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Blue Grass Chemical Agent-
Destruction Pilot Plant
Quarterly Update
March 12, 2014
Presented to:
Kentucky Chemical Demilitarization Citizens’ Advisory Commission and
Chemical Destruction Community Advisory Board
Presented by:
Jeff Brubaker Doug Omichinski
Site Project Manager Project Manager
A Partnership for Safe Chemical Weapons Destruction
2
Northwestern Corner - Observation Point
1
2
1
3
5
2
6
Hydrolysate Storage Area
Control and Support Building
Munitions Demilitarization Building (MDB) Filter Banks
MDB
Utility Building
Supercritical Water Oxidation Building (not visible in photo)
Laboratory Building (not visible in photo)
7 6
5
4
3
7
4
Blue Grass Chemical Agent-Destruction
Pilot Plant Construction Site (March 2014)
A Partnership for Safe Chemical Weapons Destruction
3
Blue Grass Updates
 Construction now more than 80 percent
complete
 Systemization activities now more than 15
percent complete
 Installation of Standby Diesel Generators
 Beneficial occupancy of Control and
Support Building
 Continued painting of Hydrolysate Storage
Area tanks and start of insulation
 Mobilization of Entry Control Facility
subcontractor
 Continuing installation of Munitions
Demilitarization Building filter area
ductwork including connection to the
Clean-Air Exhaust Stacks
 Placement and energization of back-up
batteries in the Control and Support
Building
A team of project workers place the bottom
half of one of the two Clean-Air Exhaust
Stacks. In operations, these stacks will release
cleaned, filtered and monitored facility air back
to the environment.
A Partnership for Safe Chemical Weapons Destruction
Main Processing Facilities
4
Systemization team members inspect electrical panels
inside the Control and Support Building (CSB).
Workers prepare interior walls in the Supercritical
Water Oxidation Processing Building.
An ironworker welds a fragmentation plate inside a
Munitions Demilitarization Building blast proof room.
Electricians install back up battery systems inside the
CSB.
A Partnership for Safe Chemical Weapons Destruction
Support Facilities and Infrastructure
5
Hydrolysate Storage Area tank construction is complete
and painting and insulation work is underway.
A utility pipe rack now circumnavigates the Utility
Building as support infrastructure work continues.
Utility Building air handling units and dryers are
installed and ready for systemization activities.
An electrician verifies a “lock-out/tag-out” of an
energized Utility Building system.
A Partnership for Safe Chemical Weapons Destruction
6
Safety Performance
12-month rolling rate
Accidents per 200,000 job hours
 Occupational Safety and Health Administration
Voluntary Protection Program Star Status site
 Lost-time injury rate is 87 percent lower and
recordable injury rate is 61 percent lower
than industry average
 As of January 31, 2014, the project has
completed 661,376 hours and 95 days without
a lost-time accident
3.2
1.1
1.26
0.14
Recordable Injuries Lost-Time Injuries
Construction Industry
Bechtel Parsons
A Partnership for Safe Chemical Weapons Destruction
Current Project Staffing
7
 Total project
employment―1,340
 Richmond, Ky.―1,333
― Nonmanual―671
― Craft―669
― Local hires―58 percent
 Other locations―7
― San Diego, Calif.
― Columbus, Ohio
― Reston, Va.
There are 669 local union building and construction trades craft workers safely
working at the Blue Grass Chemical Agent-Destruction Pilot Plant.
A Partnership for Safe Chemical Weapons Destruction
8
Hiring a Local Workforce
Bechtel Parsons Blue Grass
Workforce in Richmond, Kentucky
Workforce includes manual and non-manual employees
Note 1:
Local: Metropolitan Statistical Areas (MSAs) and the small business advocacy program include the following counties:
Madison, Woodford, Fayette, Scott, Bourbon, Clark, Jessamine and Rockcastle. MSAs are defined by the Bureau of Labor Statistics.
Note 2:
Manual employees are hired through the local Union Hall in Lexington, Kentucky.
Local
58%
Outside of
Kentucky
40%
Rest of Kentucky
2%
A Partnership for Safe Chemical Weapons Destruction
9
Valuing a Diverse Workforce
BPBG – Non-Manual Workforce Kentucky Population
Source: U.S. Census Bureau, 2010
Source: U.S. Census Bureau, 2010
Kentucky
Architecture and Engineering
BPBG – Non-Manual Workforce
Caucasian
88%
Minority
12%
Male
79%
Female
21%
A Partnership for Safe Chemical Weapons Destruction
10
Moving Forward
Ironworkers install a platform on one of the Supercritical Water
Oxidation reactors using an innovative “spider crane.” This crane
can lift three tons, but also folds down to pass through doorways.
Safety is highly important at the Blue Grass plant. An electrician
prepares warning signs for an upcoming task area.
 Munitions Demilitarization Building major electrical, piping and instrumentation
installations
 Construction of Supercritical Water Oxidation Processing Building effluent tanks
 Utility Building internal systems turned over to systemization personnel and
energized
 Start of Entry Control Facility construction
 Start of Container Handling Building construction
 Start of Medical Facility construction
A Partnership for Safe Chemical Weapons Destruction
Questions/Discussion
11
For more information about the Blue Grass Chemical Agent-Destruction Pilot Plant project,
please contact the Blue Grass Chemical Stockpile Outreach Office at (859) 626-8944.

