void Ratio Specific Gravity Water Absorption Zone II 38.89%(for 8% moisture) 1.441 0.846 2.66 2.6% Zone II 53.85% for 8% moisture 1.351 0.574 2.13 1.6% 10% moisture 1.52 -1.68 Not > 1 2.5 to 2.9 Not >4% 4. MIX DESIGN The strength and durability of concrete depend on the materials and methods chosen with adequate mixing. By selecting the right mix proportion of concrete, the concrete workability can be achieved. The mix design was according to IS : 10262 - 1982guidelines for M30 mix including replacements are designed for the investigation. The mix design data and results are tabulated below –
3.
International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395 -0056 Volume: 04 Issue: 06 | June -2017 www.irjet.net p-ISSN: 2395-0072 © 2017, IRJET | Impact Factor value: 5.181 | ISO 9001:2008 Certified Journal | Page 1849 Table-4 Mix Design Results Design Parameters Results for M30 Target mean strength 38.25 N/ Water cement Ratio 0.45 Water Content 186 litres Cement Content 413.333 kg/ Fine aggregate content 604.283 kg/ Coarse aggregate content 1235.9 kg/ Mix Ratio 1 : 1.46 : 2.99 Materials for 1 cube (15cmx15cmx15cm) Water = 627 ml Cement =1.395 kg FA = 2.039 kg CA = 4.171 kg 5. CASTING OF SAMPLES Initially 30 numbers cube samples of M30 mix were casted. The cubes are of size 15 X 15 X 15 cm were casted by replacing cement, fine aggregate and coarse aggregate with saw dust ash, glass powder and rubber tyre pieces respectively by 2,4,6,8 and 10% to fix the maximum replaceable percentage. (a) Samples with 2% (b) Samples with 4% replacement replacement Fig -2 Compressive strength of all the samples was determined after curing of 7days. The compressive strength was obtained as increasing up to a replacement of 4% and then decreasing. Fig -3 Compression Test Set up Chart-1 Seven Days Compressive Strength 6.1 Casting with Varying Aggregate Content After the initial test results maximum replaceable percentage was obtained as 4%. It is chosen and the replacement percentage for binder is fixed as 4% for further trials. 64 numbers of samples were casted with coarse aggregate and fine aggregate percentages were changed from 2 to 8% and binder as 4%. Chart-2 Seven Days Compressive Strength with varying Aggregate Content 7. CONCLUSIONS From this study, it can conclude that- From the initial trial combinations by replacing binder, fine aggregate and coarseaggregateata rate of 2 to 10 %, maximum compressive strength was obtained for a replacement of 4%. The significant increase in strength of concrete can be due to the pozzolanic reaction of SDA and the cementitious products formed as a result of hydration of cement. The reduction in compressive strength with an increase in the proportion of cement replaced will be due to the change in microstructure of the interfacial transition zone and also a change in the
4.
