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Design Optimization of Disk Brake Rotor
1.
International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 04 Issue: 09 | Sep -2017 www.irjet.net p-ISSN: 2395-0072 © 2017, IRJET | Impact Factor value: 5.181 | ISO 9001:2008 Certified Journal | Page 960 Performance, Emission and Visiographic Analysis of Gasoline Engine with Cyclohexylamine and n-Butyl alcohol Additives Mohammed Shamim PG Student, Annamalai University Faculty of Engineering & Technology, Annamalainagar Chidambaram Tamilnadu, India ---------------------------------------------------------------------***--------------------------------------------------------------------- Abstract: In this work, two oxygenated additives likeCyclohexylamineand n-butyl alcohol arerecognizedfortheexperimental investigation by blending them to 5 ml with gasoline sole fuel. The performance and emission analysis were tested in twin cylinder SI engine with both additives blend with gasoline. The physical and chemical properties of the gasoline fuel and additives are tested through ASTM standards and reported. From the experimental results, it was found that brake thermal efficiency increased to 1.25% and emissions like HC and CO reduced to 5.3% and 17%, respectively for addition of Cyclohexylamine and n-butyl alcohol. NOx emission found increased in the both additive cases. The Fuel spray images were captured by AVL Visio scope with pixel fly VGA Camera and necessary equipment’s. Key Words: Gasoline engine, Cyclohexylamine, n-butyl alcohol, Performance, Visio graph. NOMENCLATURE: Sample -1 - Cyclohexylamine Sample-2 - n-butyl alcohol Rpm - Revolution per minute HSU - Hatridge smoke unit Ppm - Parts per million BP - Brake power BTE - Brake thermal efficiency HC - Hydrocarbon emission CO -Carbon monoxide emission NOx - Oxides of nitrogen emission ASTM - American Standard Testing Materials 1. INTRODUCTION The major exhaust emissions HC, CO, SO2, NOx, solid particles are and performanceisincreased byaddingthesuitable additives to the fuel reduced with the present technology [1]. Additivesareintegral partoftoday’sfuel.Togetherwithprecisely formulated base fuel composition they contribute to efficiency and long life[2,3].They arechemicals,whichareaddedinsmall quantities either to increase fuel performance, or to correct a deficiency as desiredbythecurrentlegislation[4]. Theycanhave surprisingly large effects even when added in little amount. Additives are blended into fuel by refineries or end users [5]. However use of metallic additives was successively discontinued primarily becauseofconcernaboutthetoxicityofthebarium compounds in the exhaust emission. But the interest is revised freshly to verifythe possibleuseofadditivestoreduceemission level [6]. Alcohol has been used as a fuel for Auto-engines since 19th century; it is not extensively used because of high price. Alcohol is one of the fuel additive (Ethanol ,Methanol) has certain advantage over gasoline such as better antiknock characteristics and the reduction of CO and HC emissions [7,8]. Numerous additives (oxygenated organiccompounds)suchas methanol, ethanol, tertiary butyl alcohol and methyl tertiary butyl ether are used as fuel additives [9]. While having these advantages, due to confines in technology, economic and regional considerations alcohol fuel still cannot be used extensively [10]. Ethanol can be fermented and distilled from biomasses; it can be considered as renewable energy beneath the environmental consideration, using ethanol blended with gasoline is better than methanol becauseofitsrenewabilityandless toxicity [11]. In this study to improve the performance and reduce theharmful emissionslikeHCandCO,andCyclohexylamine, n-butyl alcohol additives are blend with gasoline fuel in the proportion of 5ml.
2.
