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International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 04 Issue: 09 | Sep -2017 www.irjet.net p-ISSN: 2395-0072
© 2017, IRJET | Impact Factor value: 5.181 | ISO 9001:2008 Certified Journal | Page 1135
EXPERIMENTAL INVESTIGATION ON CONCRETE WITHCOARSE AGGREGATE
REPLACED WITH WASTE CONCRETEAGGREGATE
1MAHIDHAR, 2P.GOPIKRISHNA
1 P.G. Student, Siddartha educational academy group of institutions, Tirupati
2 Asst. Professor ,Siddartha educational academy group of institutions, Tirupati
-----------------------------------------------------------------------------***----------------------------------------------------------------------------
Abstract: Today ecological investigations are talking
about the reusing and reuse of waste materials and giving
awesome significance. Solid waste, fly ash, rice husk and
other distinctive sorts of waste material create a lot of
waste. Catastrophic event, for example, earth tremors
create extensive measure of waste concrete. Removing the
waste materials far from the calamity site causes money
related and condition issues. Keeping in mind the end goal
to keep these issues squander material ought to be reused
and reused. As indicated by an examination appointed by
Technology Information Forecasting and Assessment
Council (TIFAC), 70% of the development business doesn't
know about reusing procedures. Focal Pollution Board has
assessed current quantum of strong waste era in India to
the tune of 48 million tons per annum out of which
squander from development industry represents over
25%. The aggregate quantum of waste from industry in
India is assessed to be 12 to 14.7 million tons for each
annum out of which 7-8 million tons are concrete and
block squander ( Naguchi, 2012). In Present examination
the potential use of waste solid total for making new
cement was looked into. The properties of reused totals
were tried for use in concrete. M-60 review solid blend
was composed and new cements were made with 10%,
20%,30% and 40% coarse reused totals supplanting the
characteristic total. Different tests were performed on
crisp and solidified cement for it toughness properties. The
outcomes show that the properties of the cements made
with characteristic total and waste solid total up to 40%
have just slight contrasts.
KEY WORDS: CEMENT, AGGREGATES, WASTE CONCRETE,
COMPRESSIVE STRENGTH,FLEXURE STRENGTH etc..
1. INTRODUCTION
Concrete is a champion among the most by and large used
improvement material expediting an interest for it. As an
outcome of this, there is an extension in the enthusiasm for
its constituents like the coarse aggregates, sand, cement
and water. This addition looked for after is making wide
quarrying of ordinary sums as it is required as coarse
aggregates in strong era besides it outlines the critical
constituent by mass in bond. Remembering the true
objective to have property being developed there has been
store of substitution for different constituents of bond by
discretionary building materials. as a choice, waste
aggregates like assembling plant influenced sand to
chamber scoria, fly ash, extended earth, broken pieces and
steel may be used wherever fittingly. it's few preferences
like low esteem, general settlement of material, limit, low
essentialness intrigue and use underneath exceptionally
amazing environmental conditions.
The purpose of any property improvement is to decrease
the impact on setting of any advancement over its life
expectancy. Cement is that the essential material used
being developed everywhere the globe. Because of
extension in Construction and Demolition practices far and
wide, the strong misuses made because of pounding
conjointly will increase. Regardless this waste isn't used
for any reason that is absolutely setback inside the
economy of the country as a delayed consequence of
general resources square measure depleting at a speedy
pace. continuously the created strong misuses cause bona
fide move issues in light of the way that the regions don't
give off an impression of being set up to comprehend the
best reaction for it while not capable the setting. we in
general understand that the chief normal watch
everywhere the globe just in case of most of the materials
(paper, plastic, versatile, wood, cement, et cetera.) is use to
save heaps of the trademark resources and setting.
Concrete is such a chic and essentialness overwhelming
material at any rate it's amazing that strong waste is at
times utilized by utilize the strong as a reused strong blend
(RCA) to use for the change limits. Or maybe it's essentially
disposed of in landfills.
2. MATERILAS
2.1.1 Cement
In this experimental study, Ordinary Portland Cement 53
grades, conforming to IS: 8112-1989 was used. The
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 04 Issue: 09 | Sep -2017 www.irjet.net p-ISSN: 2395-0072
© 2017, IRJET | Impact Factor value: 5.181 | ISO 9001:2008 Certified Journal | Page 1136
different laboratory tests were conducted on cement to
determine the physical and mechanical properties of the
cement used are shown in
Table 1
2.1.2 Aggregates
Locally available natural sand with 4.75 mm maximum size
confirming to class II- IS 383 was used as fine aggregate,
having specific gravity, fineness modulus and unit weight
as given in Table 3 and crushed stone with 16mm
maximum size having specific gravity, fineness modulus
and unit weight as given in Table 3 was used as coarse
aggregate. Table 2 gives the physical properties of the
coarse and fine aggregates
Table 2: Physical Properties of coarse aggregate and
fine aggregate
Table 2.3 Physical properties of Coarse Aggregate
2.1.3 Water
Ordinary potable water available in the laboratory has
been used.
