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ISSN: 2248-9622, Vol. 5, Issue 8, (Part - 4) August 2015, pp.17-32
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Durability Studies of Fly Ash Based Geopolymer Concrete
Salmabanu Luhar*, Urvashi Khandelwal
Research Scholar, Malaviya National Institute of Technology, Jaipur-302017, Rajasthan, India
ABSTRACT
A detailed study on the durability of geopolymer concrete has been done. Geopolymer concrete is an
environment friendly concrete which has lower carbon footprint as compared to that of conventional concrete. In
this study, cement has been replaced by fly ash and the properties such as compressive strength, sulphur
resistance, acid resistance, water absorption, sorptivity and chloride attack have been studied. Class F fly ash has
been used and geopolymer concrete was heat cured for 24 hours under 75◦C. It was observed that use of
geopolymer in concrete not only reduces its greenhouse footprint but, also increases its strength and resistivity
to harmful acids.
KEYWORDS: Geopolymer concrete, fly ash, compressive strength, control concrete, sulphate resistance, acid
resistance, sorptivity.
I. INTRODUCTION
With increasing concern about environment,
sustainable development and green design issues
have become an important part of civil engineering.
Geopolymer concrete is one such step taken towards
sustainable development. The manufacturing of
conventional concrete releases a considerable amount
of carbon di-oxide in the atmosphere. A study shows
that its production contributes to 7% of the global
CO2 emissions. Geopolymer concrete is an eco-
friendly material of construction which has lower
carbon footprint than conventional concrete.
Geopolymer concrete is made from industrial waste
materials like fly ash, GGBS etc. which contain
alumina-silicate by their alkali activation.
Geopolymer not only reduce the greenhouse footprint
of the concrete but also enhances its mechanical
properties. Geopolymer concrete resists chloride
penetration and acid resistance. Also, it has very low
creep and shrinkage. Geopolymer has been divided
into nine classes among which the class with
alumina-silicates is the most popular for use in
concrete.
In this study, the properties fly-ash based
geopolymer concrete have been studied in detail.The
main objectives of this study are to study the change in
compressive strength of geopolymer concrete with
change in fly ash content, to study durability
properties of geopolymer concrete i.e. Permeability,
Acid resistance, Sulphate resistance, Chloride attack,
Sorptivity after various days of exposure and its
comparison with control concrete and to study effect
of accelerated corrosion on Geopolymer Concrete
and its comparison with control concrete.
II. CONCRETE MIX DESIGN
2.1 Geopolymer concrete:
Mixdesignofgeopolymerconcreteiscalculatedfro
mthedensityofgeopolymerconcrete.Generally,inthede
signofgeopolymerconcretemix,coarseandfineaggregat
eshave been taken as 75% of entire mix by mass. This
value is similar to that usedinOPC concrete in which
they have been in the range of 75% to 80% of
theconcretemix by mass. Fine aggregate has been
taken as 30% of the total
aggregate.Theaveragedensityofflyashbasedgeopolyme
rconcretehasbeenconsideredsimilartothat of OPC
concrete of 2400 kg/m3 based on literaturesurvey.
The combined mass of fly ash and alkaline liquid
arrived from the density of geopolymer concrete.
From the combined mass, using ratio of fly ash to
alkaline liquid the amount of fly ash and alkaline
solution is determined. By taking the ratio of sodium
silicate solution to sodium hydroxide solution, find
out the mass of sodium silicate solution and sodium
hydroxide solution is calculated by above procedure
and issued for mix design.
The following parameters were kept constant for
various trial mixes based on past work carried out
[26].
• Alkaline liquid to Fly Ash ratio =0.4
• Sodium Silicate to Sodium Hydroxide ratio =2.0
• Molarity=M14
• Curing temperature = 750C
• Curing Time = 24hours
• Rest Period = 1day
• Admixture Dosage =2%
In order to achieve equivalent compressive
strength of M25 grade of control concrete, various
permutations and combinations were done by keeping
RESEARCH ARTICLE OPEN ACCESS
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the above parameters constant and varying the fly ash
and water content with different mixes. The mix
design procedure is as follow:
Mix Design for Fly ash (FA) content= 300kg/m3
Alkaline solution/Fly ash =0.4
Alkaline solution = 0.4*Fly ash
300 kg = (mass of fly ash + alkaline sol.)/1.4
Mass of FA + alkaline solution = 420 kg
Mass of alkaline solution= 120 kg
Total = density of concrete – (mass of FA +
alkaline solution)
= 2400-420
= 1980kg/m
3
% of total aggregate = 82.5%
Fine aggregate = 30% of total aggregate
30×1980
100
=
594.00kg/m
3
Coarse aggregate = 1980−594
=
1386.00kg/m
3
Alkaline liquid = NaOH +Na2SiO3
NaOH/Na2SiO3= 2.0
NaOH = 40 Kg/m3
Na2SiO3= 80 Kg/m3
Extra water = 15%
=45.00kg/m
3
Admixture Dosage(2%) = 6.00kg/m
3
The proportions of various constituents are as shown
in table 5.
Table 5: Mix Design of M25 Grade of Geopolymer
Concrete
Constituents Qty. (Kg/m3)
Fly ash 300.00
Fine aggregate 594.00
Coarse aggregate 1386.00
NaOH 40.00
Na2SiO3 80.00
Admixture(2%) 6.00
Water(15%) 45.00
III. TESTING:
4.1.Compressive Strength
The compressive strength of geopolymer
concrete has been evaluated on a 2000 kN capacity
hydraulic testing machine .For the compressive
strength test, cubes of size 150mm x 150mm x 150
mm are tested in compression. Equation of finding
out compressive strength of the cube specimens is
given below:
Compressive Strength(N/mm
2
)= P * 103
/A
P = Failure load of cube (kN)
A = Area of cube (150 x 150) (mm2)
2.2. Durability tests:
The following tests were performed on geo
polymer and control concrete to study the durability a
spect of geo polymer concrete and to compare results
with control concrete.
4.2.1. Sulphate resistance:
The test was performed to study the effect of
sulphate on concrete. Sulphate may be present in soil
or ground water which comes in to the contact of
concrete and affect it.
• Test Specimens
Test specimens for compressive strength and
change in mass test were 150X150X150mm cubes of
control concrete and geopolymer concrete each. 3
specimens for each test were prepared compressive
strength and change in mass to take average result of
the specimen.
• Test Parameters
The sulphate resistance of control concrete and
geopolymer concrete were evaluated by measuring
the residual compressive strength and change in mass
after sulphate exposure. Cubes were immersed in
solution after 28 days of curing period for a specific
exposure period. The test parameters for sulphate
resistance test are presented in Table 6.
Table 6:Test Parameters for Sulphate Resistance Test
• Test Procedure
Sodium sulphate (Na2SO4) solution with 5%
concentration was used as the standard exposure
solution. The specimens were immersed in the
sulphate solution in a tank. To prepare the solution of
Parameters to
study
Specimens Exposure
period(days)
Change in
compressive
strength
Cube150×150×1
50mm
30,60,90
change in mass Cubes
150×150×150mm
30,60,90
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5% concentration, for each 100 gm solution 95 gm of
water and 5 gm of Sodium sulphate powder is added.
After preparation of the solution pH value of the
solution is measured by using digital pH meter. In
order to maintain the concentration of sodium
sulphate throughout the test, the pH value of the
solution was measured at every 15 days interval and
by considering the initial pH as reference sodium
sulphate powder or water was added and by trial and
error initial pH value is achieved.
• Change in Compressive Strength
The change in compressive strength after
sulphate exposure was determined by testing the
compressive strength of the specimens after 30, 60
and 90 days of exposure. The specimens were tested
in saturated surface dry (SSD) condition. For the SSD
condition, the specimens were removed from the
sulphate solution, allowed it to dry and then tested in
compression testing machine available at laboratory.
• Change inMass
Change in mass of specimens was measured after
various exposure period i.e. 30, 60 and 90 days. The
weight of each specimen was measured before
immersion in the solution. After the exposure period
the specimen were taken out and left to air dry for a
week in the laboratory ambient condition. Then
weights of the specimens were measured using the
weighing scale available in laboratory and from that
change in mass was calculated.
4.2.2. Acid resistance:
The test was performed to study the effect of
sulphuric acid on geopolymer concrete and its
comparison with control concrete.
• Test Specimens
Test specimens for compressive strength and
change in mass test were 150×150×150mm cubes of
control concrete and geopolymer concrete each. 3
specimens for each test were prepared compressive
strength and change in mass to take average result of
the specimen.