International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 04 Issue: 09 | Sep -2017 www.irjet.net p-ISSN: 2395-0072 © 2017, IRJET | Impact Factor value: 5.181 | ISO 9001:2008 Certified Journal | Page 961 2. FUEL MODIFICATION Cyclohexylamine and n- Butyl alcohol were added with gasoline fuel with 5ml/litre and set aside in a homogenizer to make proper blend of fuel and additive. The thermo-physical properties of fuel before and after addition of Cyclohexylamine and n- Butyl alcohol have tabulated in Table 2 and chemical properties have tabulated in Table 1. Table 1 Properties of Cyclohexylamine and n- Butyl alcohol (Source: The European Fuel Oxygenates Association, 2006) Properties Cyclohexylamine n-Butyl alcohol Molecular formula C6H11NH2 C4H10O Molecular weight (g/mol) 99.177 74.12 Boiling point (C) 134.5 117.2 Vapour pressure (mmHg at 20C) 11 7.024 Table 2 Physical and chemical properties of petrol, Cyclohexylamine and n- Butyl alcohol (Source: ETA Laboratory, Chennai) Property Petrol Cyclohexylamine n-Butyl alcohol Specific gravity 0.72 0.7437 0.7457 Kinematic viscosity 1.37 1.39 1.37 Flash pointC -43 -11 -10 Fire point C -13 -10 -8 Pour point C -32 -15 -17 Gross calorific value (kJ/kg) 45650 45709 45797 Acidity as mg of KoH/gm 0.024 0.010 0.01 Density@ in gm/cc 0.71 0.7442 0.7437 3. EXPERIMENTAL SETUP The experimental setup is shown in Figure 1. The level of the fuel and lubricating oil were analyzed beforestartingthe engine. The eddy current dynamometer control unit panel is switched“ON’tonotedownthespeed,loadandtemperaturefrom the indicator provided in the panel board. Then the ignition switch is turned “ON” position. The fuel discharged from the fuel tank through the electronic fuel injection pump and then startedtheengineatnoload condition.Theengine wasallowedtorun with sole fuel by varying speed of (2000, 2200, 2400, 2600 and 2800 rpm) for nearly 30 minutes to obtain steady state condition. The cooling water temperature reached 50C. Fuel consumptionwasmeasured bystopwatchforoneminuteof fuel. In the same readings for various speeds 2000, 2200, 2400, 2600 and 2800 rpm were observed. After taking the required readings the ignition switch is turned “OFF” position to stop the engine and the eddy current dynamometer control unit panel was also switched “OFF”.
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International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 04 Issue: 09 | Sep -2017 www.irjet.net p-ISSN: 2395-0072 © 2017, IRJET | Impact Factor value: 5.181 | ISO 9001:2008 Certified Journal | Page 962 Figure 1 Experimental setup Table 3 Specification of the test engine (TATA NANO) Type Vertical In-line Engine with MPFI No. of Cylinder 2 Displacement 624 cc Bore 73.5 mm Stroke 73.5 mm Compression Ratio 9.5:1 Fuel Petrol Cycle 4-Stroke Max. Engine output 25.74 kW @ 5250 rpm Max. Torque 48 Nm @ 3000 rpm Speed 2500 rpm Orifice Diameter 20 mm Cooling System Water Loading Device Eddy current Dynamometer 4. FUEL SPRAY VISUALIZATION The spray visualization was studied through the AVL Visioscopewithall thenecessary equipment’s.TheVisioscopeequipment was consists with the following accessories; Pixel fly VGA camera Visio Sparkplug Endoscopic unit Light Control unit with flash AVL Micro IFEM AVL Indimodule AVL Visio FEM Crank angle encoder AVL Visioscope 1.4 Software
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International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 04 Issue: 09 | Sep -2017 www.irjet.net p-ISSN: 2395-0072 © 2017, IRJET | Impact Factor value: 5.181 | ISO 9001:2008 Certified Journal | Page 963 The AVL Visioscope is a fully digital, triggerable video system specifically designed for IC Engine research.Itisusedto observe periodic phenomena in IC engines using a strobe. The images delivered by a digital CCD Camera are transmitted straight to the PC as digital data (and therefore with no loss of quality). Synchronization with the engineisachieved via anAVL Angle Encoder (365Cor365X). A strobe connected to the Light Unit is used for convenient correction angle adjustment. The proven endoscopy technology provides optical access to any type of series engine without interfering with the in-cylinder processes. Figure 2 Experimental setup with AVL Visioscope Figure 3 Photographic view of AVL Visioscope unit with accessories AVL Endoscopic Unit AVL Visioscope Unit Pixel fly camera Light Unit for Pixel fly camera
