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International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 10 Issue: 12 | Dec 2023 www.irjet.net p-ISSN: 2395-0072
© 2023, IRJET | Impact Factor value: 8.226 | ISO 9001:2008 Certified Journal | Page 368
STRENGTHENING ON CRIMPED STEEL FIBRE CONCRETE USING PALM OIL
FUEL ASH AS PARTIAL REPLACEMENT OF CEMENT
1 J.Sree Naga Chaitanya, 2 Dr.K.Chandramouli,3Sk.Sahera,4 K. Siva Naga Naik
1&3 Assistant Professor,2Professor & HOD,4B.Tech Student
1,2,3,4 Department of Civil Engineering, NRI Institute of Technology, Visadala
(V),Medikonduru(M),Guntur,AndhraPradesh,India.
-----------------------------------------------------------------------------------------***-------------------------------------------------------------------------------------------
Abstract- Concrete is a composite substance composed of
cement, fine aggregate, coarse aggregate, and water that
has a very high hardness. It is the most widely used
building material in the world. The result of this
investigation is Palm Oil Fuel Ash Concrete, which
substitutes 10, 20, and 30% by weight of palm oil fuel ash
(POFA) for regular Portland cement.A mixture of 1%, 2%,
3%, and 4% crimped steel fibres is added to concrete. The
results show that the addition of POFA and Crimped steel
fibre to concrete improved the results of the Compressive
strength and Split tensile strength tests conducted after 7
and 28 days.
Keywords: Crimped Steel fibres, Palm Oil Fuel Ash,
Compressive strength and Split tensile Strength.
1. INTRODUCTION
In the discipline of civil engineering, concrete is crucial.
Concrete is a solidified material made from a carefully
measured mixture of cement, sand, gravel, and
water.strangled Fibre made of steel is one type of metal
reinforcement. The phrase "steel fibre for reinforcing
concrete" describes discrete, short lengths of steel fibres
with varying cross-sections and an aspect ratio (length
(20) to diameter (100)) small enough to be added at
random to a mixture of unhardened concrete using
standard mixing techniques.Landfills are where palm oil
fuel ash (POFA), a waste product from the palm oil
industry, is dumped. After being dried in an oven and
passing through a 90 micron sieve, ash was collected and
used in place of cement.
2. OBJECTIVES
a. Partial OPC cement substitutes of 0%, 10%, 20%, and
30% can be utilised to maximise POFA.
b. The behaviour of crimped steel fibre in concrete is
examined in this experiment.
c. To ascertain the split compressive and tensile strengths
of the concrete.
3. MATERIALS
a.Cement: Cement has cohesive and adhesive qualities
when water is present. We refer to these cements as
hydraulic cements. They are mostly composed of
aluminates from clay and limestone and silicates of
limestone.
b. Fine Aggregate: When making concrete from crushed
stone or natural sand, fine aggregate is the most important
component. The fine aggregate's size and density mostly
dictate the hardened properties of the concrete.
C. Coarse aggregate: It is defined as the material that
passes through an IS Sieve measuring 4.75 mm. The
standard maximum size increases by 10 to 20 mm,
according to IS 383:1970.
d. Water: Needed for several processes like mortar
production, cement mixing, and curing activities, water is
an essential resource in the building industry. The strength
of the motor and the cement concrete are directly
impacted by the quality of the water used in the
construction project.
e. POFA: Palm oil fuel ash (POFA) is a waste product from
the palm oil industry that ends up in landfills. Following an
oven-dried process, the collected ash was passed through a
90 micron screen to replace the cement.
f.. Crimped steel fibres: Carbon steel or stainless steel are
used to make crimped steel fibres. Due to its ductility,
metal may be drawn through progressively smaller dies to
create wire. Because the materials used in High Strength
Fibre Reinforced Concrete are somewhat stiff, they require
particular mechanical qualities.
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 10 Issue: 12 | Dec 2023 www.irjet.net p-ISSN: 2395-0072
© 2023, IRJET | Impact Factor value: 8.226 | ISO 9001:2008 Certified Journal | Page 369
4. RESULTS AND DISCUSSIONS
a. Compressive strength test: For the compression
strength test, a cube-shaped cast specimen of 150 mm by
150 mm by 150 mm is utilised. After the cast specimen had
finished curing in a water tank, its strength was assessed 7
and 28 days later.
Table 1: Compressive Strength Results on Concrete By
Partial Replacement of POFA In Cement.