• Test Parameters
The acid resistance of control concrete and
geopolymer concrete were evaluated by measuring the
residual compressive strength and change in mass after
acid exposure. Cubes were immersed in solution after
28 days of curing period for a specific exposure
period. The test parameters for acid resistance test
are presented in Table 7.
Table 7. Test Parameters for Acid Resistance Test
Parameters to
study
Specimens Exposure
period(days)
Change in
compressive
strength
Cube150×150
×150mm
30,60,90
change in mass Cubes
150×150×150
mm
30,60,90
• Test Procedure
Sulphuric acid (H2SO4) solution with 5%
concentration was used as the standard exposure
solution. The specimens were immersed in the acid
solution in a tank. To prepare the solution of 5%
concentration, for each 100gm of solution 95gm of
water and 5 gm of sulphuric acid (by weight) is
added. After preparation of the solution pH value of
the solution is measured by using digital pH meter. In
order to maintain the concentration of throughout the
test, the pH value of the solution was measured at
every 15 days interval and by considering the initial
pH as reference sulphuric acid or water was added
and by trial and error initial pH value is achieved.
• Change in CompressiveStrength
Thechangeincompressivestrengthafteracidexposu
rewasdeterminedbytestingthe compressive strength of
the specimens after selected periods of
exposure.Thespecimensweretestedinsaturatedsurface
dry(SSD)condition. For the SSD condition, the
specimens were removed from the acid solution,
loose particles were removed using wire brush.
Surface preparation was done using cement
mortar(1:3) and then tested in compression testing
machine available at laboratory.
• Change inMass
Changeinmassofspecimenswasmeasuredaftervari
ousexposureperiod.Theweightof each specimen was
measured before immersion in to the solution. After
theexposureperiodthespecimenweretakenoutandleftto
airdryforaweekinthelaboratorycondition.Thenweights
ofthespecimensweremeasuredusingtheweighingscalea
vailableinlaboratoryandfromthatchangeinmasswascal
culated.
4.2.3. Chloride attack:
The effect of chloride on geopolymer and control
concrete were studied through this test. Marine
structures are subjected to chloride attack and due to
the penetration of chloride the reinforcement is
subjected to corrosion.
• Test Specimens
Test specimens for compressive strength and
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change in mass test were 150×150×150mm cubes of
control concrete and geopolymer concrete each. 3
specimens for each test were prepared compressive
strength and change in mass to take average result of
the specimen.
• Test Parameters
Thechlorideresistanceofcontrolconcreteandgeopo
lymerconcretewereevaluatedbymeasuringtheresidualc
ompressivestrengthafterchlorideexposure.Cubeswerei
mmersedinsolutionafter28daysofcuringperiod.Thetest
parametersforsulphateresistancetestarepresentedinTab
le 8.
Table 8. Test Parameters for Chloride Attack Test
Parameters tostudy Specimens Exposure
period(d
ays)
Change in
compressive strength
Cube150×150
×150mm
30,60,90
• Test Procedure
Sodium Chloride (Nacl) solution with 3%
concentration was used as the standard exposure. The
specimens were immersed in the Sodium Chloride
solution in a tank. To prepare the solution of 3%
concentration, for each 100gm solution 97gm of
water and 3gm of Sodium Chloride powder is added.
After preparation of the solution pH value of the
solution was measured by using digital pH meter. In
order to maintain the concentration of sodium
sulphate throughout the test, the pH value of the
solution was measured at every 15 days interval and
by considering the initial pH as reference, sodium
chloride powder or water is added and by trial and
error initial pH value was achieved.
• Change in Compressive Strength
Change in compressive strength after chloride
exposure was determined by testing the compressive
strength of the specimens after selected periods of
exposure. The specimens were tested in saturated
surface dry (SSD) condition. For the SSD condition,
the specimens were removed from the chloride
solution, allowed it to dry and then tested in
compression testing machine available at laboratory.
4.2.4. Sorptivity:
Thesorptivitytestisasimpleandrapidtesttodetermi
nethetendencyofconcreteto absorb water by capillary
suction. The test was developed by Hall (1981) and is
based on Darcy’slawo fun saturated flow.
• Test Specimens
Test specimens for compressive strength and
change in mass test were 150×150×150mm cubes of
control concrete and geopolymer concrete each. 3
specimens for each test were prepared compressive
strength and change in mass to take average result of
the specimen.
• Test Procedure
The samples were pre-conditioned for 7 days in
hot airovenat 500C. The sides of the specimen were
sealed in order to achieve unidirection alflow. Locally
availablewaxandresinwith50:50proportions was used
as sealant. Weights of the specimen after sealing were
taken as initial weight. The in itialmass of the sample
was taken and at time 0 it was immersed to a depth of
5-10 mm in the water. At selected times (typically 1,
2, 3, 4, 5, 9, 12, 16, 20 and 25 minutes) the sample
was removed from the water, the stop watch stopped,
excess water blotted off with a damp paper towel or
cloth and the sample weighed. It was then replaced in
water and stop watch was started again.
The gain in mass per unit area over the density of
water is plotted versus the square root of the elapsed
time. The slope of the line of best fit of these points
(ignoring the origin) is reported as the sorptivity.
ASTM – 1585 -04 were followed to conduct the test.
4.2.5. Water absorption:
Waterabsorptioncharacteristicofconcreteplaysani
mportantroleforthedurability.Thetestwasperformtoeva
luatethewaterabsorptioncharacteristicsofgeopolymer
and controlconcrete.
• Test Specimens
Testspecimensforcompressivestrengthandchangei
nmasstestwere150×150×150mmcubesofcontrolconcr
eteandgeopolymerconcreteeach.3specimensforeachte
stwerepreparedcompressivestrengthandchangeinmass
totakeaverageresultofthespecimen.
• TestProcedure
Test specimens were oven dried at 1050C for 24
hours duration using hot air oven. After oven dry the
specimens were immersed in water for 24 hours
duration. Absorption characteristic of concrete will
be evaluated by difference in weight of specimen
after complete drying inovenat 1050Cand weight after
immersion in water.
4.2.6. Accelerated corrosion:
Corrosion of reinforcement cause cracking and
spalling of concrete and results in to reduction of life
of structure. Corrosion resistance is an important
factor for the marine and coastal structures. Test is
performed to study the corrosion resistance
characteristic of geopolymer and control concrete.
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• Test Specimens
Test specimens for compressive strength and
change in mass test were 150×150×150mm cubes of
control concrete and geopolymer concrete each. 3
specimens for each test were prepared compressive
strength and change in mass to take average result of
the specimen.
• Test Setup and Procedure
The test specimen were immersed in NaCl
solution with 5% concentration upto 2/3 height after
28 days of curing. Then the exposed steel bars were
connectedtothepositiveterminalofaconstant30voltDC
powersupply,tomakethesteelbarsactasanodes.Thishigh
voltagewasusedtoacceleratethecorrosionandshortenth
etestperiod.ThenegativeterminaloftheDCpowersource
wasconnectedto a stainless steel bar, to make the
stainless steel bar act as cathode.
Whencrackisinitiatedinthespecimenbystressescausedb
ybuildup ofcorrosionproducts,theelectrolyte solution
has a free path to the steel. This results in a
suddenincreasein current. So, in order to determine
the time at which the current was recordedatdifferent
timeintervals.
IV. RESULTS:
5.1. Compressive strength:
The results showed that the compressive strength of
geopolymer concrete increases with increase in fly ash
content and decreases with increase in extra water
content. GC-275 (10%) gives strength result 29.33MPa
and GC-300(10%) gives 35.55 Mpa strength, hence any
range of fly ash content ranges in between these two
values can give the target mean strength (31.6MPa).
The workability of these mixes were found to be poor
and resulted into honeycombing in the test cubes. So
in order to increase the workability various mix
combination and permutation was done with higher
water content. After various combinations GC-
300(15%) gave strength of 32.44 MPa with desired
workability, so this mix was adopted for casting of all
the geopolymer concrete specimens for various studies.
Table 9. Compressive Strength Results of
Geopolymer concrete
Sr.
No.
Notation Age of
Specimen
(Days)
Avg. Comp.
Strength
1 GC-250*
(10%)
3 18.07
2 GC-
275(10%)
3 29.33
3 GC-300(10%) 3 35.55
4 GC-
325(10%)
3 36.81
5 GC-350(10%) 3 43.11
6 GC-
375(10%)
3 49.18
7 GC-
300(12.5%)
3 37.18
8 GC-285
(12.5%)
3 35.59
9 GC-
285(15%)
3 28.89
10 GC-300(15%) 3 32.44
* GC-250 (10%) = Fly Ash content 250kg/m3
with 10% extrawater
5.2. Sulphate resistance:
A series of tests were performed to study the
sulphate resistance of fly ash based geopolymer
concrete. The test specimens were soaked in 5%
sodium sulfate (Na2SO4) solution. The sulfate
resistance was evaluated based on visual appearance,
change in mass, and change in compressive strength
after sulfate exposure up 30, 60 and 90 days period.
