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Evaluate Traction Forces and Torque for Electric Vehicle Using MATLAB Simulink Program.
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Evaluate Traction Forces and Torque for Electric Vehicle Using MATLAB Simulink Program.
1.
International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 09 Issue: 07 | July 2022 www.irjet.net p-ISSN: 2395-0072 © 2022, IRJET | Impact Factor value: 7.529 | ISO 9001:2008 Certified Journal | Page 1202 Evaluate Traction Forces and Torque for Electric Vehicle Using MATLAB Simulink Program. Shrinit Lambodari1, Mayur Bidwe2, Raj Gaikwad3 1 K. K. Wagh Institute of Engineering Education and Research, Maharashtra, India. 2 Maratha Vidya Prasarak Samaj's Karmaveer Adv. Baburao Ganpatrao Thakare, College of Engineering, Nashik. 3College of Engineering, Pune. ---------------------------------------------------------------------***--------------------------------------------------------------------- Abstract - With the advancement of technology, thevehicle industry has taken a turn with the advent of Electric Vehicles. Electric vehicles benefit humanity by providing a sustainable means of transportation that does not harm the environment. Simulations are carried out using a combination of MATLAB scripts and Simulink modules. The car's speed and distance travelled correlate to genuine electric vehicleoperatingcycles and torque changes. The aerodynamics drag, linear acceleration, and rolling resistance forces are allsimulated by this model. The impact of variables including battery voltage and energy capacity, motor rated torque and power, and transmission gear ratio on vehicle performance and energy consumption has been investigated. Key Words: Driving cycle, Mathematical Modelling, Simulink, MATLAB, Motor, Resistive Force and SOC etc. 1. INTRODUCTION Electric vehicles are made up of several models that are linked together to allow the vehicle to function. When developing an electric car, several factors must befixedfirst, such as tire radius, engine type, battery type, and vehicle size. These variables are utilized to calculate numerous aspects such as resistances presented, torque provided by tires, and battery charge and discharge rates. The vehicle's design has a significant impact on the vehicle's efficiency. If the vehicle is more aerodynamically engineered, it will have to overcome less resistance when driving, which will lessen the strain on the motor, allowing it to run more efficiently and provide a longer range. The environment and terrain in which we will utilize Electric Vehicles is an especially important element, because different terrains have varied environmental conditions, and theElectric Vehicleshouldbe constructed in such a way that it adapts to the terrain in order to improve the vehicle's performance. The Motor and the Battery are the two most important components of an electric vehicle. The type of motor to use is determined by the environment in which the vehicle will be driven, as well as the amount of range for which the vehicle must be designed. Varying motors produce different torques. The battery that is chosen is determined by the amount of range that the vehicle requires. Because there is a steady flow of charge between the motor and the battery, the motor and the battery must sync efficiently. As the world progresses in the development of alternative energy sources, the Regenerative System is added into the model to support the Battery model for vehicle operation. Whenthecaris braking, the tires do not come to a complete stop right away because there is still rotating kinetic energy in them.Atthispoint,the rotating kinetic energy, whichisa typeofmechanical energy, is turned into electrical energy by the regenerative system's generators, and the created electrical energy is stored in the battery. 2. VEHICLE FORCES 2.1 Rolling Resistance Force (Frr) The friction between the tires and the drivingsurfacecauses the rolling resistance force. At a stop, the rolling resistance force is zero. When the vehicle begins to move, the rolling resistance force acts in the opposite direction of motion,and it may be calculated by multiplying the rolling resistance coefficient Cr by the normal force between the vehicle and the road. On a level surface, the normal force is equal to the vehicle mass m multiplied by the standard gravity g.The normal force is equal to the weight m.g multiplied by the cosine of the inclination angle in the case of a sloping road. It's important to note that rolling resistance is unaffected by vehicle speed and always acts in the opposite direction of travel. The coefficient Cr should be low to keep frictional losses to a minimum. For contemporary automobiles, it's usually between 0.01 and 0.02. 2.2 Gradient Force(Fgrad) The gradient force is the force that operates on a vehicle when it is going uphill or downhill. The longitudinal component of gravitational force, namely the gradientforce, is responsible for the gradient force. where theta is the road's inclination angle. The cosine component of gravity adds to the normal force and the related rolling resistance force, as previously stated. When driving downhill, the gradient force and angle thetaarenegative, butwhendriving uphill, they are positive. Road gradients areusuallystatedas a percentage in terms of tangent theta,witha valueofplusor minus ten.
2.