Sl.no % of POFA
Compressive strength Results (N/mm2)
7 days 28 days
1 0% 25.18 39.66
2 10% 26.36 41.23
3 20% 29.92 42.45
4 30% 29.15 41.71
Table 2: Compressive Strength Results with Addition
of Crimped Steel Fibre in Concrete
Sl.no % of CSF
Compressive strength Results (N/mm2)
7 days 28 days
1 0% 25.18 39.66
2 1% 27.26 40.51
3 2% 28.29 41.07
4 3% 30.76 41.92
5 4% 28.53 41.66
Table 3: Combined Compressive Strength Results Of
20% Of POFA With Partial Replacement Of Cement +
3% Of Crimped Steel Fibre Added To Concrete.
Sl.no
20% of POFA +3 % of
CSF
Compressive strength
Results (N/mm2)
7 days 28 days
1 0% 25.18 39.66
2 20%POFA +3%CSF 30.42 43.15
b. Split tensile strength test: At 7 and 28 days of age, the
split tensile strength of cylindrical specimens (150 mm in
diameter by 300 mm in height) was assessed.
Table 4: Split tensile Strength Results on Concrete by
Partial Replacement of POFA in Cement.
Sl.no
% of
POFA
Compressive strength Results (N/mm2)
7 days 28 days
1 0% 2.48 3.91
2 10% 2.71 4.07
3 20% 2.96 4.21
4 30% 2.89 4.19
Table 5: Split Tensile Strength Results with Addition of
Crimped Steel Fibre in Concret
Sl.no % of CSF
Compressive strength Results (N/mm2)
7 days 28 days
1 0% 2.48 3.91
2 1% 2.76 4.01
3 2% 2.85 4.14
4 3% 3.11 4.42
5 4% 2.99 4.23
Table 6: Combined Split tensile Strength Results Of
20% Of POFA with Partial Replacement of Cement +
3% Of Crimped Steel Fibre Added To Concrete.
Sl.no
20% of POFA +3 % of
CSF
Compressive strength
Results (N/mm2)
7 days 28 days
1 0% 2.48 3.91
2 20%POFA +3%CSF 3.29 4.71
5. CONCLUSIONS
1. The Normal Concrete of Compressive Strength
results for 7 and 28 days is 25.18 and 39.66 N/mm2.
2. The Normal Concrete of Split tensile Strength results
for 7 and 28 days is 2.48 and 3.91 N/mm2.
3. By 20% of Partial Replacement Of cement with
POFA the Compressive Strength results for 7 and 28 days
is 25.18 and 42.45 N/mm2.
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 10 Issue: 12 | Dec 2023 www.irjet.net p-ISSN: 2395-0072
© 2023, IRJET | Impact Factor value: 8.226 | ISO 9001:2008 Certified Journal | Page 370
4. By 20% of Partial Replacement Of cement with
POFA the Split tensile Strength results for 7 and 28 days is
2.96 and 4.21 N/mm2.
5. By 3% of addition of concrete by crimped steel fibre
the Compressive Strength results for for 7 and 28 days is
30.76 and 41.92 N/mm2.
6. By 3% of addition of concrete by crimped steel fibre
the Split tensile Strength results for 7 and 28 days is 3.11
and 4.42 N/mm2.
7. By the combination of 20% partial replacement of
POFA with cement + 3% addition of crimped steel fibre
concrete the Compressive Strength results for 7 and 28
days is 30.42 and 43.15 N/mm2.
8. By the combination of 20% partial replacement of
POFA with cement + 3% addition crimped steel fibre of
concrete the Split tensile Strength results for 7 and 28 days
is 3.29 and 4.71 N/mm2.
6. REFERENCES
1.P. S. Prahaanth, Mr. J. Rajprasad and Shuaibu Saminu,.
Mechanical Properties of Self Compacting Concrete using
Crimped Steel Fiber, International Journal of Engineering
Research & Technology, 4(4),(2015),
2.Dr.Kota Srinivasu, Dr.K.Chandramouli,
Dr.N.Pannirselvam, J.Sree Naga Chaitanya and Basavala
Gopinadh . Effect Of Elevated Temperature On Mechanical
Properties Of Concrete Produced With Palm Oil Fuel Ash,
International Journal of Creative Research
Thoughts,9(9),(2021),b41-b44.
3.J. Sree Naga Chaitanya, Performance on Jute Fiber
Reinforced Concrete with Admixtures and the
Replacement of Fine Aggregate by Moorum Soil,
International Journal for Multidisciplinary
Research,4(4),(2022),590-595.