3. Testing Procedures
This paper entailed subjecting the designed concrete mixes
to a series of tests to evaluate the strength, and other
properties. For this experiment, it was important to
monitor the strength development with time to adequately
evaluate the strength of each concrete mix. For each test, 3
samples from each mix were tested at each curing age, ad
the average values were used for analysis. The following
sections present the procedures used for the various tests.
3.1Compression Strength Test
One of the most important properties of concrete is the
measurement of its ability to withstand compressive loads.
This is referred to as a compressive strength and is
expressed as load per unit area. One method for
determining the compressive strength of concrete is to
apply a load at a constant rate on a cube (150×150×150
mm), until the sample fails. The compression tests
performed in this project were completed in accordance
with IS standard 516 “Methods of Tests for Strength of
Concrete”. The apparatus used to determine the
compressive strength of concretes in this experimental
work was a universal testing machine (UTM). For this
study samples were tested for compression testing at 7,
28, 56 days of curing. The compressive strength of the
concrete in terms of pressure was then calculated using
the Equation
fc=P/A
Where,
fc = Compressive Strength of Concrete, (Kpa or psi)
P = Maximum load applied (KN or lb), and
A = The cross-sectional area of sample (mm2 or in2)
4.3.1 FLEXURE TEST ON CONCRETE:
Flexure in general is nothing but bending. In reinforced
concrete members, little dependence is on the tensile
strength of concrete since steel bars are provided to resist
all the tensile force. However, tensile stresses are likely to
develop in concrete due to shrinkage, temperature
variation and many other reasons.
Properties Values
water absorption 0.2 to 0.4 %
Fineness modulus 3.43
Specific gravity 4.05
bulk density (gm/cc) 2.20
property Fine
aggregate
Coarse
aggregate
Specific
gravity
2.66 2.95
Fineness
modulus
3.1 7.96
Surface
texture
Smooth --
Practical
shape
rounded angular
Physical properties Results
Fineness 8%
Normal consistency 31.5%
Vicat initial setting
time(minutes)
43mins
Vicat final setting time
(minutes)
256min
Specific gravity 3.15
7-days compressive
strength
39.65
28-days compressive
strength
54.86
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 04 Issue: 09 | Sep -2017 www.irjet.net p-ISSN: 2395-0072
© 2017, IRJET | Impact Factor value: 5.181 | ISO 9001:2008 Certified Journal | Page 1137
TEST PROCEDURE:
At the time of testing the cured cylindrical specimens are
surface dried. It is then placed along its length over the
lower plate of the universal testing machine (UTM) for
flexure. The top plate is lowered till it touches the top
surface of the specimen. The specimen is subjected to a 2
point load by operating the flexure testing machine at
increasing rate. The dial gauge reading is noted when the
specimen yields. From the number of divisions obtained
from the dial gauge reading, we see the chart provided by
the manufacturer to get the force applied in kgf. –‘P’
Flexure strength: (P×l/bd2).
4. RESULTS AND DISCUSSION
Compression test results of concrete
%
replacem
ent
3
days
N/m
m2
7
days
N/m
m2
14da
ys
N/m
m2
28
days
N/m
m2
56
days
N/m
m2
90
days
N/m
m2
0% 40.52 49.99 51.88 69.3 71.23 70.12
10% 40.08 49.95 50.32 68.9 70.60 69.16
20% 40.45 49.93 52.32 68.3 70.13 68.14
30% 38.23 48.35 50.0 67.02 69.96 67.47
40% 36.78 47.10 47.22 59.21 59.12 57.39
Compressive strength vs age of concrete
Flexural strength
Sl no %
replacement
Flexure
strength
(N/mm2)
1 0 4.83
2 10 4.69
3 20 4.59
4 30 3.90
5 40 3.49
5. CONCLUSIONS
• From the compressive strength results of the
concrete it can be concluded that both the natural
and recycled aggregate concrete gain strength
with age.
• But at any instant the strength of recycled
aggregate concrete is lower than the strength of
natural aggregate concrete.
• The greater the replacement ratio, the lesser is
the strength developed in the concrete.