The results are compared with control concrete
specimens. All geopolymer specimens were heat-cured
at 750C for 24 hours. PH value of the solution was
checked at 15 days interval and maintained
throughout the test period.
Visual appearance:
The visual appearances of test specimens after
different exposures are shown in Figure 5. It can be
seen from the visual appearance of the test specimens
after soaking in sodium sulfate solution for the
exposure periods of 30, 60 and 90 days that there was
no significant change in the appearance of the
specimens compared to the condition before they
were exposed. However, white patches were
observed on the specimens. There was no sign of
surface erosion, cracking or spalling on the
specimens.
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Table10: Change in Mass of Concrete for sulphate exposure
SodiumSulphate(5%)
Typeof
Concrete
Notation Wtbefore
exposure
Wtafter
exposure
%Gain Exposure
Exposure
GC
GC-1M 8.64 8.77 1.54 1Month
GC-2M 8.58 8.72 1.63 2Month
GC-3M 8.65 8.82 2.00 3Month
CC
CC-1M 8.77 8.80 0.30 1Month
CC-2M 8.65 8.68 0.39 2Month
CC-3M 8.66 8.70 0.42 3Month
Figure 5. Visual Appearance of Geopolymer (Left) and Control (Right) Concrete
Change in Mass
Figure4.3 presents the test results on the change in mass of specimens soaked in sodium sulfate solution for
30,60 and 90 days period as a percentage of the mass before exposure. There was no reduction in the mass of the
specimens, as confirmed by the visual appearance of the specimens. There was a slight increase in the mass of
specimens due to the absorption of the exposed liquid. The increase in mass of specimens soaked in sodium
sulphate solution was 1.54%, 1.6% and 2.00% for geopolymer concrete and 0.30%, 0.39% and 0.42% for control
concrete after exposure of 30, 60 and 90 days respectively. To study the effect of the exposure on quality of
concrete, Ultra pulse Velocity (UPV) readings were taken. As shown in Figure 6 no significant change in the
UPV reading shave been observed for both type of concrete.
Figure 6:ChangeinWeightforsulphateexposure
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Figure 6:Mass Gain for Sulphate Exposure
Figure 7: Change in Ultra Pulse Velocity Readings
Change in CompressiveStrength
Change in compressive strength has been determined by testing the concrete specimens after 30, 60 and 90
days of exposure of sodium sulphate solution, respectively. The concrete specimens exposed to sulphate
solution have been removed from the immersion tank, were allowed to dry at room temperature and then tested
in saturated surface dry condition. 28 day compressive strength of concrete specimens without any exposure has
been taken as the reference compressive strength for each type of concrete. Figure 8 presents the test results on
the change in compressive strength of concrete specimens exposed to sodium sulphate. No significant change
has been observed in both type of concrete due to sulphate exposure.
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Figure 8: Change in Compressive Strength for Sulphate Exposure
5.3 Acid Resistance
Acid resistance property of geo polymer concrete mixes has been studied by exposing the concrete
specimens in sulfuric acid for 30, 60 and 90 days periods. Various parameter evaluated are visual appearance,
change in mass and change in compressive strength after the exposure period of both type of concrete. pH value
of the solution was checked at 15 days interval and maintained throughout the test period.
Visual Appearance
Figure 9 compare the visual appearance of the geo polymer and control concrete specimens after soaking in
5% concentrations of sulfuric acid solution for 30, 60 and 90 days. It can be seen that the specimens exposed to
sulfuric acid undergoes erosion of the concrete surface. The damage observed in control concrete was
significantly higher than the geopolymer concrete for the same exposure period.
Figure 9: Visual Appearance of Geopolymer (Left) and Control (Right) Concrete
Change inMass
The test results on change in mass of specimens exposed in sulfuric acid for 30, 60 and 90 days exposure
periods are presented in Table 11. Percentage change in mass of specimen is calculated with difference in initial
weight and weight after the exposure period. Control concrete specimens have significant mass loss compared to
geopolymer concrete having same exposure. After4-5 days, coarse aggregates of control concrete were exposed as
the surface undergoes erosion. Initial surface erosion was significantly higher for control concrete. Geopolymer
concrete shows good resistance to acid and very less mass loss has been observed throughout the test.
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Table 11: Change in Mass of Concrete acid exposure
Sulphuric Acid(5%)
Typeof
Concrete
Notation Wtbefore
Exposure
Wtafter
exposure
%loss Exposure
Exposure
GC
GC-1M 8.65 8.62 0.31 1Month
GC-2M 8.44 8.41 0.43 2Month
GC-3M 8.50 8.46 0.51 3Month
CC
CC-1M 8.69 7.76 10.66 1Month
CC-2M 8.67 7.64 11.88 2Month
CC-3M 8.73 7.37 15.51 3Month
Figure 10: Change in Weight for Acid Exposure
Change in Compressive Strength
Change in compressive strength has been determined by testing the concrete specimens after 30, 60 and 90
days of exposure of sulphuric acid solution, respectively. The concrete specimens exposed to sulphuric acid
solution have been removed from the immersion tank, were allowed to dry at room temperature and then tested in
saturated surface dry condition. 28 day compressive strength of concrete specimens without any exposure has
been taken as the reference compressive strength for each type of concrete. Figure 12 presents the test results on
the change in compressive strength of concrete specimens exposed to sulphuric acid. High reduction observed in
control specimen upto 32% whereas in geopolymer specimen 7.5% reduction has been observed which suggest
that the effect of acid exposure on geopolymer concrete is low.
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Figure 11: Change in Mass Loss for Acid Exposure
Figure 12: Change in Compressive Strength for Acid Exposure
5.4. Chloride attack
Chloride resistance property of geopolymer concrete mixes has been studied by exposing the concrete specimens
in Sodium Chloride solution with 3% concentration for 30 and 90 days periods. There were no reduction in mass
and visual appearance observed. With this short exposure period, no major change in compressive strength
observed, only slight reduction in compressive strength took place as shown in Figure 13.
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Figure 13: Change in Compressive Strength for Chloride Attack
5.5. Sorptivity
Sorptivity property of both type of concrete has been study by performing the at 1, 2, 3, 4, 5, 9, 12, 16, 20
and 25 minutes time interval and change in weight of the specimen after each interval. The Table4.4 and Table
4.5 show the readings and calculations for each interval for control concrete and geopolymer concrete
respectively. The Sorptivity curve was found to be less linear compared to that of control concrete. The rate of
absorption, which has significant effect on durability property of concrete, was found less in geopolymer
concrete than the control concrete.
Table 12: Sorptivity Readings and Calculations of Control Concrete
Time
(Min.)
Weight
(kg)
Gainin
wt.(kg)
Cumulativegain
inWt(kg)
Vol.of
water(mm3)
Surface
area(mm2)
i(mm) Time
(min0.5)
0 8.403 0.000 0.000 0.000 22500 0.000 0
1 8.407 0.004 0.004 3666.667 22500 0.163 1.00
2 8.408 0.001 0.005 4666.667 22500 0.207 1.41
3 8.409 0.001 0.006 5666.667 22500 0.252 1.73
4 8.410 0.001 0.007 7000.000 22500 0.311 2.00
5 8.411 0.001 0.008 7666.667 22500 0.341 2.24
9 8.413 0.002 0.009 9333.333 22500 0.415 3.00
12 8.414 0.002 0.011 11000.000 22500 0.489 3.46
16 8.415 0.001 0.012 12000.000 22500 0.533 4.00
20 8.417 0.002 0.014 13666.667 22500 0.607 4.47
25 8.418 0.001 0.015 14666.667 22500 0.652 5.00
Sorptivity=0.124mm/min0.5
Table 13:SorptivityReadingsandCalculationsofGeopolymerConcrete
Time
(Min.)
Weight
(kg)
Gainin
wt.(kg)
Cumulativegain
inWt(kg)
Vol.of
water(mm3)
Surface
area(mm2)
i(mm) Time
(min0.5)
0 8.520 0.000 0.000 0.000 22500 0 0
1 8.523 0.003 0.003 3000.000 22500 0.1333 1.00
2 8.524 0.002 0.005 4666.667 22500 0.2074 1.41
3 8.525 0.001 0.006 5666.667 22500 0.2519 1.73
4 8.526 0.001 0.007 6666.667 22500 0.2963 2.00
5 8.526 0.000 0.007 6666.667 22500 0.2963 2.24
9 8.528 0.001 0.008 8000.000 22500 0.3556 3.00
12 8.529 0.001 0.009 9000.000 22500 0.4000 3.46
Salmabanu Luhar Int. Journal of Engineering Research and Applications www.ijera.com
ISSN: 2248-9622, Vol. 5, Issue 8, (Part - 4) August 2015, pp.17-32
www.ijera.com 28 | P a g e
16 8.530 0.001 0.010 10000.000 22500 0.4444 4.00
20 8.531 0.001 0.011 11000.000 22500 0.4889 4.47
25 8.531 0.001 0.012 11666.667 22500 0.5185 5.00
Sorptivity=0.090mm/min0.5
Figure 14: Sorptivity of Control Concrete
Figure 15: Sorptivity of Geopolymer Concrete
5.6. WaterAbsorption
Water absorption characteristics of the concrete plays an important role for the durability of the structure.
Ingress of water detoriates concrete and in reinforced concrete structure, corrosion of the bars took place which
results it no cracking and spalling of the concrete and ultimately reduce the life span of the structure. Test results
of water absorption test are shown in Table 14. The result indicates that the water absorption of geopolymer
concrete is less compared to control concrete. Although the difference in % of gain in weight is very less.
Salmabanu Luhar Int. Journal of Engineering Research and Applications www.ijera.com
ISSN: 2248-9622, Vol. 5, Issue 8, (Part - 4) August 2015, pp.17-32
www.ijera.com 29 | P a g e
Table 14: Water Absorption Test Results
Typeof
Concrete
Notation Initial
Wt.(kg)
OvenDry
Wt.(kg)
Wt.after
immersion
Gain
%
Avg.gain
%
GC
GC-1M 8.35 8.27 8.51 2.90
2.76GC-2M 8.30 8.22 8.44 2.68
GC-3M 8.25 8.17 8.39 2.69
CC
CC-1M 8.60 8.47 8.68 2.48
2.91CC-2M 8.59 8.46 8.69 2.72
CC-3M 8.47 8.23 8.52 3.52
16: Water Absorption of Concrete
Salmabanu Luhar Int. Journal of Engineering Research and Applications www.ijera.com
ISSN: 2248-9622, Vol. 5, Issue 8, (Part - 4) August 2015, pp.17-32
www.ijera.com 30 | P a g e
5.7. Accelerated CorrosionTest
This study evaluated the corrosion based durability characteristics of low calcium fly ash based geopolymer
concrete and its comparison with control concrete subjected to the marine environment. The resistance of corrosion
has been evaluated by measuring current readings of the specimen at regular interval and also by visual inspection
has been done. Ultrasonic Pulse Velocity (UPV) readings were also taken to study the change in concrete
quality due to the corrosion incorporated. Comparison of Current readings and UPV readings is shown in Figure
17 and Figure 18 respectively.
The crack initiation of control concrete were observed after 116 hours by change in current as well as visual
observation. Geopolymer specimen took longer time with crack initiation after 144 hours. The test results
indicated excellent resistance of the geopolymer concrete to chloride attack, with longer time to corrosion
cracking, comparedtocontrolconcrete.UPVresultsshowsthatthereductionofvelocityreadingsforgeopolymer
concrete was7.62%comparedtothatof10.26%thatofcontrolconcrete.
Halfcellpotentialmeterreadingswerealsotakentostudytheextentofcorrosioningeopolymerandcontrolconcretes
pecimen.Theinitialreadingsofgeopolymerconcretewere significantly higher than the control concrete, this may
be due to thealkalineliquidcomposedofsodiumsilicateandsodiumhydroxide.Eventhoughtheoccurrenceofcracking
in geo polymer specimen was delayed, the reading in dicate more corrosionin geo polymer specimen. Hence, these
results have beendiscarded.
Table 15: Current Readings
Unit Current(Amp.)
Specimen CC GC
Hours - -
0 0.84 1.58
24 0.57 0.95
44 0.61 1.05
53 0.64 1.13
72 0.66 1.21
96 0.70 1.31
116 0.90 1.37
144 - 1.73
Figure 17: Specimen Current Readings
Salmabanu Luhar Int. Journal of Engineering Research and Applications www.ijera.com
ISSN: 2248-9622, Vol. 5, Issue 8, (Part - 4) August 2015, pp.17-32
www.ijera.com 31 | P a g e
Figure 18: Ultra Pulse Velocity Readings for Accelerated Corrosion Test
Figure 18: Half Cell Potential Meter Readings for Accelerated Corrosion Test
V. CONCLUSION
 The test results demonstrate that heat-cured fly ash-
based geopolymer concrete has an excellent
resistance to sulfate attack. There is no damage
to the surface of test specimens after exposure to
sodium sulfate solution up to three months.
There are no significant changes in the mass and
the compressive strength of test specimens after
various periods of exposure up to three months.
 These test observations indicate that there is no
mechanism to form gypsum or ettringite from the
main products of polymerization in heat-cured
low-calcium fly ash-based geopolymer concrete.
 Exposure to sulphuric acid solution damages the
surface of heat-cured geopolymer concrete test
specimens and causes a mass loss of about 0.5%
after three months of exposure. The severity of
the damage depends on the acid concentration.
 The sulfuric acid attack also causes degradation
in the compressive strength of heat-cured
geopolymer concrete; the extent of degradation
depends on the concentration of the acid solution
and the period of exposure. However, the
sulphuric acid resistance of heat- cured
geopolymer concrete is significantly better than
that of Portland cement concrete as reported in
earlier studies.
 The test result of chloride attack demonstrate that
Salmabanu Luhar Int. Journal of Engineering Research and Applications www.ijera.com
ISSN: 2248-9622, Vol. 5, Issue 8, (Part - 4) August 2015, pp.17-32
www.ijera.com 32 | P a g e
geopolymer concrete has an excellent resistance
to chloride. There are no significant change in
mass and the compressive strength after exposure
up to three months.
 The Sorptivity curve was found to be less linear
compared to that of control concrete. That means
the rate of absorption of geopolymer is less.
 Test results of water absorption test shows that
the porosity of geopolymer concrete is less as fly
ash is fine than OPC and results in to less water
absorption than the control concrete.
 The test results indicated excellent resistance of
the geopolymer concrete to chloride attack, with
longer time to corrosion cracking, compared to
control concrete. Crack observed in geopolymer
concrete specimen at 144 hours compared to 116
hours in control concrete.
REFERENCES:
[1.] Chatterjee A,K., Indian Fly Ashes: Their
Characteristics and potential for
Machanochemical Activation for Enhanced
Usability.
[2.] Malhotra V,M., Introduction: Sustainable
development and concrete technology, ACI
Concrete International, 24(7), 2002
[3.] Chakravarti M, Bhat V, Utility bonanza
dust-fly ash, Envis newsletter,6(2),2007
[4.] Rajamane N,P, nataraja M,C., LAkshmanan
N, Ambily P,S.,Geopolymerconcrete- An
ecofriendly concrete, The MasterBuilder, 11,
2009, Pp:200-206
[5.] David ovits J., Properties of geo polymer
cements, First international conference on
alkaline cement and concretes, Ukrain,
1994, Pp: 131-149
[6.] Duxsonetal.(2007).Geopolymer technology:
the current state of the art.Jour-nal of
Materials Science, 42(9),2917-2933.
[7.] Palomoetal.(2005).Micro structured evelop
ment of alkali-activated fly ashce-ment: a
descriptive model. Cement and Concrete
Research, 35(6), 1204-1209.
[8.] Xu&VanDeventer(2000). The geo poly
merization of aluminosilicateminerals.
International Journal of Mineral Processing,
59(3), 247-266.
[9.] Davidovits, J. (1999). Chemistry of
Geopolymeric Systems, Terminology.
Geopolymer ’99 International Conference,
France.
[10.] Davidovits, J. (1999). Chemistry of
Geopolymeric Systems, Terminology.
Geopolymer ’99 International Conference,
France.
[11.] Teixeira-Pinto, A., P. Fernandes, S. Jalali
(2002). Geopolymer Manufacture and
Application- Main problems When Using
Concrete Technology.
[12.] ACI201.2R-01, Guide to Durable Concrete.

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Durability Studies of Fly Ash Based Geopolymer Concrete

  • 1. Salmabanu Luhar Int. Journal of Engineering Research and Applications www.ijera.com ISSN: 2248-9622, Vol. 5, Issue 8, (Part - 4) August 2015, pp.17-32 www.ijera.com 17 | P a g e Durability Studies of Fly Ash Based Geopolymer Concrete Salmabanu Luhar*, Urvashi Khandelwal Research Scholar, Malaviya National Institute of Technology, Jaipur-302017, Rajasthan, India ABSTRACT A detailed study on the durability of geopolymer concrete has been done. Geopolymer concrete is an environment friendly concrete which has lower carbon footprint as compared to that of conventional concrete. In this study, cement has been replaced by fly ash and the properties such as compressive strength, sulphur resistance, acid resistance, water absorption, sorptivity and chloride attack have been studied. Class F fly ash has been used and geopolymer concrete was heat cured for 24 hours under 75◦C. It was observed that use of geopolymer in concrete not only reduces its greenhouse footprint but, also increases its strength and resistivity to harmful acids. KEYWORDS: Geopolymer concrete, fly ash, compressive strength, control concrete, sulphate resistance, acid resistance, sorptivity. I. INTRODUCTION With increasing concern about environment, sustainable development and green design issues have become an important part of civil engineering. Geopolymer concrete is one such step taken towards sustainable development. The manufacturing of conventional concrete releases a considerable amount of carbon di-oxide in the atmosphere. A study shows that its production contributes to 7% of the global CO2 emissions. Geopolymer concrete is an eco- friendly material of construction which has lower carbon footprint than conventional concrete. Geopolymer concrete is made from industrial waste materials like fly ash, GGBS etc. which contain alumina-silicate by their alkali activation. Geopolymer not only reduce the greenhouse footprint of the concrete but also enhances its mechanical properties. Geopolymer concrete resists chloride penetration and acid resistance. Also, it has very low creep and shrinkage. Geopolymer has been divided into nine classes among which the class with alumina-silicates is the most popular for use in concrete. In this study, the properties fly-ash based geopolymer concrete have been studied in detail.The main objectives of this study are to study the change in compressive strength of geopolymer concrete with change in fly ash content, to study durability properties of geopolymer concrete i.e. Permeability, Acid resistance, Sulphate resistance, Chloride attack, Sorptivity after various days of exposure and its comparison with control concrete and to study effect of accelerated corrosion on Geopolymer Concrete and its comparison with control concrete. II. CONCRETE MIX DESIGN 2.1 Geopolymer concrete: Mixdesignofgeopolymerconcreteiscalculatedfro mthedensityofgeopolymerconcrete.Generally,inthede signofgeopolymerconcretemix,coarseandfineaggregat eshave been taken as 75% of entire mix by mass. This value is similar to that usedinOPC concrete in which they have been in the range of 75% to 80% of theconcretemix by mass. Fine aggregate has been taken as 30% of the total aggregate.Theaveragedensityofflyashbasedgeopolyme rconcretehasbeenconsideredsimilartothat of OPC concrete of 2400 kg/m3 based on literaturesurvey. The combined mass of fly ash and alkaline liquid arrived from the density of geopolymer concrete. From the combined mass, using ratio of fly ash to alkaline liquid the amount of fly ash and alkaline solution is determined. By taking the ratio of sodium silicate solution to sodium hydroxide solution, find out the mass of sodium silicate solution and sodium hydroxide solution is calculated by above procedure and issued for mix design. The following parameters were kept constant for various trial mixes based on past work carried out [26]. • Alkaline liquid to Fly Ash ratio =0.4 • Sodium Silicate to Sodium Hydroxide ratio =2.0 • Molarity=M14 • Curing temperature = 750C • Curing Time = 24hours • Rest Period = 1day • Admixture Dosage =2% In order to achieve equivalent compressive strength of M25 grade of control concrete, various permutations and combinations were done by keeping RESEARCH ARTICLE OPEN ACCESS
  • 2. Salmabanu Luhar Int. Journal of Engineering Research and Applications www.ijera.com ISSN: 2248-9622, Vol. 5, Issue 8, (Part - 4) August 2015, pp.17-32 www.ijera.com 18 | P a g e the above parameters constant and varying the fly ash and water content with different mixes. The mix design procedure is as follow: Mix Design for Fly ash (FA) content= 300kg/m3 Alkaline solution/Fly ash =0.4 Alkaline solution = 0.4*Fly ash 300 kg = (mass of fly ash + alkaline sol.)/1.4 Mass of FA + alkaline solution = 420 kg Mass of alkaline solution= 120 kg Total = density of concrete – (mass of FA + alkaline solution) = 2400-420 = 1980kg/m 3 % of total aggregate = 82.5% Fine aggregate = 30% of total aggregate 30×1980 100 = 594.00kg/m 3 Coarse aggregate = 1980−594 = 1386.00kg/m 3 Alkaline liquid = NaOH +Na2SiO3 NaOH/Na2SiO3= 2.0 NaOH = 40 Kg/m3 Na2SiO3= 80 Kg/m3 Extra water = 15% =45.00kg/m 3 Admixture Dosage(2%) = 6.00kg/m 3 The proportions of various constituents are as shown in table 5. Table 5: Mix Design of M25 Grade of Geopolymer Concrete Constituents Qty. (Kg/m3) Fly ash 300.00 Fine aggregate 594.00 Coarse aggregate 1386.00 NaOH 40.00 Na2SiO3 80.00 Admixture(2%) 6.00 Water(15%) 45.00 III. TESTING: 4.1.Compressive Strength The compressive strength of geopolymer concrete has been evaluated on a 2000 kN capacity hydraulic testing machine .For the compressive strength test, cubes of size 150mm x 150mm x 150 mm are tested in compression. Equation of finding out compressive strength of the cube specimens is given below: Compressive Strength(N/mm 2 )= P * 103 /A P = Failure load of cube (kN) A = Area of cube (150 x 150) (mm2) 2.2. Durability tests: The following tests were performed on geo polymer and control concrete to study the durability a spect of geo polymer concrete and to compare results with control concrete. 4.2.1. Sulphate resistance: The test was performed to study the effect of sulphate on concrete. Sulphate may be present in soil or ground water which comes in to the contact of concrete and affect it. • Test Specimens Test specimens for compressive strength and change in mass test were 150X150X150mm cubes of control concrete and geopolymer concrete each. 3 specimens for each test were prepared compressive strength and change in mass to take average result of the specimen. • Test Parameters The sulphate resistance of control concrete and geopolymer concrete were evaluated by measuring the residual compressive strength and change in mass after sulphate exposure. Cubes were immersed in solution after 28 days of curing period for a specific exposure period. The test parameters for sulphate resistance test are presented in Table 6. Table 6:Test Parameters for Sulphate Resistance Test • Test Procedure Sodium sulphate (Na2SO4) solution with 5% concentration was used as the standard exposure solution. The specimens were immersed in the sulphate solution in a tank. To prepare the solution of Parameters to study Specimens Exposure period(days) Change in compressive strength Cube150×150×1 50mm 30,60,90 change in mass Cubes 150×150×150mm 30,60,90
  • 3. Salmabanu Luhar Int. Journal of Engineering Research and Applications www.ijera.com ISSN: 2248-9622, Vol. 5, Issue 8, (Part - 4) August 2015, pp.17-32 www.ijera.com 19 | P a g e 5% concentration, for each 100 gm solution 95 gm of water and 5 gm of Sodium sulphate powder is added. After preparation of the solution pH value of the solution is measured by using digital pH meter. In order to maintain the concentration of sodium sulphate throughout the test, the pH value of the solution was measured at every 15 days interval and by considering the initial pH as reference sodium sulphate powder or water was added and by trial and error initial pH value is achieved. • Change in Compressive Strength The change in compressive strength after sulphate exposure was determined by testing the compressive strength of the specimens after 30, 60 and 90 days of exposure. The specimens were tested in saturated surface dry (SSD) condition. For the SSD condition, the specimens were removed from the sulphate solution, allowed it to dry and then tested in compression testing machine available at laboratory. • Change inMass Change in mass of specimens was measured after various exposure period i.e. 30, 60 and 90 days. The weight of each specimen was measured before immersion in the solution. After the exposure period the specimen were taken out and left to air dry for a week in the laboratory ambient condition. Then weights of the specimens were measured using the weighing scale available in laboratory and from that change in mass was calculated. 4.2.2. Acid resistance: The test was performed to study the effect of sulphuric acid on geopolymer concrete and its comparison with control concrete. • Test Specimens Test specimens for compressive strength and change in mass test were 150×150×150mm cubes of control concrete and geopolymer concrete each. 3 specimens for each test were prepared compressive strength and change in mass to take average result of the specimen. • Test Parameters The acid resistance of control concrete and geopolymer concrete were evaluated by measuring the residual compressive strength and change in mass after acid exposure. Cubes were immersed in solution after 28 days of curing period for a specific exposure period. The test parameters for acid resistance test are presented in Table 7. Table 7. Test Parameters for Acid Resistance Test Parameters to study Specimens Exposure period(days) Change in compressive strength Cube150×150 ×150mm 30,60,90 change in mass Cubes 150×150×150 mm 30,60,90 • Test Procedure Sulphuric acid (H2SO4) solution with 5% concentration was used as the standard exposure solution. The specimens were immersed in the acid solution in a tank. To prepare the solution of 5% concentration, for each 100gm of solution 95gm of water and 5 gm of sulphuric acid (by weight) is added. After preparation of the solution pH value of the solution is measured by using digital pH meter. In order to maintain the concentration of throughout the test, the pH value of the solution was measured at every 15 days interval and by considering the initial pH as reference sulphuric acid or water was added and by trial and error initial pH value is achieved. • Change in CompressiveStrength Thechangeincompressivestrengthafteracidexposu rewasdeterminedbytestingthe compressive strength of the specimens after selected periods of exposure.Thespecimensweretestedinsaturatedsurface dry(SSD)condition. For the SSD condition, the specimens were removed from the acid solution, loose particles were removed using wire brush. Surface preparation was done using cement mortar(1:3) and then tested in compression testing machine available at laboratory. • Change inMass Changeinmassofspecimenswasmeasuredaftervari ousexposureperiod.Theweightof each specimen was measured before immersion in to the solution. After theexposureperiodthespecimenweretakenoutandleftto airdryforaweekinthelaboratorycondition.Thenweights ofthespecimensweremeasuredusingtheweighingscalea vailableinlaboratoryandfromthatchangeinmasswascal culated. 4.2.3. Chloride attack: The effect of chloride on geopolymer and control concrete were studied through this test. Marine structures are subjected to chloride attack and due to the penetration of chloride the reinforcement is subjected to corrosion. • Test Specimens Test specimens for compressive strength and
  • 4. Salmabanu Luhar Int. Journal of Engineering Research and Applications www.ijera.com ISSN: 2248-9622, Vol. 5, Issue 8, (Part - 4) August 2015, pp.17-32 www.ijera.com 20 | P a g e change in mass test were 150×150×150mm cubes of control concrete and geopolymer concrete each. 3 specimens for each test were prepared compressive strength and change in mass to take average result of the specimen. • Test Parameters Thechlorideresistanceofcontrolconcreteandgeopo lymerconcretewereevaluatedbymeasuringtheresidualc ompressivestrengthafterchlorideexposure.Cubeswerei mmersedinsolutionafter28daysofcuringperiod.Thetest parametersforsulphateresistancetestarepresentedinTab le 8. Table 8. Test Parameters for Chloride Attack Test Parameters tostudy Specimens Exposure period(d ays) Change in compressive strength Cube150×150 ×150mm 30,60,90 • Test Procedure Sodium Chloride (Nacl) solution with 3% concentration was used as the standard exposure. The specimens were immersed in the Sodium Chloride solution in a tank. To prepare the solution of 3% concentration, for each 100gm solution 97gm of water and 3gm of Sodium Chloride powder is added. After preparation of the solution pH value of the solution was measured by using digital pH meter. In order to maintain the concentration of sodium sulphate throughout the test, the pH value of the solution was measured at every 15 days interval and by considering the initial pH as reference, sodium chloride powder or water is added and by trial and error initial pH value was achieved. • Change in Compressive Strength Change in compressive strength after chloride exposure was determined by testing the compressive strength of the specimens after selected periods of exposure. The specimens were tested in saturated surface dry (SSD) condition. For the SSD condition, the specimens were removed from the chloride solution, allowed it to dry and then tested in compression testing machine available at laboratory. 4.2.4. Sorptivity: Thesorptivitytestisasimpleandrapidtesttodetermi nethetendencyofconcreteto absorb water by capillary suction. The test was developed by Hall (1981) and is based on Darcy’slawo fun saturated flow. • Test Specimens Test specimens for compressive strength and change in mass test were 150×150×150mm cubes of control concrete and geopolymer concrete each. 3 specimens for each test were prepared compressive strength and change in mass to take average result of the specimen. • Test Procedure The samples were pre-conditioned for 7 days in hot airovenat 500C. The sides of the specimen were sealed in order to achieve unidirection alflow. Locally availablewaxandresinwith50:50proportions was used as sealant. Weights of the specimen after sealing were taken as initial weight. The in itialmass of the sample was taken and at time 0 it was immersed to a depth of 5-10 mm in the water. At selected times (typically 1, 2, 3, 4, 5, 9, 12, 16, 20 and 25 minutes) the sample was removed from the water, the stop watch stopped, excess water blotted off with a damp paper towel or cloth and the sample weighed. It was then replaced in water and stop watch was started again. The gain in mass per unit area over the density of water is plotted versus the square root of the elapsed time. The slope of the line of best fit of these points (ignoring the origin) is reported as the sorptivity. ASTM – 1585 -04 were followed to conduct the test. 4.2.5. Water absorption: Waterabsorptioncharacteristicofconcreteplaysani mportantroleforthedurability.Thetestwasperformtoeva luatethewaterabsorptioncharacteristicsofgeopolymer and controlconcrete. • Test Specimens Testspecimensforcompressivestrengthandchangei nmasstestwere150×150×150mmcubesofcontrolconcr eteandgeopolymerconcreteeach.3specimensforeachte stwerepreparedcompressivestrengthandchangeinmass totakeaverageresultofthespecimen. • TestProcedure Test specimens were oven dried at 1050C for 24 hours duration using hot air oven. After oven dry the specimens were immersed in water for 24 hours duration. Absorption characteristic of concrete will be evaluated by difference in weight of specimen after complete drying inovenat 1050Cand weight after immersion in water. 4.2.6. Accelerated corrosion: Corrosion of reinforcement cause cracking and spalling of concrete and results in to reduction of life of structure. Corrosion resistance is an important factor for the marine and coastal structures. Test is performed to study the corrosion resistance characteristic of geopolymer and control concrete.
  • 5. Salmabanu Luhar Int. Journal of Engineering Research and Applications www.ijera.com ISSN: 2248-9622, Vol. 5, Issue 8, (Part - 4) August 2015, pp.17-32 www.ijera.com 21 | P a g e • Test Specimens Test specimens for compressive strength and change in mass test were 150×150×150mm cubes of control concrete and geopolymer concrete each. 3 specimens for each test were prepared compressive strength and change in mass to take average result of the specimen. • Test Setup and Procedure The test specimen were immersed in NaCl solution with 5% concentration upto 2/3 height after 28 days of curing. Then the exposed steel bars were connectedtothepositiveterminalofaconstant30voltDC powersupply,tomakethesteelbarsactasanodes.Thishigh voltagewasusedtoacceleratethecorrosionandshortenth etestperiod.ThenegativeterminaloftheDCpowersource wasconnectedto a stainless steel bar, to make the stainless steel bar act as cathode. Whencrackisinitiatedinthespecimenbystressescausedb ybuildup ofcorrosionproducts,theelectrolyte solution has a free path to the steel. This results in a suddenincreasein current. So, in order to determine the time at which the current was recordedatdifferent timeintervals. IV. RESULTS: 5.1. Compressive strength: The results showed that the compressive strength of geopolymer concrete increases with increase in fly ash content and decreases with increase in extra water content. GC-275 (10%) gives strength result 29.33MPa and GC-300(10%) gives 35.55 Mpa strength, hence any range of fly ash content ranges in between these two values can give the target mean strength (31.6MPa). The workability of these mixes were found to be poor and resulted into honeycombing in the test cubes. So in order to increase the workability various mix combination and permutation was done with higher water content. After various combinations GC- 300(15%) gave strength of 32.44 MPa with desired workability, so this mix was adopted for casting of all the geopolymer concrete specimens for various studies. Table 9. Compressive Strength Results of Geopolymer concrete Sr. No. Notation Age of Specimen (Days) Avg. Comp. Strength 1 GC-250* (10%) 3 18.07 2 GC- 275(10%) 3 29.33 3 GC-300(10%) 3 35.55 4 GC- 325(10%) 3 36.81 5 GC-350(10%) 3 43.11 6 GC- 375(10%) 3 49.18 7 GC- 300(12.5%) 3 37.18 8 GC-285 (12.5%) 3 35.59 9 GC- 285(15%) 3 28.89 10 GC-300(15%) 3 32.44 * GC-250 (10%) = Fly Ash content 250kg/m3 with 10% extrawater 5.2. Sulphate resistance: A series of tests were performed to study the sulphate resistance of fly ash based geopolymer concrete. The test specimens were soaked in 5% sodium sulfate (Na2SO4) solution. The sulfate resistance was evaluated based on visual appearance, change in mass, and change in compressive strength after sulfate exposure up 30, 60 and 90 days period. The results are compared with control concrete specimens. All geopolymer specimens were heat-cured at 750C for 24 hours. PH value of the solution was checked at 15 days interval and maintained throughout the test period. Visual appearance: The visual appearances of test specimens after different exposures are shown in Figure 5. It can be seen from the visual appearance of the test specimens after soaking in sodium sulfate solution for the exposure periods of 30, 60 and 90 days that there was no significant change in the appearance of the specimens compared to the condition before they were exposed. However, white patches were observed on the specimens. There was no sign of surface erosion, cracking or spalling on the specimens.
  • 6. Salmabanu Luhar Int. Journal of Engineering Research and Applications www.ijera.com ISSN: 2248-9622, Vol. 5, Issue 8, (Part - 4) August 2015, pp.17-32 www.ijera.com 22 | P a g e Table10: Change in Mass of Concrete for sulphate exposure SodiumSulphate(5%) Typeof Concrete Notation Wtbefore exposure Wtafter exposure %Gain Exposure Exposure GC GC-1M 8.64 8.77 1.54 1Month GC-2M 8.58 8.72 1.63 2Month GC-3M 8.65 8.82 2.00 3Month CC CC-1M 8.77 8.80 0.30 1Month CC-2M 8.65 8.68 0.39 2Month CC-3M 8.66 8.70 0.42 3Month Figure 5. Visual Appearance of Geopolymer (Left) and Control (Right) Concrete Change in Mass Figure4.3 presents the test results on the change in mass of specimens soaked in sodium sulfate solution for 30,60 and 90 days period as a percentage of the mass before exposure. There was no reduction in the mass of the specimens, as confirmed by the visual appearance of the specimens. There was a slight increase in the mass of specimens due to the absorption of the exposed liquid. The increase in mass of specimens soaked in sodium sulphate solution was 1.54%, 1.6% and 2.00% for geopolymer concrete and 0.30%, 0.39% and 0.42% for control concrete after exposure of 30, 60 and 90 days respectively. To study the effect of the exposure on quality of concrete, Ultra pulse Velocity (UPV) readings were taken. As shown in Figure 6 no significant change in the UPV reading shave been observed for both type of concrete. Figure 6:ChangeinWeightforsulphateexposure
  • 7. Salmabanu Luhar Int. Journal of Engineering Research and Applications www.ijera.com ISSN: 2248-9622, Vol. 5, Issue 8, (Part - 4) August 2015, pp.17-32 www.ijera.com 23 | P a g e Figure 6:Mass Gain for Sulphate Exposure Figure 7: Change in Ultra Pulse Velocity Readings Change in CompressiveStrength Change in compressive strength has been determined by testing the concrete specimens after 30, 60 and 90 days of exposure of sodium sulphate solution, respectively. The concrete specimens exposed to sulphate solution have been removed from the immersion tank, were allowed to dry at room temperature and then tested in saturated surface dry condition. 28 day compressive strength of concrete specimens without any exposure has been taken as the reference compressive strength for each type of concrete. Figure 8 presents the test results on the change in compressive strength of concrete specimens exposed to sodium sulphate. No significant change has been observed in both type of concrete due to sulphate exposure.
  • 8. Salmabanu Luhar Int. Journal of Engineering Research and Applications www.ijera.com ISSN: 2248-9622, Vol. 5, Issue 8, (Part - 4) August 2015, pp.17-32 www.ijera.com 24 | P a g e Figure 8: Change in Compressive Strength for Sulphate Exposure 5.3 Acid Resistance Acid resistance property of geo polymer concrete mixes has been studied by exposing the concrete specimens in sulfuric acid for 30, 60 and 90 days periods. Various parameter evaluated are visual appearance, change in mass and change in compressive strength after the exposure period of both type of concrete. pH value of the solution was checked at 15 days interval and maintained throughout the test period. Visual Appearance Figure 9 compare the visual appearance of the geo polymer and control concrete specimens after soaking in 5% concentrations of sulfuric acid solution for 30, 60 and 90 days. It can be seen that the specimens exposed to sulfuric acid undergoes erosion of the concrete surface. The damage observed in control concrete was significantly higher than the geopolymer concrete for the same exposure period. Figure 9: Visual Appearance of Geopolymer (Left) and Control (Right) Concrete Change inMass The test results on change in mass of specimens exposed in sulfuric acid for 30, 60 and 90 days exposure periods are presented in Table 11. Percentage change in mass of specimen is calculated with difference in initial weight and weight after the exposure period. Control concrete specimens have significant mass loss compared to geopolymer concrete having same exposure. After4-5 days, coarse aggregates of control concrete were exposed as the surface undergoes erosion. Initial surface erosion was significantly higher for control concrete. Geopolymer concrete shows good resistance to acid and very less mass loss has been observed throughout the test.
  • 9. Salmabanu Luhar Int. Journal of Engineering Research and Applications www.ijera.com ISSN: 2248-9622, Vol. 5, Issue 8, (Part - 4) August 2015, pp.17-32 www.ijera.com 25 | P a g e Table 11: Change in Mass of Concrete acid exposure Sulphuric Acid(5%) Typeof Concrete Notation Wtbefore Exposure Wtafter exposure %loss Exposure Exposure GC GC-1M 8.65 8.62 0.31 1Month GC-2M 8.44 8.41 0.43 2Month GC-3M 8.50 8.46 0.51 3Month CC CC-1M 8.69 7.76 10.66 1Month CC-2M 8.67 7.64 11.88 2Month CC-3M 8.73 7.37 15.51 3Month Figure 10: Change in Weight for Acid Exposure Change in Compressive Strength Change in compressive strength has been determined by testing the concrete specimens after 30, 60 and 90 days of exposure of sulphuric acid solution, respectively. The concrete specimens exposed to sulphuric acid solution have been removed from the immersion tank, were allowed to dry at room temperature and then tested in saturated surface dry condition. 28 day compressive strength of concrete specimens without any exposure has been taken as the reference compressive strength for each type of concrete. Figure 12 presents the test results on the change in compressive strength of concrete specimens exposed to sulphuric acid. High reduction observed in control specimen upto 32% whereas in geopolymer specimen 7.5% reduction has been observed which suggest that the effect of acid exposure on geopolymer concrete is low.
  • 10. Salmabanu Luhar Int. Journal of Engineering Research and Applications www.ijera.com ISSN: 2248-9622, Vol. 5, Issue 8, (Part - 4) August 2015, pp.17-32 www.ijera.com 26 | P a g e Figure 11: Change in Mass Loss for Acid Exposure Figure 12: Change in Compressive Strength for Acid Exposure 5.4. Chloride attack Chloride resistance property of geopolymer concrete mixes has been studied by exposing the concrete specimens in Sodium Chloride solution with 3% concentration for 30 and 90 days periods. There were no reduction in mass and visual appearance observed. With this short exposure period, no major change in compressive strength observed, only slight reduction in compressive strength took place as shown in Figure 13.
  • 11. Salmabanu Luhar Int. Journal of Engineering Research and Applications www.ijera.com ISSN: 2248-9622, Vol. 5, Issue 8, (Part - 4) August 2015, pp.17-32 www.ijera.com 27 | P a g e Figure 13: Change in Compressive Strength for Chloride Attack 5.5. Sorptivity Sorptivity property of both type of concrete has been study by performing the at 1, 2, 3, 4, 5, 9, 12, 16, 20 and 25 minutes time interval and change in weight of the specimen after each interval. The Table4.4 and Table 4.5 show the readings and calculations for each interval for control concrete and geopolymer concrete respectively. The Sorptivity curve was found to be less linear compared to that of control concrete. The rate of absorption, which has significant effect on durability property of concrete, was found less in geopolymer concrete than the control concrete. Table 12: Sorptivity Readings and Calculations of Control Concrete Time (Min.) Weight (kg) Gainin wt.(kg) Cumulativegain inWt(kg) Vol.of water(mm3) Surface area(mm2) i(mm) Time (min0.5) 0 8.403 0.000 0.000 0.000 22500 0.000 0 1 8.407 0.004 0.004 3666.667 22500 0.163 1.00 2 8.408 0.001 0.005 4666.667 22500 0.207 1.41 3 8.409 0.001 0.006 5666.667 22500 0.252 1.73 4 8.410 0.001 0.007 7000.000 22500 0.311 2.00 5 8.411 0.001 0.008 7666.667 22500 0.341 2.24 9 8.413 0.002 0.009 9333.333 22500 0.415 3.00 12 8.414 0.002 0.011 11000.000 22500 0.489 3.46 16 8.415 0.001 0.012 12000.000 22500 0.533 4.00 20 8.417 0.002 0.014 13666.667 22500 0.607 4.47 25 8.418 0.001 0.015 14666.667 22500 0.652 5.00 Sorptivity=0.124mm/min0.5 Table 13:SorptivityReadingsandCalculationsofGeopolymerConcrete Time (Min.) Weight (kg) Gainin wt.(kg) Cumulativegain inWt(kg) Vol.of water(mm3) Surface area(mm2) i(mm) Time (min0.5) 0 8.520 0.000 0.000 0.000 22500 0 0 1 8.523 0.003 0.003 3000.000 22500 0.1333 1.00 2 8.524 0.002 0.005 4666.667 22500 0.2074 1.41 3 8.525 0.001 0.006 5666.667 22500 0.2519 1.73 4 8.526 0.001 0.007 6666.667 22500 0.2963 2.00 5 8.526 0.000 0.007 6666.667 22500 0.2963 2.24 9 8.528 0.001 0.008 8000.000 22500 0.3556 3.00 12 8.529 0.001 0.009 9000.000 22500 0.4000 3.46
  • 12. Salmabanu Luhar Int. Journal of Engineering Research and Applications www.ijera.com ISSN: 2248-9622, Vol. 5, Issue 8, (Part - 4) August 2015, pp.17-32 www.ijera.com 28 | P a g e 16 8.530 0.001 0.010 10000.000 22500 0.4444 4.00 20 8.531 0.001 0.011 11000.000 22500 0.4889 4.47 25 8.531 0.001 0.012 11666.667 22500 0.5185 5.00 Sorptivity=0.090mm/min0.5 Figure 14: Sorptivity of Control Concrete Figure 15: Sorptivity of Geopolymer Concrete 5.6. WaterAbsorption Water absorption characteristics of the concrete plays an important role for the durability of the structure. Ingress of water detoriates concrete and in reinforced concrete structure, corrosion of the bars took place which results it no cracking and spalling of the concrete and ultimately reduce the life span of the structure. Test results of water absorption test are shown in Table 14. The result indicates that the water absorption of geopolymer concrete is less compared to control concrete. Although the difference in % of gain in weight is very less.
  • 13. Salmabanu Luhar Int. Journal of Engineering Research and Applications www.ijera.com ISSN: 2248-9622, Vol. 5, Issue 8, (Part - 4) August 2015, pp.17-32 www.ijera.com 29 | P a g e Table 14: Water Absorption Test Results Typeof Concrete Notation Initial Wt.(kg) OvenDry Wt.(kg) Wt.after immersion Gain % Avg.gain % GC GC-1M 8.35 8.27 8.51 2.90 2.76GC-2M 8.30 8.22 8.44 2.68 GC-3M 8.25 8.17 8.39 2.69 CC CC-1M 8.60 8.47 8.68 2.48 2.91CC-2M 8.59 8.46 8.69 2.72 CC-3M 8.47 8.23 8.52 3.52 16: Water Absorption of Concrete
  • 14. Salmabanu Luhar Int. Journal of Engineering Research and Applications www.ijera.com ISSN: 2248-9622, Vol. 5, Issue 8, (Part - 4) August 2015, pp.17-32 www.ijera.com 30 | P a g e 5.7. Accelerated CorrosionTest This study evaluated the corrosion based durability characteristics of low calcium fly ash based geopolymer concrete and its comparison with control concrete subjected to the marine environment. The resistance of corrosion has been evaluated by measuring current readings of the specimen at regular interval and also by visual inspection has been done. Ultrasonic Pulse Velocity (UPV) readings were also taken to study the change in concrete quality due to the corrosion incorporated. Comparison of Current readings and UPV readings is shown in Figure 17 and Figure 18 respectively. The crack initiation of control concrete were observed after 116 hours by change in current as well as visual observation. Geopolymer specimen took longer time with crack initiation after 144 hours. The test results indicated excellent resistance of the geopolymer concrete to chloride attack, with longer time to corrosion cracking, comparedtocontrolconcrete.UPVresultsshowsthatthereductionofvelocityreadingsforgeopolymer concrete was7.62%comparedtothatof10.26%thatofcontrolconcrete. Halfcellpotentialmeterreadingswerealsotakentostudytheextentofcorrosioningeopolymerandcontrolconcretes pecimen.Theinitialreadingsofgeopolymerconcretewere significantly higher than the control concrete, this may be due to thealkalineliquidcomposedofsodiumsilicateandsodiumhydroxide.Eventhoughtheoccurrenceofcracking in geo polymer specimen was delayed, the reading in dicate more corrosionin geo polymer specimen. Hence, these results have beendiscarded. Table 15: Current Readings Unit Current(Amp.) Specimen CC GC Hours - - 0 0.84 1.58 24 0.57 0.95 44 0.61 1.05 53 0.64 1.13 72 0.66 1.21 96 0.70 1.31 116 0.90 1.37 144 - 1.73 Figure 17: Specimen Current Readings
  • 15. Salmabanu Luhar Int. Journal of Engineering Research and Applications www.ijera.com ISSN: 2248-9622, Vol. 5, Issue 8, (Part - 4) August 2015, pp.17-32 www.ijera.com 31 | P a g e Figure 18: Ultra Pulse Velocity Readings for Accelerated Corrosion Test Figure 18: Half Cell Potential Meter Readings for Accelerated Corrosion Test V. CONCLUSION  The test results demonstrate that heat-cured fly ash- based geopolymer concrete has an excellent resistance to sulfate attack. There is no damage to the surface of test specimens after exposure to sodium sulfate solution up to three months. There are no significant changes in the mass and the compressive strength of test specimens after various periods of exposure up to three months.  These test observations indicate that there is no mechanism to form gypsum or ettringite from the main products of polymerization in heat-cured low-calcium fly ash-based geopolymer concrete.  Exposure to sulphuric acid solution damages the surface of heat-cured geopolymer concrete test specimens and causes a mass loss of about 0.5% after three months of exposure. The severity of the damage depends on the acid concentration.  The sulfuric acid attack also causes degradation in the compressive strength of heat-cured geopolymer concrete; the extent of degradation depends on the concentration of the acid solution and the period of exposure. However, the sulphuric acid resistance of heat- cured geopolymer concrete is significantly better than that of Portland cement concrete as reported in earlier studies.  The test result of chloride attack demonstrate that
  • 16. Salmabanu Luhar Int. Journal of Engineering Research and Applications www.ijera.com ISSN: 2248-9622, Vol. 5, Issue 8, (Part - 4) August 2015, pp.17-32 www.ijera.com 32 | P a g e geopolymer concrete has an excellent resistance to chloride. There are no significant change in mass and the compressive strength after exposure up to three months.  The Sorptivity curve was found to be less linear compared to that of control concrete. That means the rate of absorption of geopolymer is less.  Test results of water absorption test shows that the porosity of geopolymer concrete is less as fly ash is fine than OPC and results in to less water absorption than the control concrete.  The test results indicated excellent resistance of the geopolymer concrete to chloride attack, with longer time to corrosion cracking, compared to control concrete. Crack observed in geopolymer concrete specimen at 144 hours compared to 116 hours in control concrete. REFERENCES: [1.] Chatterjee A,K., Indian Fly Ashes: Their Characteristics and potential for Machanochemical Activation for Enhanced Usability. [2.] Malhotra V,M., Introduction: Sustainable development and concrete technology, ACI Concrete International, 24(7), 2002 [3.] Chakravarti M, Bhat V, Utility bonanza dust-fly ash, Envis newsletter,6(2),2007 [4.] Rajamane N,P, nataraja M,C., LAkshmanan N, Ambily P,S.,Geopolymerconcrete- An ecofriendly concrete, The MasterBuilder, 11, 2009, Pp:200-206 [5.] David ovits J., Properties of geo polymer cements, First international conference on alkaline cement and concretes, Ukrain, 1994, Pp: 131-149 [6.] Duxsonetal.(2007).Geopolymer technology: the current state of the art.Jour-nal of Materials Science, 42(9),2917-2933. [7.] Palomoetal.(2005).Micro structured evelop ment of alkali-activated fly ashce-ment: a descriptive model. Cement and Concrete Research, 35(6), 1204-1209. [8.] Xu&VanDeventer(2000). The geo poly merization of aluminosilicateminerals. International Journal of Mineral Processing, 59(3), 247-266. [9.] Davidovits, J. (1999). Chemistry of Geopolymeric Systems, Terminology. Geopolymer ’99 International Conference, France. [10.] Davidovits, J. (1999). Chemistry of Geopolymeric Systems, Terminology. Geopolymer ’99 International Conference, France. [11.] Teixeira-Pinto, A., P. Fernandes, S. Jalali (2002). Geopolymer Manufacture and Application- Main problems When Using Concrete Technology. [12.] ACI201.2R-01, Guide to Durable Concrete.