International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 09 Issue: 07 | July 2022 www.irjet.net p-ISSN: 2395-0072 © 2022, IRJET | Impact Factor value: 7.529 | ISO 9001:2008 Certified Journal | Page 1203 2.3 Aerodynamic drag force (Faero) The aerodynamic drag force opposes vehicle motionasairis forced to flow around the moving vehicle as the vehicle speed increases. It is equal to the product of the aerodynamic drag coefficient Cd, the vehicle's front area Af, the air density, and the square of the vehicle speedv,divided by two. It's vital to remember thatwhileaerodynamicdragis independent of vehicle mass, it's strongly influenced by vehicle speed. That is why, at speeds of 70 to 80 km/h, the aerodynamic drag force is greater than the rollingresistance force in an automobile. Second, a modern car's drag coefficient is normally between 0.25 and 0.35. SUVs, with their boxy designs, have coefficients ranging from 0.35 to 0.45, while two-wheelers have coefficients ranging from 0.2 to 0.3. Faero = 0.5 · Cd · A · ρair · (V – Vwind) 2.4 Acceleration Force (Faccel) The Force Required to Accelerate the Vehicle is equal to the vehicle's mass m and the required acceleration a. 2.5 Traction Force (F) The net force generated by the vehicle's powertrain to overcome resistive forcessuchasAerodynamic Drag,Rolling Resistance, and Gradient Force, as well as the force required to accelerate the vehicle, is known as traction. We only consider forces in the forward and reverse directions because they have an impact on the powertrain.Forthesake of simplicity, the forces in other directions are ignored. Second, the vehicle's forces are believed to be acting at a single location. The forces are spread throughoutthevehicle in actuality. 2.6 Wheel Torque Torque required at the wheel iscalculatedbymultiplyingthe tire radius by the traction force required to drive the vehicle.Tw denotes the wheel torque in Nm, F the required traction force in 'N,' and r the tire radius in'm'. The Final Drive Ratio FDR and gear efficiency g are used to compute the torque Tmotor and speed required at the motor. 3.VEHICLE 3.1 Vehicle Specification Table -1: Vehicle Specification Parameter Data Unit Power (Continuous) 3.3 kw Power (peak) 6 kw Max Torque 26 Nm Acceleration (0-40) 3.3 s Top Speed 80 Km/h Gradeability 20 deg Motor Type PMSM Range (True) 85 Km Range (IDC) 116 Km Battery(installed) 2.9 kWh Usable Capacity 2.6 kWh Type Li-Ion 21700 Transmission Type Belt Transmission Ratio 7.8:1 Kerb Weight 108 Kg Wheelbase 1278 mm Shaft Moment of Inertia Not Known Wheel size 12 inches 304.8 mm Tire Size 90/90-12 18.38 inch (466.8mm) Rolling radius 234mm 3.2 Drive Cycle Drive Cycle is a dataset of the vehicle speed collected at every instant of time, which can be used to determine the vehicle parameters, torque ratings,powerratings,emissions and fuel consumption. Table -2: Vehicle Specification Rural Road Motorway 150 Duration, s 1082 Distance, km 17.275 Average speed (trip), km/h 57.5 Maximum speed, km/h 111.1
3.
International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 09 Issue: 07 | July 2022 www.irjet.net p-ISSN: 2395-0072 © 2022, IRJET | Impact Factor value: 7.529 | ISO 9001:2008 Certified Journal | Page 1204 Chart -1: Drive Cycle 3.3 MATLAB Model Fig -1: Simulink Block Fig -2: Forces and Torque Block Diagram 4. RESULTS 4.1 MATLAB Result Fig -3: Forces Result Fig -4: Wheel Torque Result 4.2 Battery Specification Sr No Parameter Value Units 1 i. Motor Controller Efficiency 85 % 2 ii. Battery Capacity 2900 Wh 3 iii. Battery Voltage 48 V 4 iv. Artemis Rural drive cycle distance 14.561 Km Chart -2: Battery Specification Energy= Voltage x Capacity Voltage: 48V Energy: 2.9kWh Usable Capacity: 2600W(VA)h/48V = 54 Ah N(Series) = 48/3.65
4.
International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 09 Issue: 07 | July 2022 www.irjet.net p-ISSN: 2395-0072 © 2022, IRJET | Impact Factor value: 7.529 | ISO 9001:2008 Certified Journal | Page 1205 = 13.15 = 14 N(Parallel) = Total Capacity/ Cell Capacity = 54/4 = 14 5. CONCLUSION We calculate forces by MATLAB code and Simulink Model. From further plots we get the Wheel torque for motor and hence we select the motor required for particular motor. REFERENCES [1] Electric 2-wheeler drive cycle based drivetrain sizing. 2021.isbn:9789355789730. url:https://www.iitg.ac.in/e_mobility/.M. [2] https://www.atherenergy.com/ [3] Abhisek Karki et al. “Status of pure electric vehicle power traintechnologyandfutureprospects”.In:Applied System Innovation3 (3 Sept. 2020), pp. 1–28. issn: 25715577. doi:10.3390/asi3030035. [4] Software: MATLAB
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