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Blue Grass Chemical Agent-Destruction Pilot Plant Quarterly Update March 12, 2014

  • 1. Blue Grass Chemical Agent- Destruction Pilot Plant Quarterly Update March 12, 2014 Presented to: Kentucky Chemical Demilitarization Citizens’ Advisory Commission and Chemical Destruction Community Advisory Board Presented by: Jeff Brubaker Doug Omichinski Site Project Manager Project Manager
  • 2. A Partnership for Safe Chemical Weapons Destruction 2 Northwestern Corner - Observation Point 1 2 1 3 5 2 6 Hydrolysate Storage Area Control and Support Building Munitions Demilitarization Building (MDB) Filter Banks MDB Utility Building Supercritical Water Oxidation Building (not visible in photo) Laboratory Building (not visible in photo) 7 6 5 4 3 7 4 Blue Grass Chemical Agent-Destruction Pilot Plant Construction Site (March 2014)
  • 3. A Partnership for Safe Chemical Weapons Destruction 3 Blue Grass Updates  Construction now more than 80 percent complete  Systemization activities now more than 15 percent complete  Installation of Standby Diesel Generators  Beneficial occupancy of Control and Support Building  Continued painting of Hydrolysate Storage Area tanks and start of insulation  Mobilization of Entry Control Facility subcontractor  Continuing installation of Munitions Demilitarization Building filter area ductwork including connection to the Clean-Air Exhaust Stacks  Placement and energization of back-up batteries in the Control and Support Building A team of project workers place the bottom half of one of the two Clean-Air Exhaust Stacks. In operations, these stacks will release cleaned, filtered and monitored facility air back to the environment.
  • 4. A Partnership for Safe Chemical Weapons Destruction Main Processing Facilities 4 Systemization team members inspect electrical panels inside the Control and Support Building (CSB). Workers prepare interior walls in the Supercritical Water Oxidation Processing Building. An ironworker welds a fragmentation plate inside a Munitions Demilitarization Building blast proof room. Electricians install back up battery systems inside the CSB.
  • 5. A Partnership for Safe Chemical Weapons Destruction Support Facilities and Infrastructure 5 Hydrolysate Storage Area tank construction is complete and painting and insulation work is underway. A utility pipe rack now circumnavigates the Utility Building as support infrastructure work continues. Utility Building air handling units and dryers are installed and ready for systemization activities. An electrician verifies a “lock-out/tag-out” of an energized Utility Building system.
  • 6. A Partnership for Safe Chemical Weapons Destruction 6 Safety Performance 12-month rolling rate Accidents per 200,000 job hours  Occupational Safety and Health Administration Voluntary Protection Program Star Status site  Lost-time injury rate is 87 percent lower and recordable injury rate is 61 percent lower than industry average  As of January 31, 2014, the project has completed 661,376 hours and 95 days without a lost-time accident 3.2 1.1 1.26 0.14 Recordable Injuries Lost-Time Injuries Construction Industry Bechtel Parsons
  • 7. A Partnership for Safe Chemical Weapons Destruction Current Project Staffing 7  Total project employment―1,340  Richmond, Ky.―1,333 ― Nonmanual―671 ― Craft―669 ― Local hires―58 percent  Other locations―7 ― San Diego, Calif. ― Columbus, Ohio ― Reston, Va. There are 669 local union building and construction trades craft workers safely working at the Blue Grass Chemical Agent-Destruction Pilot Plant.
  • 8. A Partnership for Safe Chemical Weapons Destruction 8 Hiring a Local Workforce Bechtel Parsons Blue Grass Workforce in Richmond, Kentucky Workforce includes manual and non-manual employees Note 1: Local: Metropolitan Statistical Areas (MSAs) and the small business advocacy program include the following counties: Madison, Woodford, Fayette, Scott, Bourbon, Clark, Jessamine and Rockcastle. MSAs are defined by the Bureau of Labor Statistics. Note 2: Manual employees are hired through the local Union Hall in Lexington, Kentucky. Local 58% Outside of Kentucky 40% Rest of Kentucky 2%
  • 9. A Partnership for Safe Chemical Weapons Destruction 9 Valuing a Diverse Workforce BPBG – Non-Manual Workforce Kentucky Population Source: U.S. Census Bureau, 2010 Source: U.S. Census Bureau, 2010 Kentucky Architecture and Engineering BPBG – Non-Manual Workforce Caucasian 88% Minority 12% Male 79% Female 21%
  • 10. A Partnership for Safe Chemical Weapons Destruction 10 Moving Forward Ironworkers install a platform on one of the Supercritical Water Oxidation reactors using an innovative “spider crane.” This crane can lift three tons, but also folds down to pass through doorways. Safety is highly important at the Blue Grass plant. An electrician prepares warning signs for an upcoming task area.  Munitions Demilitarization Building major electrical, piping and instrumentation installations  Construction of Supercritical Water Oxidation Processing Building effluent tanks  Utility Building internal systems turned over to systemization personnel and energized  Start of Entry Control Facility construction  Start of Container Handling Building construction  Start of Medical Facility construction
  • 11. A Partnership for Safe Chemical Weapons Destruction Questions/Discussion 11 For more information about the Blue Grass Chemical Agent-Destruction Pilot Plant project, please contact the Blue Grass Chemical Stockpile Outreach Office at (859) 626-8944.