• The compressive strength of 40% recycled
aggregate concrete is 14.36% lower than that of
natural aggregate concrete while that of 10%
recycled aggregate concrete is just 0.55% lower
than that of natural aggregate concrete
• From the compression test results it can be
concluded that up to 30% replacement of natural
aggregates with recycled aggregates there is no
considerable reduction in strength of concrete and
hence can be considered as optimum replacement
without compromise on strength.
The flexural strength of 40% RAC is 27.45% lower than
that of NAC while that of 10% RAC is 3.48% lower
than that of NAC
0
10
20
30
40
50
60
70
80
1 3 5 7 9
3 days N/mm2
7 days N/mm2
14days N/mm2
28 days N/mm2
56 days N/mm2
90 days N/mm2
0
2
4
6
1 2 3 4 5
Flexure strength
(N/mm2)
Flexure
strength
(N/mm2)
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 04 Issue: 09 | Sep -2017 www.irjet.net p-ISSN: 2395-0072
© 2017, IRJET | Impact Factor value: 5.181 | ISO 9001:2008 Certified Journal | Page 1138
6.1REFERENCES:
 Aitkin, P.C., “High-performance Concrete”, E & FN
Spoon, UK, 1998
 de Garrard, F and Mailer, Y, “Engineering
Properties of Very High Performance Concretes”
High-Performance Concrete - From Material to
Structure,(Editor- Mailer),E&FN Spoon, 1994,
London, pp 85 -114.
 Had eel Mariah, Ghazi Al-Katie , Effect of basalt
and limestone aggregate combinations on Super
pave aggregate properties
 Hamadallah Mohammad Al-Baja ,The Use of Basalt
Aggregates in Concrete Mixes in Jordan, ,Jordan
Journal of Civil Engineering, Volume 2, No. 1, 2008
 Hamadallah M. Al-Baja Comparison between
Composite Beam of Limestone and Basalt
Concrete Jordan Journal of Civil Engineering,
Volume 3, No. 3, 2009
 IS: 456 – 2000 (Fourth Revision) Indian Standard
Plainand Reinforced Concrete Code of Practice.
 IS: 383-1970 (Second Revision), Specifications for
Coarse and Fine Aggregates from Natural
Resources for Concrete.
 IS: 10262-2009 (first revision), Concrete Mix
Proportioning Guidelines
Mahidar
P.G. Student
Siddartha educational academy group of institutions
Tirupati
Andhra Pradesh.
BIOGRAPHY:

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Experimental Investigation on Concrete with coarse Aggregate Replaced with Waste Concrete aggregate

  • 1. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 04 Issue: 09 | Sep -2017 www.irjet.net p-ISSN: 2395-0072 © 2017, IRJET | Impact Factor value: 5.181 | ISO 9001:2008 Certified Journal | Page 1135 EXPERIMENTAL INVESTIGATION ON CONCRETE WITHCOARSE AGGREGATE REPLACED WITH WASTE CONCRETEAGGREGATE 1MAHIDHAR, 2P.GOPIKRISHNA 1 P.G. Student, Siddartha educational academy group of institutions, Tirupati 2 Asst. Professor ,Siddartha educational academy group of institutions, Tirupati -----------------------------------------------------------------------------***---------------------------------------------------------------------------- Abstract: Today ecological investigations are talking about the reusing and reuse of waste materials and giving awesome significance. Solid waste, fly ash, rice husk and other distinctive sorts of waste material create a lot of waste. Catastrophic event, for example, earth tremors create extensive measure of waste concrete. Removing the waste materials far from the calamity site causes money related and condition issues. Keeping in mind the end goal to keep these issues squander material ought to be reused and reused. As indicated by an examination appointed by Technology Information Forecasting and Assessment Council (TIFAC), 70% of the development business doesn't know about reusing procedures. Focal Pollution Board has assessed current quantum of strong waste era in India to the tune of 48 million tons per annum out of which squander from development industry represents over 25%. The aggregate quantum of waste from industry in India is assessed to be 12 to 14.7 million tons for each annum out of which 7-8 million tons are concrete and block squander ( Naguchi, 2012). In Present examination the potential use of waste solid total for making new cement was looked into. The properties of reused totals were tried for use in concrete. M-60 review solid blend was composed and new cements were made with 10%, 20%,30% and 40% coarse reused totals supplanting the characteristic total. Different tests were performed on crisp and solidified cement for it toughness properties. The outcomes show that the properties of the cements made with characteristic total and waste solid total up to 40% have just slight contrasts. KEY WORDS: CEMENT, AGGREGATES, WASTE CONCRETE, COMPRESSIVE STRENGTH,FLEXURE STRENGTH etc.. 1. INTRODUCTION Concrete is a champion among the most by and large used improvement