PCAPP Update 25 June 2014

1. PCAPP Update
25 June 2014

2. Safety
As of May 31, 2014
PCAPP staff has accomplished:
 765 Safe Work Days
 4,307, 831 Safe Work Hours
 VPP Application Submitted
2

3. Staffing – 1,034 employees
3
 Bechtel Pueblo Team
non-manual: 973
Pueblo
–260 Pueblo County hires
– 53 Colorado hires
–660 From Other Locations
 Construction Workers:
61
–Bechtel direct-hire – 28
–Subcontractor
personnel – 33

4. Staffing Update
Pueblo County Recruiting
Efforts:
June 24-
Colorado Technical University –
Career Fair (Colorado Springs)
July 8th-
Resume Writing Workshop #3,
Pueblo Workforce Center
Hires v. Vacancies Pueblo County Applicants v. Hires
PCAPP Staffing Actuals
0
20
40
60
80
100
New Hires Pueblo
County
New Hires from
Colorado
New Hires from
Other (Includes
Transfers)
Positions Filled
Note: Bechtel had 23 Interns start
on June 2nd – of the 23, 4 interns
were local hires
0
10
20
30
40
50
60
70
80
90
100
Filled Positions
Filled Positions
containing Pueblo
County Applicants
Pueblo County New
Hires
Note: Bechtel had 23
Interns start on June 2nd – of
the 23, 4 interns were local
hires
0
200
400
600
800
1000
1200
1400
Jul-13
Aug-13
Sep-13
Oct-13
Nov-13
Dec-13
Jan-14
Feb-14
Mar-14
Apr-14
May-14
Jun-14
Jul-14
Aug-14
Sep-14
Oct-14
Nov-14
Dec-14
Jan-15
Feb-15
Mar-15
Apr-15
May-15
Jun-15
Jul-15
Aug-15
Sep-15
StartOps
Medical
Maintenance
Ops Support
Operations
Laboratory
Other
Actuals
1168
4

5. Summer Interns Begin Work
5
Touring the site are 24 interns who started on June 2. Four
interns attend Colorado State University (CSU), CSU-Pueblo,
University of Colorado, University of Northern Colorado.

6. Recruiting Efforts
6
Above, a local resident attends a
Resume Writing Workshop in April. The
next one is scheduled for July 8 at the
Pueblo Workforce Center.

7. PCAPP SYSTEMIZATION - 55% COMPLETE
APB 67%
ERB 66%
BTA 59%
As of May 2014
System Complete
UTILITIES 86%
HVAC 82%
FACILITIES 82%
7
FOR OFFICIAL USE ONLY

8. Mar May Jul Sep Nov Jan 2015 Mar May Jul Sep
8
- Baseline
2014 Mar May Jul Sep Nov
Jan
2015
Mar May Jul Sep 2015
120 days
HVAC Test &
Balance
24 March 2014 - 21 July 2014
56 days
ERB Provisional Ops 30 September 2014 - 24 November 2014
28 days
Yard Provisional Ops 17 July 2014 - 13 August 2014
56 days
APB Provisional Ops 25 November 2014 - 19 January 2015
21 days
Integrated SYS Testing 20 January 2015 - 9 February 2015
30 days
Final HVAC 10 February 2015 - 11 March 2015
105 days
Optimization 12 March 2015 - 24 June 2015
56 days
BTA Provisional Ops 19 November 2014 - 13 January 2015
14 days
IOD 25 June 2015 - 8 July 2015
14 days
Fix Cat 1 Findings 9 July 2015 - 22 July 2015
60 days
Endorsement 23 July 2015 –
20 September 2015
START 21 September 2015
Systemization Schedule Overview
FOR OFFICIAL USE ONLY

9. IAO ORR Status
ORR work is paced by Systemization work.
Data as of 18-June-2014
ORR Documents
Total
Required
Issued for
Completion
Board
Reviewed
Board Accepted
Affidavits 386 240 68 44
CRADS 386 26 0 0
9

10. Munitions Service Magazines
10
Operators test for forklift operations and munitions
movement in one of the Munitions Service Magazines.
Testing will determine storage amounts and capabilities.

11. Agent Processing Building
11
Operations staff will take hydrolysate samples from this
glovebox. Treaty inspectors will ensure that the mustard
agent has been destroyed according to treaty standards.

12. Enhanced Reconfiguration Building
12
Workers are preparing for a System Demonstration Plan for the
Explosion Containment Rooms. As a result, the feed conveyor,
pictured above, which is part of the Projectile Mortar
Disassembly system, will be turned over to Operations to begin
the Optimization phase of the process.

13. BSII Executive Visit
13
Bechtel Systems and Infrastructure, Inc. President Craig
Albert recently took a tour of the PCAPP facility. Startup
Specialist Bill Baugh explains the systemization process for
the Munitions Treatment Unit.

14. PCAPP Teams Walk for A Cause
14
More than $6,200 was raised for the American Cancer
Society’s Relay for Life on June 6. A total of 34
employees formed three teams to walk.

15. 15
June 2014 Construction Update

16. Change House
Environmental
Enclosure #1
Environmental
Enclosure #3
Laboratory
PCAPP EDS Site Overview
16

17. PCAPP EDS Safety
As of May 31, the PCAPP
EDS project staff has
accomplished:
 70 Safe Work Days
 8,037 Safe Work Hours
17
On the level. Bricks and boards and plenty
of patience make each module both
horizontal and (as needed) parallel with its
mate as units are installed on site.

18. PCAPP EDS Construction
Staffing –41 employees
 Construction
 Workers: 8
–Subcontractor
personnel – 33
An electrician measures a metal support
beam for an electrical control panel that will
supply power to an Environmental Enclosure.
18

19. NOT STARTED
IN PROGRESS (POTENTIAL ISSUES)
IN PROGRESS (NO ISSUES)
COMPLETE
Key Milestone
DESIGN START (DEC 2013)
SITE DESIGN COMPLETE (MAR 2014)
CONSTRUCTION STARTS (27 MAR 2014)
CONSTRUCTION COMPLETE (OCT 2014)
E-DAY – EDS START OF
AGENT OPERATIONS (OCT 2014)
CONSTRUCTION CONTRACT AWARD (NOV 2013)
PEO ACWA PROGRAMMATIC DECISION TO SELECT EDS TECHNOLOGY (APR 2013)
PCAPP EDS Schedule
(JPME-P Working Schedule)
CONCRETE POURS BEGIN (17 APR 2014)
MODULES (COMMAND POST, CHANGE HOUSE, TREATY TRAILER, ETC.)
BEGIN TO ARRIVE (29 MAY 2014)
MILITARY FABRIC STRUCTURES FOR EDS ENVIRONMENTAL
ENCLOSURES ARRIVE (JUN 2014)
ARRIVAL OF FIRST EDS UNIT (AUG 2014)
19

20. PCAPP EDS Permitting Progress
NOT STARTED
IN PROGRESS (POTENTIAL ISSUES)
IN PROGRESS (NO ISSUES)
COMPLETE
Key Milestone
CLASS III PERMIT MODIFICATION SUBMITTED TO CDPHE (24 OCT 2013)
STATE APPROVAL OF TEMPORARY AUTHORIZATION
FOR CONSTRUCTION (7 MAR 2014)
SITE CONSTRUCTION START (27MAR 2014)
APPROVAL OF CLASS III MODIFICATION
FOR OPERATIONS (SEP 2014)
E-DAY – EDS START OF AGENT
OPERATIONS (OCT 2014)
PCD RCRA PERMIT RENEWED (JAN 2014)
SUBMIT CERTIFICATE OF DESIGNATION (CD) (DEC 2013)
PEO ACWA PROGRAMMATIC DECISION TO SELECT EDS TECHNOLOGY (APR 2013)
APPROVAL OF CD FOR OPERATIONS
(OCT 2014)
COUNTY APPROVAL OF TEMPORARY AUTHORIZATION
FOR CONSTRUCTION (26 MAR 2014)
RECORD OF ENVIRONMENTAL CONSIDERATION (DEC 2013)
20

21. Site Progress
21
Before. These four sections were among the first modules to arrive May 29,
signaling the start of vertical construction and changing the look of the PCAPP
EDS site.

22. Site Progress
22
After. Seamed together, the separate units join as one structure that will comprise
the PCAPP EDS Command Post. Other units now arrived and installed include the
Change House and Treaty Trailer. The Entry Control Facility and Dilute Laboratory
are close behind.

23. Site Progress
23
The first of
the two
Environ-
mental
Enclosures
that will
house the
PCAPP EDS
units arrived
on June 19.
Within three
days, the
metal super-
structure
was up and
fabric pulled
tight over the
frame.

24. Site Progress
24
EDS just
became a bit
more real for
PCAPP workers,
who can now
see the first
Environmental
Enclosure (inset
above) from the
PSB parking lot.

25. 25
PCAPP EDS Construction

26. Questions?
26