4.IS 3812 (Part 1) : 2003, ―Pulverized Fuel Ash –
Specification, For Use As Pozzolana On Cement, Cement
Mortar And Concrete‖
5.Karim, M. R., Zain, M. F. M., Jamil, M., Islam, M. N. (2011).
Strength of Concrete as Influenced by Palm Oil Fuel Ash.
Australian Journal of Basic and Applied Sciences, 5(5): 990
– 997.
6.Dr.K. Chandramouli, Dr.N. Pannirselvam, J. Sree Naga
Chaitanya, D. Venkateswara, A Partial Replacement of
Natural Sand by M Sand in Bacterial Concrete ,
International Journal Of Innovative Research In
Technology , 8(5),30-350.
7.J. Sree Naga Chaitanya, Dr.K. Chandramouli, K. DivyaDr.D.
Vijayakumar, K. Akarshitha. Mechanical Properties Of
Bamboo Fiber Reinforced Concrete By Using Ggbs As
Partial Replacement Cement And Zeolite Powder As Fine
Aggregate Powder, North Asian International Research
Journal Consortiums ,9(6),(2023),17-23.
8.B. Akcay, M.A. Tasdemir, Mechanical behavior and fiber
dispersion of hybrid steel fiber reinforced self-compacting
concrete, Constr. Build. Mater. 28 (2012) 287–293.
9. Sk. Sahera, Dr.K. Chandramouli, J. Sree Naga Chaitanya,
Dr.D. Vijayakumar, T. Saiakhil. Strength Studies On
Crimped Steelfiber Concrete As Partial Replacement Of
Cement With Zeolite Powder, North Asian International
Research Journal Consortiums, 9(6),(2023),10-16.
10.Mohamed R. A. S, Effect Of Polypropylene Fibers On The
Mechanical Properties Of Normal Concrete,Journal of
Engineering Sciences, Assiut University, Vol. 34, No. 4, pp.
1049-1059, July 2006.
11. G. Murali, A. S. Santhi* and G. Mohan Ganesh. Effect of
Crimped and Hooked End Steel Fibres on the Impact
Resistance of Concrete, Journal of Applied Science and
Engineering,17(3), 259-266, 2014.
12. Experimental Study On Partial Replacement Of Cement
With Fly Ash And Complete Replacement Of Sand With M
sand” ISSN: 2348 – 8352, SSRG International Journal of
Civil Engineering ( SSRG - IJCE ) – Special Issue ICITSET
Sep 2018.

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STRENGTHENING ON CRIMPED STEEL FIBRE CONCRETE USING PALM OIL FUEL ASH AS PARTIAL REPLACEMENT OF CEMENT

  • 1. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 10 Issue: 12 | Dec 2023 www.irjet.net p-ISSN: 2395-0072 © 2023, IRJET | Impact Factor value: 8.226 | ISO 9001:2008 Certified Journal | Page 368 STRENGTHENING ON CRIMPED STEEL FIBRE CONCRETE USING PALM OIL FUEL ASH AS PARTIAL REPLACEMENT OF CEMENT 1 J.Sree Naga Chaitanya, 2 Dr.K.Chandramouli,3Sk.Sahera,4 K. Siva Naga Naik 1&3 Assistant Professor,2Professor & HOD,4B.Tech Student 1,2,3,4 Department of Civil Engineering, NRI Institute of Technology, Visadala (V),Medikonduru(M),Guntur,AndhraPradesh,India. -----------------------------------------------------------------------------------------***------------------------------------------------------------------------------------------- Abstract- Concrete is a composite substance composed of cement, fine aggregate, coarse aggregate, and water that has a very high hardness. It is the most widely used building material in the world. The result of this investigation is Palm Oil Fuel Ash Concrete, which substitutes 10, 20, and 30% by weight of palm oil fuel ash (POFA) for regular Portland cement.A mixture of 1%, 2%, 3%, and 4% crimped steel fibres is added to concrete. The results show that the addition of POFA and Crimped steel fibre to concrete improved the results of the Compressive strength and Split tensile strength tests conducted after 7 and 28 days. Keywords: Crimped Steel fibres, Palm Oil Fuel Ash, Compressive strength and Split tensile Strength. 1. INTRODUCTION In the discipline of civil engineering, concrete is crucial. Concrete is a solidified material made from a carefully measured mixture of cement, sand, gravel, and water.strangled Fibre made of steel is one type of metal reinforcement. The phrase "steel fibre for reinforcing concrete" describes discrete, short lengths of steel fibres with varying cross-sections and an aspect ratio (length (20) to diameter (100)) small enough to be added at random to a mixture of unhardened concrete using standard mixing techniques.Landfills are where palm oil fuel ash (POFA), a waste product from the palm oil industry, is dumped. After being dried in an oven and passing through a 90 micron sieve, ash was collected and used in place of cement. 