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International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 04 Issue: 09 | Sep -2017 www.irjet.net p-ISSN: 2395-0072 © 2017, IRJET | Impact Factor value: 5.181 | ISO 9001:2008 Certified Journal | Page 964 Figure 4 Photographic view of endoscope fitted in test engine
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International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 04 Issue: 09 | Sep -2017 www.irjet.net p-ISSN: 2395-0072 © 2017, IRJET | Impact Factor value: 5.181 | ISO 9001:2008 Certified Journal | Page 965 Figure 5 Photographic view of Spray Visualization (a) without fuel spray (b) with fuel spray (c) fuel spray ending 5. RESULT AND DISCUSSION The experimental investigations were conducted by gasoline fuel with two types of oxygenated additives such as Cyclohexylamine and n-butyl alcohol. The investigations were experimentally conducted in TATA NANO gasoline engine by various speed conditions of the engine. 5.1 PERFORMANCE CHARACTERISTICS 5.1.1 BRAKE THERMAL EFFICIENCY Figure 6 shows the variations of brake thermal efficiency (BTE) with speed for various blends of gasoline with fuel additives. It is clearly seen from the graph that the gasoline fuel blended with additives gives improved performance when compared to that of sole fuel. The Sample-2 (n-butyl alcohol) along with gasoline blends shows increased brake thermal efficiency when compared with other additive. The BTE of Sample-2 at 2600 rpm is 22.9% and 2800 rpm is 22.5%. Further increases the speed from 2600 rpm the BTE was gradually decreased. The possible reason may be due to the presence of additional oxygen present in the additive provides better combustionthatresultsinincreased brakethermal efficiencyat2600 rpm. It has shown an increase of 1.2% when compare to sole fuel at 2600 rpm speed of the engine. Figure 6 Variations of brake thermal efficiency with Speed
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International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 04 Issue: 09 | Sep -2017 www.irjet.net p-ISSN: 2395-0072 © 2017, IRJET | Impact Factor value: 5.181 | ISO 9001:2008 Certified Journal | Page 966 5.1.2 SPECIFIC FUEL CONSUMPTION Figure 7 shows the variations of specific fuel consumption with speed for various blends of gasoline fuel additives. Brake power increases, SFC decreases. Among the gasoline blends Sample-2 shows lower specific fuel consumption when compare to other additives. The reason is complete combustion of the fuel achieved by oxygenated additive. Figure 7 Variations of specific fuel consumption with speed 5.2 EMISSION CHARACTERISTICS 5.2.1 OXIDES OF NITROGEN (NOx) Figure 8 shows the variations for oxides of nitrogen with speed for various blends of gasoline with fuel additives. Sample-2 shows increase in NOx concentration when compared to that of sole fuel andothergasoline blendswith additives.An increase of 4.25% was observed when compared to that of gasoline sole fuel. The increased oxygen content provides better combustion thereby in cylinder temperature is increased due to which an increased NOx emission is observed for Cyclohexylamine additive with sole gasoline fuel at maximum speed of the engine. Figure 8 Variations of oxides of nitrogen with Speed
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International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 04 Issue: 09 | Sep -2017 www.irjet.net p-ISSN: 2395-0072 © 2017, IRJET | Impact Factor value: 5.181 | ISO 9001:2008 Certified Journal | Page 967 5.2.2 CARBON MONOXIDE (CO) Figure 9 shows the variations of carbon monoxide with speed for various gasolineblendsandfuel additives. Sample-2 blend shows decreased CO emission since the availability of additional oxygen content improve the combustion process and converts CO into CO2. A decrease of 17% was observed when compared to that of sole gasoline fuel. The CO emission for sole fuel, additive-2 at maximum speed of the engine is 0.76, 0.63 % by vol. respectively Figure 9 Variations of CO with Speed 5.2.3 HYDROCARBON (HC) Figure 10 shows the variations of Hydrocarbon emission with speed for various gasoline blends with fuel additives. Sample-2 shows decrease in HC emission when compared to that of sole gasoline fuel. The reason is due to complete combustion provided by the oxygenated additive. It has showna decreaseof 5.3%whencomparetoneatsolegasolinefuel.The HC emission of sole fuel and sample-2 is 28.4, 26.9 ppm respectively with maximum engine speed. Figure 10 Variations of HC emission with Speed
9.
International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 04 Issue: 09 | Sep -2017 www.irjet.net p-ISSN: 2395-0072 © 2017, IRJET | Impact Factor value: 5.181 | ISO 9001:2008 Certified Journal | Page 968 CONCLUSION The main conclusions of this study are; 1. The Sample-2 shows increased brake thermal efficiency at 2600 rpm speed than that of other additives. If increases the speed from 2600 rpm the BTE is gradually decreased. From this investigation concluded by 2600 rpmisoptimumspeedofthe engine. It has shown an increase of 1.2% when compared to other sample and sole gasoline fuel. 2. The Sample-2 gasoline fuel show significant reduction in CO, HC emission and increases of NOx emission when compared to that of sole gasoline fuel. The CO and HC emission was decreased by 17%, 5.3% respectively. 3. The fuel spray visualization images were captured through AVL Visioscope with pixel fly VGA camera, endoscopic unit and necessary equipment’s. REFERENCES [1] Mohammed Shamim, C. Syed Aalam. “Performance, Emission and Visiographic Analysis of Gasoline Engine withMTBEand DIE Additives”, International Research Journal of Engineering and Technology (IRJET), Vol-04,Issue-08,Aug-2017,Pages 575- 584, e-ISSN: 2395-0056p-ISSN: 2395-0072. [2] Mohammed Shamim, C. Syed Aalam, D. Manivannan, Shashank Kumar:CharacterizationofGasolineEngineUsingMTBEand DIE Additives, International Research Journal of Engineering and Technology(IRJET), Volume04,Issue03,March-2017,Pages 191-199. [3] Mohammed Shamim, C. Syed Aalam, D. Manivannan, R. Ravi Kumar, T. Dinesh Kumar, G. Prabagaran: Performance and Emission Test on Gasoline Engine Using Cyclohexylamine and n- Butyl alcohol Additives, International Research Journal of Engineering and Technology (IRJET), Volume 04, Issue 02, Feb- 2017, Pages 1351-1360. [4] Mohammed Shamim, C. Syed Aalam, M. Mathibalan, D. Manivannan, R. Ravi Kumar, E. Anand: Investigation of Pine Oil- Gasoline Blends through Performance and Emission Analysis on Petrol Engine , International ResearchJournal ofEngineering and Technology(IRJET), Volume 04, Issue 03, March-2017, Pages 339-348. [5] Mohammed Shamim, C. Syed Aalam, D. Manivannan: Combustion and Emission Analysis of Mahua and Jujube Biodiesel Blends as Fuel in a CI Engine, International Journal ofAdvancedEngineeringResearch andScience(IJAERS),Volume4,Issue02 ,Feb-2017, Pages 116-123. [6] Aradi, A., Colucci, W., Scull, H., and Openshaw, M., "A Study of Fuel Additives for Direct Injection Gasoline (DIG) Injector Deposit Control," SAE Technical Paper 2000-01-2020, 2000, DOI: 10.4271/2000-01-2020. [7] AbdeL-Rahman, M. M. Osman, Experimental investigation on varying the compression ratio of SI engine working under different ethanol-gasoline fuel blends, International Journal of Energy Research, Vol. 21, pp.31-40, 1997. [8] Ananda Srinivasan, C.G. Saravanan, Study of Combustion Characteristics of an SI Engine Fuelled with Ethanol and Oxygenated Fuel Additives, Journal of Sustainable Energy & Environment, Vol.1, pp.85-91, 2010. [9] V. Balaji Raman, X. Alexander, Emission and performancetestonpetrol engineusing fuel Modification,International Journal of Emerging Technology and Advanced Engineering, Vol.3, pp.119-123, 2013. [10] T. Ramakrishnan, D.John, Panneer Selvam, Studies on Emission Control in S.I. Engine Using Organic Fuel Additives, International Journal of Engineering Trends and Technology (IJETT), Vol.11, pp.249-254, 2014. [11] M. Ghazikhani M. Hatami, B. Safari, The effect of alcoholic fuel additives on energy parameters and emissions in a two stroke gasoline engine, Springer, Arabian Journal of Engineering, Vol. 39, pp.2117-2125, 2014. [12] Amit R. Patil, R. N. Yerrawar, Shrinath A. Nigade, Onkar B. Chavan, Mr. Hitendra S. Rathod, BhushanK.Hiran,International Journal for Research & Development in Technology, Vol.2, pp.2349-3585, 2014. [13] Vivek Singh Shekhawat and Ravi Shankar Padwa, Role of Additives and their Influence on Performance of Engine for Petroleum Diesel Fuel, Oxygenated-Diesel Blend: A Review, International Journal of Engineering Research & Technology (IJERT) Vol. 4, pp.1-5, 2015. BIOGRAPHIES Mohammed Shamim received the B.E. degree in Mechanical EngineeringfromAnnamalaiUniversity, Faculty of Engineering and Technology, Annamalainagar, Chidambaram, Tamil Nadu in 2013 and Completed Masters of Engineering degree in Energy Engineering and Management from Annamalai University, Faculty of Engineering and Technology, Annamalainagar, Chidambaram, Tamil Nadu in 2017 respectively.
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