material expediting an interest for it. As an outcome of this, there is an extension in the enthusiasm for its constituents like the coarse aggregates, sand, cement and water. This addition looked for after is making wide quarrying of ordinary sums as it is required as coarse aggregates in strong era besides it outlines the critical constituent by mass in bond. Remembering the true objective to have property being developed there has been store of substitution for different constituents of bond by discretionary building materials. as a choice, waste aggregates like assembling plant influenced sand to chamber scoria, fly ash, extended earth, broken pieces and steel may be used wherever fittingly. it's few preferences like low esteem, general settlement of material, limit, low essentialness intrigue and use underneath exceptionally amazing environmental conditions. The purpose of any property improvement is to decrease the impact on setting of any advancement over its life expectancy. Cement is that the essential material used being developed everywhere the globe. Because of extension in Construction and Demolition practices far and wide, the strong misuses made because of pounding conjointly will increase. Regardless this waste isn't used for any reason that is absolutely setback inside the economy of the country as a delayed consequence of general resources square measure depleting at a speedy pace. continuously the created strong misuses cause bona fide move issues in light of the way that the regions don't give off an impression of being set up to comprehend the best reaction for it while not capable the setting. we in general understand that the chief normal watch everywhere the globe just in case of most of the materials (paper, plastic, versatile, wood, cement, et cetera.) is use to save heaps of the trademark resources and setting. Concrete is such a chic and essentialness overwhelming material at any rate it's amazing that strong waste is at times utilized by utilize the strong as a reused strong blend (RCA) to use for the change limits. Or maybe it's essentially disposed of in landfills. 2. MATERILAS 2.1.1 Cement In this experimental study, Ordinary Portland Cement 53 grades, conforming to IS: 8112-1989 was used. The
  • 2. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 04 Issue: 09 | Sep -2017 www.irjet.net p-ISSN: 2395-0072 © 2017, IRJET | Impact Factor value: 5.181 | ISO 9001:2008 Certified Journal | Page 1136 different laboratory tests were conducted on cement to determine the physical and mechanical properties of the cement used are shown in Table 1 2.1.2 Aggregates Locally available natural sand with 4.75 mm maximum size confirming to class II- IS 383 was used as fine aggregate, having specific gravity, fineness modulus and unit weight as given in Table 3 and crushed stone with 16mm maximum size having specific gravity, fineness modulus and unit weight as given in Table 3 was used as coarse aggregate. Table 2 gives the physical properties of the coarse and fine aggregates Table 2: Physical Properties of coarse aggregate and fine aggregate Table 2.3 Physical properties of Coarse Aggregate 2.1.3 Water Ordinary potable water available in the laboratory has been used. 3. Testing Procedures This paper entailed subjecting the designed concrete mixes to a series of tests to evaluate the strength, and other properties. For this experiment, it was important to monitor the strength development with time to adequately evaluate the strength of each concrete mix. For each test, 3 samples from each mix were tested at each curing age, ad the average values were used for analysis. The following sections present the procedures used for the various tests. 3.1Compression Strength Test One of the most important properties of concrete is the measurement of its ability to withstand compressive loads. This is referred to as a compressive strength and is expressed as load per unit area. One method for determining the compressive strength of concrete is to apply a load at a constant rate on a cube (150×150×150 mm), until the sample fails. The compression tests performed in this project were completed in accordance with IS standard 516 “Methods of Tests for Strength of Concrete”. The apparatus used to determine the compressive strength of concretes in this experimental work was a universal testing machine (UTM). For this study samples were tested for compression testing at 7, 28, 56 days of curing. The compressive strength of the concrete in terms of pressure was then calculated using the Equation fc=P/A Where, fc = Compressive Strength of Concrete, (Kpa or psi) P = Maximum load applied (KN or lb), and A = The cross-sectional