International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395 -0056 Volume: 04 Issue: 06 | June -2017 www.irjet.net p-ISSN: 2395-0072 © 2017, IRJET | Impact Factor value: 5.181 | ISO 9001:2008 Certified Journal | Page 1850 microstructure of the hydrated cement paste composed of the saw dust ash. Compressive strength was found to increase with the addition of waste glass powder due to the angular nature of the glass particles facilitating increased bonding with the cement paste. Compressive strength decreases by increasing the content of rubber tyre pieces because the weak bonding of cement paste with rubber tyre pieces. With the increase in the voids in concrete with maximum replacement of rubber aggregates also decreases the strength. By fixing the percentage of replacing binder at 4% and then varying thereplacementpercentageoffine aggregate and coarse aggregate from 2 to 8%, an optimum mix ratio with a maximum strength was obtained as 4:8:2, viz. with a replacementofcement with 4% of SDA, fine aggregate with 8% of glass powder and coarse aggregate with 2% of rubber tire pieces. This appears to be a best mix for achieving maximum strength for M30 grade concrete.The minimum percentage of rubber tyre pieces will not affect the bonding of concrete mix and also provide minimum voids and vacuuminthe matrix. Along with this, the maximumpercentageof glass powder increases the bonding by the angular structure of its particle and hence strength will also be enhanced. Waste glass containhighsilica content (SiO2)i.e. 72% and high compressive strength. (a) Bonding (b) Crack formation Fig -4 REFERENCES [1] Deepak Parakh et.al (2016)Partial Replacement of Coarse Aggregate by Waste Tyre Rubber and Fine Aggregate by Waste Glass, Imperial Journal of Interdisciplinary Research, 2, 1119-1123 [2] Dr.M.VijayaSekhar Reddy et.al (2015) Incorporation of Waste Glass Powder as Partial Replacement of Fine Aggregate in Cement Concrete, International Journal of Scientific & Engineering Research, 6, 405-409 [3] Egbe-Ngu Ntui Ogork and Solomon Ayuba(2014) Influence of Sawdust Ash (SDA) as AdmixtureinCement Paste and Concrete, International Journal of Innovative Science, Engineering & Technology, 1, 736-743 [4] Felix F. Udoeyo and Philibus U. Dashibil (2002)Saw Dust Ash as Concrete Material, Journal of Materials in Civil Engineering, 14, 173-176 [5] Kamlesh Saini et.al(2016)Effectonstrengthproperties of concrete by using waste wood powder as partial replacement of cement, International Journal of Civil Engineering, 3, 172-176 [6] K.Charankumar and Dr. S. SiddiRaju(2015)Re-Use of Waste Tire Rubber Pieces in the Production of Light Weight Concrete, International Journal of Science and Research, 4, 1720-1724 [7] K.Madhangopal et.al (2014) Study the Influence of Waste Glass Powder on the Properties of Concrete,IOSR Journal of Mechanical and Civil Engineering, 11, 34-38 [8] Kotresh K.M and Mesfin Getahun Belachew (2014)Study On Waste Tyre Rubber As Concrete Aggregates, International Journal of Scientific Engineering and Technology, 3, 433-436 [9] Melik Bekhiti et.al (2014)Properties of Waste Tire Rubber Powder, Engineering, Technology & Applied Science Research, 4, 669-672 [10] M. Iqbal Malik et.al(2013) Study of Concrete Involving Use of Waste Glass as Partial Replacement of Fine Aggregates, IOSR Journal of Engineering, 3, 08-13 [11] M.Mageswari and Dr.B.Vidivelli (2013)TheUseof Sheet Glass Powder as Fine Aggregate Replacement in Concrete, Open Civil Engineering Journal, 4, 65-71 [12] Mohammad Iqbal Malik et.al (2015)Partial Replacement of Cement by Saw Dust Ash in Concrete A Sustainable Approach, International Journal of Engineering Research and Development, 11, 48-53 [13] Mr.Ankit J Patel et.al (2014)Literature Review on Different Waste Materials Use in Concrete, Journal of Emerging TechnologiesandInnovativeResearch,1,899- 902 [14] Mr Ankit J. Patel et.al (2014)Review on use of Waste Material in Concrete, International Journal For Technological Research In Engineering, 2, 307-310 [15] N.F.Isa et.al (2014) The Use of Rubber Manufacturing Waste as Concrete Additive, Journal of Advanced Research in Applied Mechanics, 4,12-18 [16] Obilade I. O. (2014)Use of Saw Dust Ash as Partial Replacement for Cement In Concrete, International Journal of Engineering Science Invention, 3, 36-40 [17] Ratod Vinod Kumar and M. Shiva Rama Krishna (2015)A Case Study on Partial Replacement of Cement by Saw Dust Ash in Concrete, International Journal of Science and Research, 5, 275-280 [18] Sameer Shaikh et.al (2015)Effective Utilisation of Waste Glass in Concrete, Int. Journal of Engineering Research and Applications, 5, 01-04
