1. Recently passed Class B CDL Examination
From January 2014 to December 2014
GT Advanced Technologies
Field of Experience
Fabrication and Inspection
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Wire Saws
Grinding
Intego IR Vision systems
Mapping and inspection
Total Quality Management back ground
Planning and organization (5S)
Processes and Training
25 years experience at Honeywell Aerospace (See Honeywell Specialties below)
From November 1979 to November 2005
Honeyw ell Aerospace
Field of Experience
Manufacturing
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Thermal Spray Processes, Applications and Operation
Operation and programming of 8 Axis Robots for Spray Applications
Water Jet operator
CNC Plasma cutter
CNC Mills
Electron Beam welding
Production & Equipment Operations
5S core team member
Specification Management
Process & Procedure Development
Cost Containment & Control
Precision Measuring
Safety Team
Troubleshooting & Resolution
Time & Efficiency Management
Quality Control
Blueprint Reading
GT Advanced Technologies EXPERIENCE:
I’m bound by a confidentiality agreement so I will generalize experiences and
achievements.
I was one of the first 200 direct hires in a start up Fabrication process.
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2. Applied my years of experience in a Total Quality Manage m e nt environme nt
to improve processes when ever possible in ways of a visual work place,
organization and standardization ( 5S), ways of improving throughput,
processes and reducing setup times. I created a positive learning
environme nt while training new employees.
Integral employee helping to resolve process issues in a team environme nt
with coworkers and supplier to improve processes, recovery methods, and
standard operating procedures.
Operated equipment allocated for supplier and their product for Design of
Experiments testing.
Selected to work in areas where bench marking was their main objective
helping to clear up bottlenecks in the process in which the teams over
achieved those benchmarks.
I was selected with little notice to learn and work in other areas that
needed assistance.
Worked 100% of overtime asked, many 60 hour weeks, with little down time
using only 4 hours of vacation pay over 11 months.
Used Excel to keep track of real time product flow and planning to facilitate
quicker setup time and hourly output.
I worked as a team with a coworker to organize and document the process
flow visually of main equipment supplies making it easier and possible for
me to plan and supply all the machines in my area while reducing setup
times and having a continuous flow of supplies and reducing excess
inventory being unloaded in my area of operation while multitasking Design
of Experiments.
.
Honeywell Aerospace EXPERIENCE:
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· Extensive and long-term career in the field of manufacturing.
Comprehensive knowledge of mil-stds and mil-specs, ISO 9001,
Six-Sigma (Greenbelt) and SPC (Statistical Process Control) in
accordance with aviation and defense applications.
· Consistently recognized for ability to troubleshoot and resolve
complex and highly sophisticated manufacturing processes,
create and integrate enhanced work processes and procedures,
and reduce/contain manufacturing costs while enhancing
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3. product quality and production efficiency.
· Comprehensive knowledge of aircraft engine parts and
components associated with turbo fan engines, turbo prop
engines and APUs (auxiliary power units). Skilled in the
utilization of robotic software programs and technologies.
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EXPERIENCE 24 Years
HONEYWELL AEROSPACE , Phoenix, AZ
Profile One of the leading manufacturers of turbo prop and turbofan
aircraft engines for both commercial and military applications in
the world. pka: AlliedSignal.
Metal Spray Specialist
· Served in a senior-level position requiring direct accountability
for all phases of thermal spray application to turbo fan
engines, turbo prop engines and APUs designed and produced
by this major aerospace manufacturer.
· Programmed 8-Axis robots to apply thermal barrier, wear
resistant, dimen sional restoration, anti-vibration and abradable
anti-corrosion spray coatings using plasma, wire, flame, and
high velocity oxygen fuel systems.
Scheduled and prepped equipment and equipment
specifications in accordance with both military and commercial
applications. Ensured compliance with strict mil-stds., mil-
specs., ISO and SPC specification standards.
Read and translated complex blueprints, manufacturing
operations and tooling sheets, process control cards and work
instructions. Utilized precision measuring equipment to
achieve and maintain high tolerance levels.
· Maintained direct communications with in-house
manufacturing, process engineering and material handling
department/personnel, as well as clients, including cell
managers, unit quality representatives and material expediters
to ensure proper execution of manufacturing processes and
client specifications.
· Identified and resolved manufacturing problems and first- run
methodologies.
· Set-up and operated thermal spray machines, degreasing and
grit blasting equipment. Troubleshoot system failures.
· Assisted in the training and development of new employees.
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4. · Maintained all records and documentation to support
production processes.
Achievements · Selected to serve as core member of 5S Team.
Maintained active involvement in the design,
development and integration of work processes,
policies and procedures to achieve maximum levels
of Standardization
· Created and instituted new methodologies which
served as benchmarks for company-wide
integration. Achieved break-through results which
increased efficiency levels for production
processes in excess of 200% throughout duration
of the entire shift.
· Instituted JIT (Just-in-Time) principles for
purchasing inventory which significantly reduced
inventory investments and continual procurement
of excess or incorrect inventory. Contributed to a
significant reduction in labor hours needed to
control inventory levels and storage rooms.
· Designed and integrated new tooling which
significantly reduced outsourcing costs and/or
requirements.
· Gained comprehensive knowledge and
understanding of ISO 9001. Assisted in the
design and development of new processes and
procedures to support ISO 9000 auditing and
certification procedures throughout the
department.
· Utilized mathematical equations to create
processes for Long shaft Wheels Program which
standardized work methods, increased efficiency
by 500% and significantly reduced returns.
· Utilized Tool Point to enhance efficiency of
software used to operate robotics for all part
numbers - thus achieving more homogenous
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5. coatings between the two systems, and part
number to part number.
· Created program to apply Abradable Coating to
compressor shroud for the TFE731-20 using Tool
Point on an 8-Axis robot.
· Contributed to break-through results in excess of
500% in production through the integration of
user friendly programs for software and robot.
· Continually conceived and submitted new ideas
and suggestions which were adopted on a
corporate-wide basis.
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EDUCATION GATEWAY COMMUNITY COLLEGE, Phoenix, AZ
Emphasis/Concentration: Manufacturing
GPA: 4.0
Mason City High School , Iowa
Emphasis/Concentration: Science, Mathematics and Physics
Graduated with honors. The majority of what I have learned in
manufacturing is self-taught or on the job training and taking
advantag e of every opportunity to learn as much as I can.
Professional · Six Sigma Certification
Designations & · Greenbelt Certification
Training · Advanced-Level Greenbelt Training (5 Week
Engineering Course)
· Constantly attended courses and workshops offered
through Allied Signal & Honeywell Aerospace,
including CNC Programming Training,
Manufacturing Fixed Process, Robot Safety -
Zurich Hazard Analysis, Total Quality Leadership,
SPC for Engineers, Machining Fixed Processes,
Greenbelt Production Certification Training, ISO
9000 & 9001, and Design of Experiments (DOE)
· Continued self-study sponsored by numerous
industry professionals and authors, including
Attaining Manufacturing Excellence, Introduction
to Physical Metallurgy, Computing, Execution,
Turbo Fan, Turbo Prop, Turbo Shaft and APU’s.
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6. Summaries and dates of previous jobs
From Feb 2006 to March 2008
DYNCO MFG.
2002 E. WATKINS ST.
Phoenix, AZ 85034
(602) 269-9626
Manufacturer of equipment to make concrete block
Equipment operated;
AutoCAD Plasma Cutter
Blanchard Grinder
CNC mills
Helped to reduce excessive smoke by having bracket extended to turn switches on sooner and suggested light
weight aluminum air dams be made to reduce suction of good air so all smoky air would be sucked out efficiently.
Organized steel plates for easier access and suggested that they put them on location in excel reducing set up time
on the plasma cutter. The old process was to go out to the yard and see what you had, then dig out what you
needed. The plate was not always identifiable or markings would wear off. Wrong plate would be used or would
sometimes have to be discarded. Real time inventory is in place and nesting the parts on proper steel plate can be
done on the computer, reducing errors, keeping inventory up to date, and reducing setup time.
Organized all the plasma cutter supplies into procured Lista cabinet reducing the inventory. Received credit from
supplier for excess supplies as well as supplies that we would never use that were no longer compatible with the
current process. You can take a quick visual look of all inventory used in the process. Everything needed to run the
process is organized and in one medium sized Lista cabinet, eliminating a big cabinet and a large tool box from the
area and moving air hoses and gas lines to eliminate tripping hazards and easier access. The large tool box was
taken home and large cabinet is being utilized by different department. Documented the process for easier learning
and saved to the computer.
Cross trained on the 2 CNC mills used to make concrete block core’s molds for 6 months. Durma bender tooling
and the CNC tooling into two separate areas and took the tooling from three small pallets and organized it on one
large pallet for easier access to the CNCs. Found extra drawers for 2nd
table and added a top shelf to increase work
area and more space available to organize tools. Documented some of the programs and saved to the computer for
easier training.
Centered the process on the backing plates that determine the block angles saving the customer money on
material. The plate was off by 2 degrees.
Reviewed book, “Programming” by Peter Smid, on practical CNC programming. Came up with some ideas to
simplify and standardize the programs for quicker cross training and made the process more visual.
Kept the yard, which looked like a junk yard on hiring, into visual organized area which helped reduce loss of
inventory. Enthusiastically learned new processes and helped where and when needed utilizing value added time
when possible.
From Apr 2008 to May 2009
AmBath LLC.
431 W. Alameda Dr.
Tempe, AZ
(480) 844-2596
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7. Hired as 5S Facilitator for AmBath Corporation
Made improvements to all the processes after gathering input from all associates and working closely with the
processes. Actively involved in the processes, making the work processes more ergonomic, efficient, and improved
effectivity. Reduced set up times. Drove to help create a more visual work place. I enthusiastically took on all
chores and duties asked of me. I took over driving duties and loading and unloading, as well as still worked on 5S
projects. Also put in long days when needed, 12 -14 hours over the weekend such as helping to set up and deliver
sets for commercials. Worked with the thermo former machines forming plastics, as well as shipping and receiving,
and some building maintenance. Put all materials into data bases for easy reference and organized materials to
reduce the time it takes to pull the material. Applied my 24 years of aerospace experience effectively that at the
recent trade show all the franchise owners noticed and were impressed with the facility compared to previous trade
show and commented that it looked like a world class manufacturing facility. I try to apply all my years of training in
aerospace to all, even the minute details, which improve details and document the process visually. I document and
organize all the processes with the thought in mind to make the processes easier and quicker to learn to do the job
efficiently. Lined up and reorganized packing areas to increase throughput. Redesigned packing podiums to reduce
wasted travel time and made the process more visual. All labels and packing supplies are easily accessible at each
packing station and color coded, and most used items centrally located.
From July 2009 to August 2012
Micro-Tronics / Accurate Water Jet
2905 S. Potter Drive
Tempe, AZ, 85282
Abrasive Water Jet Operator
While working at Micro Tronics / Accurate Water Jet I utilized organization skills and helped to move and maintain
equipment at Micro Tronics. I kept the shop clean and organized and planned ahead to keep the machines running
constantly with minimum setup times and with forethought to the other employees. The supervisor did most of the
programming but I was able to pick up some programming on my own. I did general maintenance on the machines
and set up a data base to document maintenance as well as to capture data on nozzle wear, Sapphire and Diamond
Jewel use to document advantages of one nozzle over another and Jewel use over Sapphire. I watched all videos
and read material on rebuilding the pumps but could use a little direction before rebuilding solo. I have read all the
interactive material in the computer and watched all the videos and am competent on most tasks.
From November 2012 to October 2013
Ohlinger Industries Inc
1211 West Melinda Lane
Phoenix, AZ 85027
602-285-0911
Clean, mask, blast and Plasma spray parts on GMF 6 axis robot.
Currently a licensed insurance agent in the state of Arizona with Bankers Life and Casualty Company.
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