2. OBJECTIVES a. Partial OPC cement substitutes of 0%, 10%, 20%, and 30% can be utilised to maximise POFA. b. The behaviour of crimped steel fibre in concrete is examined in this experiment. c. To ascertain the split compressive and tensile strengths of the concrete. 3. MATERIALS a.Cement: Cement has cohesive and adhesive qualities when water is present. We refer to these cements as hydraulic cements. They are mostly composed of aluminates from clay and limestone and silicates of limestone. b. Fine Aggregate: When making concrete from crushed stone or natural sand, fine aggregate is the most important component. The fine aggregate's size and density mostly dictate the hardened properties of the concrete. C. Coarse aggregate: It is defined as the material that passes through an IS Sieve measuring 4.75 mm. The standard maximum size increases by 10 to 20 mm, according to IS 383:1970. d. Water: Needed for several processes like mortar production, cement mixing, and curing activities, water is an essential resource in the building industry. The strength of the motor and the cement concrete are directly impacted by the quality of the water used in the construction project. e. POFA: Palm oil fuel ash (POFA) is a waste product from the palm oil industry that ends up in landfills. Following an oven-dried process, the collected ash was passed through a 90 micron screen to replace the cement. f.. Crimped steel fibres: Carbon steel or stainless steel are used to make crimped steel fibres. Due to its ductility, metal may be drawn through progressively smaller dies to create wire. Because the materials used in High Strength Fibre Reinforced Concrete are somewhat stiff, they require particular mechanical qualities.
  • 2. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 10 Issue: 12 | Dec 2023 www.irjet.net p-ISSN: 2395-0072 © 2023, IRJET | Impact Factor value: 8.226 | ISO 9001:2008 Certified Journal | Page 369 4. RESULTS AND DISCUSSIONS a. Compressive strength test: For the compression strength test, a cube-shaped cast specimen of 150 mm by 150 mm by 150 mm is utilised. After the cast specimen had finished curing in a water tank, its strength was assessed 7 and 28 days later. Table 1: Compressive Strength Results on Concrete By Partial Replacement of POFA In Cement. Sl.no % of POFA Compressive strength Results (N/mm2) 7 days 28 days 1 0% 25.18 39.66 2 10% 26.36 41.23 3 20% 29.92 42.45 4 30% 29.15 41.71 Table 2: Compressive Strength Results with Addition of Crimped Steel Fibre in Concrete Sl.no % of CSF Compressive strength Results (N/mm2) 7 days 28 days 1 0% 25.18 39.66 2 1% 27.26 40.51 3 2% 28.29 41.07 4 3% 30.76 41.92 5 4% 28.53 41.66 Table 3: Combined Compressive Strength Results Of 20% Of POFA With Partial Replacement Of Cement + 3% Of Crimped Steel Fibre Added To Concrete. Sl.no 20% of POFA +3 % of CSF Compressive strength Results (N/mm2) 7 days 28 days 1 0% 25.18 39.66 2 20%POFA +3%CSF 30.42 43.15 b. Split tensile strength test: At 7 and 28 days of age, the split tensile strength of cylindrical specimens (150 mm in diameter by 300 mm in height) was assessed. Table 4: Split tensile Strength Results on Concrete by Partial Replacement of POFA in Cement. Sl.no % of POFA Compressive strength Results (N/mm2) 7 days 28 days 1 0% 2.48 3.91 2 10% 2.71 4.07 3 20% 2.96 4.21 4 30% 2.89 4.19 Table 5: Split Tensile Strength Results with Addition of Crimped Steel Fibre in Concret Sl.no % of CSF Compressive strength Results (N/mm2) 7 days 28 days 1 0% 2.48 3.91 2 1% 2.76 4.01 3 2% 2.85 4.14 4 3% 3.11 4.42 5 4% 2.99 4.23 Table 6: Combined Split tensile Strength Results Of 20% Of POFA with Partial Replacement of Cement + 3% Of Crimped Steel Fibre Added To Concrete. Sl.no 20% of POFA +3 % of CSF Compressive strength Results (N/mm2) 7 days 28 days 1 0% 2.48 3.91 2 20%POFA +3%CSF 3.29 4.71 5. CONCLUSIONS 1. The Normal Concrete of Compressive Strength results for 7 and 28 days is 25.18 and 39.66 N/mm2. 2. The Normal Concrete of Split tensile Strength results for 7 and 28 days is 2.48 and 3.91 N/mm2. 3. By 20% of Partial Replacement Of cement with POFA the Compressive Strength results for 7 and 28 days is 25.18 and 42.45 N/mm2.
  • 3. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 10 Issue: 12 | Dec 2023 www.irjet.net p-ISSN: 2395-0072 © 2023, IRJET | Impact Factor value: 8.226 | ISO 9001:2008 Certified Journal | Page 370 4. By 20% of Partial Replacement Of cement with POFA the Split tensile Strength results for 7 and 28 days is 2.96 and 4.21 N/mm2. 5. By 3% of addition of concrete by crimped steel fibre the Compressive Strength results for for 7 and 28 days is 30.76 and 41.92 N/mm2. 6. By 3% of addition of concrete by crimped steel fibre the Split tensile Strength results for 7 and 28 days is 3.11 and 4.42 N/mm2. 7. By the combination of 20% partial replacement of POFA with cement + 3% addition of crimped steel fibre concrete the Compressive Strength results for 7 and 28 days is 30.42 and 43.15 N/mm2. 8. By the combination of 20% partial replacement of POFA with cement + 3% addition crimped steel fibre of concrete the Split tensile Strength results for 7 and 28 days is 3.29 and 4.71 N/mm2. 6. REFERENCES 1.P. S. Prahaanth, Mr. J. Rajprasad and Shuaibu Saminu,. Mechanical Properties of Self Compacting Concrete using Crimped Steel Fiber, International Journal of Engineering Research & Technology, 4(4),(2015), 2.Dr.Kota Srinivasu, Dr.K.Chandramouli, Dr.N.Pannirselvam, J.Sree Naga Chaitanya and Basavala Gopinadh . Effect Of Elevated Temperature On Mechanical Properties Of Concrete Produced With Palm Oil Fuel Ash, International Journal of Creative Research Thoughts,9(9),(2021),b41-b44. 3.J. Sree Naga Chaitanya, Performance on Jute Fiber Reinforced Concrete with Admixtures and the Replacement of Fine Aggregate by Moorum Soil, International Journal for Multidisciplinary Research,4(4),(2022),590-595. 4.IS 3812 (Part 1) : 2003, ―Pulverized Fuel Ash – Specification, For Use As Pozzolana On Cement, Cement Mortar And Concrete‖ 5.Karim, M. R., Zain, M. F. M., Jamil, M., Islam, M. N. (2011). Strength of Concrete as Influenced by Palm Oil Fuel Ash. Australian Journal of Basic and Applied Sciences, 5(5): 990 – 997. 6.Dr.K. Chandramouli, Dr.N. Pannirselvam, J. Sree Naga Chaitanya, D. Venkateswara, A Partial Replacement of Natural Sand by M Sand in Bacterial Concrete , International Journal Of Innovative Research In Technology , 8(5),30-350. 7.J. Sree Naga Chaitanya, Dr.K. Chandramouli, K. DivyaDr.D. Vijayakumar, K. Akarshitha. Mechanical Properties Of Bamboo Fiber Reinforced Concrete By Using Ggbs As Partial Replacement Cement And Zeolite Powder As Fine Aggregate Powder, North Asian International Research Journal Consortiums ,9(6),(2023),17-23. 8.B. Akcay, M.A. Tasdemir, Mechanical behavior and fiber dispersion of hybrid steel fiber reinforced self-compacting concrete, Constr. Build. Mater. 28 (2012) 287–293. 9. Sk. Sahera, Dr.K. Chandramouli, J. Sree Naga Chaitanya, Dr.D. Vijayakumar, T. Saiakhil. Strength Studies On Crimped Steelfiber Concrete As Partial Replacement Of Cement With Zeolite Powder, North Asian International Research Journal Consortiums, 9(6),(2023),10-16. 10.Mohamed R. A. S, Effect Of Polypropylene Fibers On The Mechanical Properties Of Normal Concrete,Journal of Engineering Sciences, Assiut University, Vol. 34, No. 4, pp. 1049-1059, July 2006. 11. G. Murali, A. S. Santhi* and G. Mohan Ganesh. Effect of Crimped and Hooked End Steel Fibres on the Impact Resistance of Concrete, Journal of Applied Science and Engineering,17(3), 259-266, 2014. 12. Experimental Study On Partial Replacement Of Cement With Fly Ash And Complete Replacement Of Sand With M sand” ISSN: 2348 – 8352, SSRG International Journal of Civil Engineering ( SSRG - IJCE ) – Special Issue ICITSET Sep 2018.