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International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395 -0056 Volume: 04 Issue: 06 | June -2017 www.irjet.net p-ISSN: 2395-0072 © 2017, IRJET | Impact Factor value: 5.181 | ISO 9001:2008 Certified Journal | Page 1851 [19] Shilpa Raju and Dr. P. R. Kumar (2014)Effect of Using Glass Powder in Concrete, International Journal of Innovative Research in Science, Engineering and Technology, 3, 421-427 [20] S. Praveen Kumar and S.C. Boobalan (2013)Impact of Saw Dust and Crushed Waste Glass in the Properties of Sandcrete Blocks – A General Review, International Journal of Advanced Scientific and Technical Research, 1, 114-118 [21] SubathraDevi.V(2017)Experimentally Analysing the Suitability of Waste Materials in Sustainable Concrete Construction, International Journal of Innovative Research in Science, Engineering and Technology, 6, 1831-1839 [22] Veena V. Bhat and N. BhavanishankarRao (2014)Influence of Glass Powder on the Properties Of Concrete, International Journal of Engineering Trends and Technology, 16, 196-199 [23] Yasuhiro Dosho(2007) Development of a Sustainable Concrete Waste Recycling System – ApplicationofRecycledAggregateConcrete Produced by Aggreg ate Replacing Method,Journal of Advanced Concrete Technology, 5, 27-42 [24] M.S. Shetty “ Concrete Technology Theory and Practice”, S.CHAND & COMPANY Publications, First Edition, 1982 [25] IS 1489 ( Part 1 ) : 1991 “Indian Standard PortlandPozzolanaCement Specification”, Bureau of Indian Standards (Third Revision), (First Reprint MARCH 1993), New Delhi 110002 [26] IS : 383 - 1970 “Indian Standard Specification for Coarse and Fine Aggregates from Natural Sources for Concrete – ”, Bureau of Indian Standards, (Second Revision), (Ninth Reprint SEPTEMBER 1993), New Delhi 110002 [27] IS : 516 - 1959 “Indian Standard Methods of Tests for Strength of Concrete ”, Bureau of Indian Standards, (Eighteenth Reprint JUNE 2006), New Delhi 110002 [28] IS : 2386 ( Part I) - 1963 “Indian Standard Methods of Tests for Aggregates for Concrete – Particle Size and Shape ”, Bureau of Indian Standards, (Eleventh Reprint AUGUST 1997), New Delhi 110002 [29] IS : 2386 ( Part II) - 1963 “Indian StandardMethods of Tests for Aggregates for Concrete - Estimation of Deleterious Materials and Organic Impurities”, Bureau of Indian Standards, (Eleventh Reprint SEPTEMBER 2006), New Delhi 110002 [30] IS : 2386 ( Part III) - 1963 “Indian Standard Methods of Tests for Aggregates for Concrete - Specific Gravity, Density,Voids,AbsorptionandBulking”,Bureau of Indian Standards, (Eighth Reprint MARCH 1997), New Delhi 110002 [31] IS : 2386 ( Part IV) - 1963 “Indian Standard Methods of Tests for Aggregates for Concrete – Mechanical Properties”, Bureau of Indian Standards, (Tenth Reprint MARCH 1997), New Delhi 110002 [32] IS-456-2000 “Indian Standard Plain and Reinforced Concrete – Code of Practice”, BureauofIndianStandards (Fourth Revision), (Twelfth Reprint FEBRUARY 2010), New Delhi 110002 [33] IS 10262 : 1982 “Indian Standard Recommended Guidelines For Concrete Mix Design”, Bureau of Indian Standards, (Fifth Reprint MARCH 1988), New Delhi 110002 [34] IS 10262 : 2009 “Indian StandardConcrete Mix Proportioning – Guidelines”, BureauofIndianStandards (First Revision), New Delhi 110002 [35] NeelaDeshpande et.al (2012)Tyre Rubber as Aggregate in Concrete: A Possible Outlet for Used Tyres, Proceedings of International ConferenceonAdvancesin Architecture and Civil Engineering, 1, 50-55 [36] R.K.Kolisetty and H.S.Chore (2013) Utilization of Waste Materials in Construction Activities: A Green Concept, International Journal of Computer Applications, 0975 – 8887
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