area of sample (mm2 or in2) 4.3.1 FLEXURE TEST ON CONCRETE: Flexure in general is nothing but bending. In reinforced concrete members, little dependence is on the tensile strength of concrete since steel bars are provided to resist all the tensile force. However, tensile stresses are likely to develop in concrete due to shrinkage, temperature variation and many other reasons. Properties Values water absorption 0.2 to 0.4 % Fineness modulus 3.43 Specific gravity 4.05 bulk density (gm/cc) 2.20 property Fine aggregate Coarse aggregate Specific gravity 2.66 2.95 Fineness modulus 3.1 7.96 Surface texture Smooth -- Practical shape rounded angular Physical properties Results Fineness 8% Normal consistency 31.5% Vicat initial setting time(minutes) 43mins Vicat final setting time (minutes) 256min Specific gravity 3.15 7-days compressive strength 39.65 28-days compressive strength 54.86
  • 3. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 04 Issue: 09 | Sep -2017 www.irjet.net p-ISSN: 2395-0072 © 2017, IRJET | Impact Factor value: 5.181 | ISO 9001:2008 Certified Journal | Page 1137 TEST PROCEDURE: At the time of testing the cured cylindrical specimens are surface dried. It is then placed along its length over the lower plate of the universal testing machine (UTM) for flexure. The top plate is lowered till it touches the top surface of the specimen. The specimen is subjected to a 2 point load by operating the flexure testing machine at increasing rate. The dial gauge reading is noted when the specimen yields. From the number of divisions obtained from the dial gauge reading, we see the chart provided by the manufacturer to get the force applied in kgf. –‘P’ Flexure strength: (P×l/bd2). 4. RESULTS AND DISCUSSION Compression test results of concrete % replacem ent 3 days N/m m2 7 days N/m m2 14da ys N/m m2 28 days N/m m2 56 days N/m m2 90 days N/m m2 0% 40.52 49.99 51.88 69.3 71.23 70.12 10% 40.08 49.95 50.32 68.9 70.60 69.16 20% 40.45 49.93 52.32 68.3 70.13 68.14 30% 38.23 48.35 50.0 67.02 69.96 67.47 40% 36.78 47.10 47.22 59.21 59.12 57.39 Compressive strength vs age of concrete Flexural strength Sl no % replacement Flexure strength (N/mm2) 1 0 4.83 2 10 4.69 3 20 4.59 4 30 3.90 5 40 3.49 5. CONCLUSIONS • From the compressive strength results of the concrete it can be concluded that both the natural and recycled aggregate concrete gain strength with age. • But at any instant the strength of recycled aggregate concrete is lower than the strength of natural aggregate concrete. • The greater the replacement ratio, the lesser is the strength developed in the concrete. • The compressive strength of 40% recycled aggregate concrete is 14.36% lower than that of natural aggregate concrete while that of 10% recycled aggregate concrete is just 0.55% lower than that of natural aggregate concrete • From the compression test results it can be concluded that up to 30% replacement of natural aggregates with recycled aggregates there is no considerable reduction in strength of concrete and hence can be considered as optimum replacement without compromise on strength. The flexural strength of 40% RAC is 27.45% lower than that of NAC while that of 10% RAC is 3.48% lower than that of NAC 0 10 20 30 40 50 60 70 80 1 3 5 7 9 3 days N/mm2 7 days N/mm2 14days N/mm2 28 days N/mm2 56 days N/mm2 90 days N/mm2 0 2 4 6 1 2 3 4 5 Flexure strength (N/mm2) Flexure strength (N/mm2)
  • 4. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 04 Issue: 09 | Sep -2017 www.irjet.net p-ISSN: 2395-0072 © 2017, IRJET | Impact Factor value: 5.181 | ISO 9001:2008 Certified Journal | Page 1138 6.1REFERENCES:  Aitkin, P.C., “High-performance Concrete”, E & FN Spoon, UK, 1998  de Garrard, F and Mailer, Y, “Engineering Properties of Very High Performance Concretes” High-Performance Concrete - From Material to Structure,(Editor- Mailer),E&FN Spoon, 1994, London, pp 85 -114.  Had eel Mariah, Ghazi Al-Katie , Effect of basalt and limestone aggregate combinations on Super pave aggregate properties  Hamadallah Mohammad Al-Baja ,The Use of Basalt Aggregates in Concrete Mixes in Jordan, ,Jordan Journal of Civil Engineering, Volume 2, No. 1, 2008  Hamadallah M. Al-Baja Comparison between Composite Beam of Limestone and Basalt Concrete Jordan Journal of Civil Engineering, Volume 3, No. 3, 2009  IS: 456 – 2000 (Fourth Revision) Indian Standard Plainand Reinforced Concrete Code of Practice.  IS: 383-1970 (Second Revision), Specifications for Coarse and Fine Aggregates from Natural Resources for Concrete.  IS: 10262-2009 (first revision), Concrete Mix Proportioning Guidelines Mahidar P.G. Student Siddartha educational academy group of institutions Tirupati Andhra Pradesh. BIOGRAPHY: