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International Journal of Engineering Research and Development
e-ISSN: 2278-067X, p-ISSN: 2278-800X, www.ijerd.com
Volume 10, Issue 11 (November 2014), PP.01-05
1
An Experimental Study on Durability of Concrete Using Fly Ash
& GGBS for M30 Grade Concrete
S.P.S.RAMYA 1
, A.M.N.KASHYAP2
1
PG Student, Jogaih Institute of Technology & Sciences, Palakollu
2
Assistant Professor, D.M.S.V.H.College of Engineering, Machilipatnam
Abstract:- Concrete when subjected to severe environments its durability can significantly decline due to
degradation. Degradation of concrete structures by corrosion is a serious problem and has major economic
implications. In this study, an attempt has been made to study the durability of concrete using the mineral
admixtures like Fly Ash & Ground Granulated Blast Furnace Slag (GGBS) for M30 grade concrete.Cube
Specimens were casted and are immersed in normal water, sea water, H2SO4 of various concentrations and were
tested after 7 days, 28 days & 60 days.
Keywords:- Cube Compressive Strength, Durability, Fly Ash, Ground Granulated Blast Furnace Slag
I. INTRODUCTION
Now-a-days the most suitable and widely used construction material is concrete. This building material,
until these days, went through lots of developments. the most important part of concrete is cement. The
production process of this raw material produces a lot of CO2. The most effective way to decrease the CO2
emission of cement industry, is to substitute a proportion of cement with other materials. these materials called
supplementary cementing materials (SCM’s). Usually used supplementary cementing materials are Ground
Granulated Blast Furnace Slag (GGBS), Fly Ash (FA), Silica Fume (SF), Metakaolin (MK). The aim of this
study is to get acquainted with these SCM’s and to examine some features. The most interesting feature is to
increase chemical resistance of concrete. In this study, an attempt has been made to study the durability of
concrete using the mineral admixtures like Fly Ash & Ground Granulated Blast Furnace Slag (GGBS) for M30
grade concrete.cube specimens were casted and are immersed in normal water, sea water, H2SO4 of various
concentrations and were tested after 7 days, 28 days & 60days.
II. LITERATURE REVIEW
Bilodeau and Malhotra [1] presented the results of investigations to determine the various durability
aspects of high-volume fly ash concrete using eight fly ashes and two Portland cements from U.S. sources.
Briefly, in high – volume fly ash concrete, the water and cement content are kept low at about 115 and 155
kg/m3
of concrete, respectively, and the proportion of fly ash in the total cementitious materials content ranges
from 55 to 60 percent.
KilinkaleF.M [2] investigated that Pozzolon cements are produced by adding pozzolons such as Silica
fume, rice husk ash and blast furnace slag in 20% replacement for Portland cement. On the 28th
day of
production, the produced specimens are stored in MgSO4.7H2O solution and in HCl solution. The strengths are
determined after the mortars are stored in solution for 56 days. The highest compressive strength occurs with
silica fume in HCl
Chatveer and Lertwattanaruk [3] stated that agro-wastes from an electricity generating power plant
were ground and used as a partial cement replacement. The durability of mortars under Sulphate attack
including expansion and compressive strength loss were investigated. For parametric study, SCBA were used as
a Portland cement replacement at the levels of 0%, 10%, 30%, and50% by weight of binder. The water-to-binder
ratios were 0.55 and 0.65. For the durability of mortar exposed to Sulphate attack, 5% sodium Sulphate (Na2SO4)
and magnesium Sulphate (MgSO4) solutions were used..
Noor-ul Amen [4] reported the recycling of bagasse ash (waste product of sugar industries) as a
cement replacement in concrete, which provides a satisfactory solution to environmental concerns associated
with waste management. The impact of bagasse ash content as a partial replacement of cement has been
investigated on physical and mechanical properties of hardened concrete, including compressive strength,
An Experimental Study on Durability of Concrete Using Fly Ash & GGBS for M30 Grade Concrete
2
splitting tensile strength, chloride diffusion, and resistance to chloride ion penetration. The results indicate that
bagasse ash is an effective mineral admixture and pozzolan with the optimal replacement ratio of 20% cement,
which reduced the chloride diffusion by more than 50% without any adverse effects on other properties of the
hardened concrete.
III. EXPERIMENTAL INVESTIGATION
Mix design has been conducted for M 30 concrete making use of IS 10262:2009 code with normal
constituents of concrete like locally available UltraTech OPC 53 grade cement. river sand and mechanically
crushed 20 mm conventional granite. Fly Ash was procured from Vijayawada Thermal Power Station[VTPS],
Vijayawada and Ground Granulated Blast Furnace Slag was procured from Vizag Steel Plant, Vizag.The
experimental investigation is designated as follows:
S.No Replacement Proprotions (%) Mix Designation
1. 100% Cement M1
2. 20% Flyash + 80% Cement M2
3. 40% Flyash + 60% Cement M3
4. 20% GGBS + 80% Cement M4
5. 40% GGBS + 60% Cement M5
IV. RESULTS AND DISCUSSIONS
4.1 Comparison of Compressive Strengths cured in normal water
The following tabular form presents the compressive strengths of various proportions of M30 grade
concrete mix with various replacement levels of fly ash and Ground Granulated Blast Furnace Slag at 7 days,
28 days & 60 days which were cured in normal water.
Table 1:Cube Compressive Strength at 7 days, 28 days & 60 days
Fig: 1 Cube Compressive Strength (Mpa) cured in normal water
S.No No.of days
of curing
M1
(N/mm2)
M2(N/mm2) M3(N/mm2) M4(N/mm2) M5(N/mm2)
1. 7 days 23.11 24.00 22.22 24.88 23.55
2. 28 days 39.66 39.55 36.88 39.11 37.33
3. 60 days 42.22 43.55 40 42.66 40.88
An Experimental Study on Durability of Concrete Using Fly Ash & GGBS for M30 Grade Concrete
3
4.2 Comparison of Compressive Strengths cured in sea water
The following tabular form presents the compressive strengths of various proportions of M30 grade
concrete mix with various replacement levels of fly ash and Ground Granulated Blast Furnace Slag at 7 days,
28 days & 60 days which were cured in normal water.
Table: 2 Cube Compressive Strength at 7 days, 28 days & 60 days
Fig: 2 Cube Compressive Strength (Mpa) cured in sea water
4.3 Comparison of Compressive Strengths cured in 1% H2SO4. solution
The following tabular form presents the compressive strengths of various proportions of M30 grade
concrete mix with various replacement levels of fly ash and Ground Granulated Blast Furnace Slag at 7 days,
28 days & 60 days which were cured in 1% H2SO4.
Table: 2 Cube Compressive Strength at 7 days, 28 days & 60 days
S.No No.of days
of curing
M1
(N/mm2
)
M2(N/mm2
) M3(N/mm2
) M4(N/mm2
) M5(N/mm2
)
1. 7 days 17.77 18.66 16.44 18.22 15.55
2. 28 days 35.11 34.66 34.22 36 29.77
3. 60 days 34.22 31.11 32.88 36.88 30.66
S.No No.of days
of curing
M1
(N/mm2
)
M2(N/mm2
) M3(N/mm2
) M4(N/mm2
) M5(N/mm2
)
1. 7 days 24.88 28.00 26.22 25.33 24.00
2. 28 days 38.22 41.33 40.00 40.44 37.33
3. 60 days 40.44 44.22 40.88 45.77 42.00
An Experimental Study on Durability of Concrete Using Fly Ash & GGBS for M30 Grade Concrete
4
Fig: 2 Cube Compressive Strength (Mpa) cured in 1% H2SO4. Solution
Fig.3 Mixing of ingredients Fig.4 Casting of Cube Specimens
Fig.5 cubes after casting Fig.6 Cubes cured in normal water
An Experimental Study on Durability of Concrete Using Fly Ash & GGBS for M30 Grade Concrete
5
Fig.8 Cubes cured in sea water Fig.7 cubes cured in 1% H2SO4 solution
V. CONCLUSIONS
1. The gain in early strength is compared to less in fly ash and GGBS concretes then conventional concrete
2. The results of fly ash and GGBS concretes when replaced with 20% of cement are more than compared to
mix1 at the end of 7 days, 28 days and 60 days for normal water curing.
3. In sea water curing the GGBS when replaced with 20% of cement shows good response for durability
criteria.
4. In 1% H2SO4 solution curing the Fly Ash when replaced with 20% of cement shows good response for
durability criteria.
REFERENCES
[1]. Alain Biloideau and V.MohanMalhotra “High-Volume Fly ash system: Concrete Solution for
ustainable Development” ACI Material Journal, January-February, 2000.
[2]. Kilinkale F.M. “The effect of MgSO4 and HCL solutions on the strength and durability of pozzolan
cement mortars”.
[3]. chavteer E etal “Properties of cements and concrete containing fly ash” ACI Journal Proceedings Vol.
33, No. 5, May-June 1987, pp 577-612
[4]. Noor-ul-Amen“ Mechanical Properties of Concrete Incorporating High Volumes of Fly ash From
Sources in the U.S.” ACI Materials Journal / November– December, 1993.
[5]. Khadilkar S.A. and V.R.Kulkarni, “ Engineered Fly ash Based Blended Cement for Durable Concrete:
A Review”, The Indian Concrete Journal, April 2003, pp 1009-1021.
[6]. Kumar Mehta P., “Role of Fly ash in Sustainable Development”, Concrete, Fly ash and The
Environment Proceedings, December 8, 1998 pp 13-25.
[7]. Mehatha. P.K. and Haynes. H, “Durability of Concrete in sea water” Materials Journal of ASCE
structures division, No.ST 8, Vol.101, 1978, PP 1679-1686.
[8]. Oner. A. S.Akyuz, R.Yildiz “ An experimental study on strength development of concrete containing
fly ash and optimum usage of fly ash in concrete” Cement and Concrete Research 35, 2005, pp 1165-
1171.
[9]. Tikalsky P.J. R.L.Carrasquillo“ Influence of Fly Ash on the Sulfate – Resistant of Concrete” ACI
Materials Journal / January – February,1992.pp.69-75.

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An Experimental Study on Durability of Concrete Using Fly Ash & GGBS for M30 Grade Concrete

  • 1. International Journal of Engineering Research and Development e-ISSN: 2278-067X, p-ISSN: 2278-800X, www.ijerd.com Volume 10, Issue 11 (November 2014), PP.01-05 1 An Experimental Study on Durability of Concrete Using Fly Ash & GGBS for M30 Grade Concrete S.P.S.RAMYA 1 , A.M.N.KASHYAP2 1 PG Student, Jogaih Institute of Technology & Sciences, Palakollu 2 Assistant Professor, D.M.S.V.H.College of Engineering, Machilipatnam Abstract:- Concrete when subjected to severe environments its durability can significantly decline due to degradation. Degradation of concrete structures by corrosion is a serious problem and has major economic implications. In this study, an attempt has been made to study the durability of concrete using the mineral admixtures like Fly Ash & Ground Granulated Blast Furnace Slag (GGBS) for M30 grade concrete.Cube Specimens were casted and are immersed in normal water, sea water, H2SO4 of various concentrations and were tested after 7 days, 28 days & 60 days. Keywords:- Cube Compressive Strength, Durability, Fly Ash, Ground Granulated Blast Furnace Slag I. INTRODUCTION Now-a-days the most suitable and widely used construction material is concrete. This building material, until these days, went through lots of developments. the most important part of concrete is cement. The production process of this raw material produces a lot of CO2. The most effective way to decrease the CO2 emission of cement industry, is to substitute a proportion of cement with other materials. these materials called supplementary cementing materials (SCM’s). Usually used supplementary cementing materials are Ground Granulated Blast Furnace Slag (GGBS), Fly Ash (FA), Silica Fume (SF), Metakaolin (MK). The aim of this study is to get acquainted with these SCM’s and to examine some features. The most interesting feature is to increase chemical resistance of concrete. In this study, an attempt has been made to study the durability of concrete using the mineral admixtures like Fly Ash & Ground Granulated Blast Furnace Slag (GGBS) for M30 grade concrete.cube specimens were casted and are immersed in normal water, sea water, H2SO4 of various concentrations and were tested after 7 days, 28 days & 60days. II. LITERATURE REVIEW Bilodeau and Malhotra [1] presented the results of investigations to determine the various durability aspects of high-volume fly ash concrete using eight fly ashes and two Portland cements from U.S. sources. Briefly, in high – volume fly ash concrete, the water and cement content are kept low at about 115 and 155 kg/m3 of concrete, respectively, and the proportion of fly ash in the total cementitious materials content ranges from 55 to 60 percent. KilinkaleF.M [2] investigated that Pozzolon cements are produced by adding pozzolons such as Silica fume, rice husk ash and blast furnace slag in 20% replacement for Portland cement. On the 28th day of production, the produced specimens are stored in MgSO4.7H2O solution and in HCl solution. The strengths are determined after the mortars are stored in solution for 56 days. The highest compressive strength occurs with silica fume in HCl Chatveer and Lertwattanaruk [3] stated that agro-wastes from an electricity generating power plant were ground and used as a partial cement replacement. The durability of mortars under Sulphate attack including expansion and compressive strength loss were investigated. For parametric study, SCBA were used as a Portland cement replacement at the levels of 0%, 10%, 30%, and50% by weight of binder. The water-to-binder ratios were 0.55 and 0.65. For the durability of mortar exposed to Sulphate attack, 5% sodium Sulphate (Na2SO4) and magnesium Sulphate (MgSO4) solutions were used.. Noor-ul Amen [4] reported the recycling of bagasse ash (waste product of sugar industries) as a cement replacement in concrete, which provides a satisfactory solution to environmental concerns associated with waste management. The impact of bagasse ash content as a partial replacement of cement has been investigated on physical and mechanical properties of hardened concrete, including compressive strength,
  • 2. An Experimental Study on Durability of Concrete Using Fly Ash & GGBS for M30 Grade Concrete 2 splitting tensile strength, chloride diffusion, and resistance to chloride ion penetration. The results indicate that bagasse ash is an effective mineral admixture and pozzolan with the optimal replacement ratio of 20% cement, which reduced the chloride diffusion by more than 50% without any adverse effects on other properties of the hardened concrete. III. EXPERIMENTAL INVESTIGATION Mix design has been conducted for M 30 concrete making use of IS 10262:2009 code with normal constituents of concrete like locally available UltraTech OPC 53 grade cement. river sand and mechanically crushed 20 mm conventional granite. Fly Ash was procured from Vijayawada Thermal Power Station[VTPS], Vijayawada and Ground Granulated Blast Furnace Slag was procured from Vizag Steel Plant, Vizag.The experimental investigation is designated as follows: S.No Replacement Proprotions (%) Mix Designation 1. 100% Cement M1 2. 20% Flyash + 80% Cement M2 3. 40% Flyash + 60% Cement M3 4. 20% GGBS + 80% Cement M4 5. 40% GGBS + 60% Cement M5 IV. RESULTS AND DISCUSSIONS 4.1 Comparison of Compressive Strengths cured in normal water The following tabular form presents the compressive strengths of various proportions of M30 grade concrete mix with various replacement levels of fly ash and Ground Granulated Blast Furnace Slag at 7 days, 28 days & 60 days which were cured in normal water. Table 1:Cube Compressive Strength at 7 days, 28 days & 60 days Fig: 1 Cube Compressive Strength (Mpa) cured in normal water S.No No.of days of curing M1 (N/mm2) M2(N/mm2) M3(N/mm2) M4(N/mm2) M5(N/mm2) 1. 7 days 23.11 24.00 22.22 24.88 23.55 2. 28 days 39.66 39.55 36.88 39.11 37.33 3. 60 days 42.22 43.55 40 42.66 40.88
  • 3. An Experimental Study on Durability of Concrete Using Fly Ash & GGBS for M30 Grade Concrete 3 4.2 Comparison of Compressive Strengths cured in sea water The following tabular form presents the compressive strengths of various proportions of M30 grade concrete mix with various replacement levels of fly ash and Ground Granulated Blast Furnace Slag at 7 days, 28 days & 60 days which were cured in normal water. Table: 2 Cube Compressive Strength at 7 days, 28 days & 60 days Fig: 2 Cube Compressive Strength (Mpa) cured in sea water 4.3 Comparison of Compressive Strengths cured in 1% H2SO4. solution The following tabular form presents the compressive strengths of various proportions of M30 grade concrete mix with various replacement levels of fly ash and Ground Granulated Blast Furnace Slag at 7 days, 28 days & 60 days which were cured in 1% H2SO4. Table: 2 Cube Compressive Strength at 7 days, 28 days & 60 days S.No No.of days of curing M1 (N/mm2 ) M2(N/mm2 ) M3(N/mm2 ) M4(N/mm2 ) M5(N/mm2 ) 1. 7 days 17.77 18.66 16.44 18.22 15.55 2. 28 days 35.11 34.66 34.22 36 29.77 3. 60 days 34.22 31.11 32.88 36.88 30.66 S.No No.of days of curing M1 (N/mm2 ) M2(N/mm2 ) M3(N/mm2 ) M4(N/mm2 ) M5(N/mm2 ) 1. 7 days 24.88 28.00 26.22 25.33 24.00 2. 28 days 38.22 41.33 40.00 40.44 37.33 3. 60 days 40.44 44.22 40.88 45.77 42.00
  • 4. An Experimental Study on Durability of Concrete Using Fly Ash & GGBS for M30 Grade Concrete 4 Fig: 2 Cube Compressive Strength (Mpa) cured in 1% H2SO4. Solution Fig.3 Mixing of ingredients Fig.4 Casting of Cube Specimens Fig.5 cubes after casting Fig.6 Cubes cured in normal water
  • 5. An Experimental Study on Durability of Concrete Using Fly Ash & GGBS for M30 Grade Concrete 5 Fig.8 Cubes cured in sea water Fig.7 cubes cured in 1% H2SO4 solution V. CONCLUSIONS 1. The gain in early strength is compared to less in fly ash and GGBS concretes then conventional concrete 2. The results of fly ash and GGBS concretes when replaced with 20% of cement are more than compared to mix1 at the end of 7 days, 28 days and 60 days for normal water curing. 3. In sea water curing the GGBS when replaced with 20% of cement shows good response for durability criteria. 4. In 1% H2SO4 solution curing the Fly Ash when replaced with 20% of cement shows good response for durability criteria. REFERENCES [1]. Alain Biloideau and V.MohanMalhotra “High-Volume Fly ash system: Concrete Solution for ustainable Development” ACI Material Journal, January-February, 2000. [2]. Kilinkale F.M. “The effect of MgSO4 and HCL solutions on the strength and durability of pozzolan cement mortars”. [3]. chavteer E etal “Properties of cements and concrete containing fly ash” ACI Journal Proceedings Vol. 33, No. 5, May-June 1987, pp 577-612 [4]. Noor-ul-Amen“ Mechanical Properties of Concrete Incorporating High Volumes of Fly ash From Sources in the U.S.” ACI Materials Journal / November– December, 1993. [5]. Khadilkar S.A. and V.R.Kulkarni, “ Engineered Fly ash Based Blended Cement for Durable Concrete: A Review”, The Indian Concrete Journal, April 2003, pp 1009-1021. [6]. Kumar Mehta P., “Role of Fly ash in Sustainable Development”, Concrete, Fly ash and The Environment Proceedings, December 8, 1998 pp 13-25. [7]. Mehatha. P.K. and Haynes. H, “Durability of Concrete in sea water” Materials Journal of ASCE structures division, No.ST 8, Vol.101, 1978, PP 1679-1686. [8]. Oner. A. S.Akyuz, R.Yildiz “ An experimental study on strength development of concrete containing fly ash and optimum usage of fly ash in concrete” Cement and Concrete Research 35, 2005, pp 1165- 1171. [9]. Tikalsky P.J. R.L.Carrasquillo“ Influence of Fly Ash on the Sulfate – Resistant of Concrete” ACI Materials Journal / January – February,1992.pp.69-75.