1. Key Skills Profile Summary
Instrumentation & Automation
Maintenance Planning & Execution
Corrective/Preventive Maintenance
Cost Optimization
Project Management
Breakdown Reduction
Contract & Vendor Management
Industrial HSE Standards
Team Building & Leadership
• A result oriented professional with 8+ years of excellence in
instrumentation & control and automation engineering, projects
maintenance, various process industries
• Skilled in managing project right from concept phase to designing,
execution till handing over to production team
• Expertise in erection, commissioning & troubleshooting of PLC,
HMI, SCADA, automation networks, field measuring instruments,
analyzers, scanners and weighing instruments.
• Pioneer in monitoring critical equipment and operating parameters,
implementing cost and quality control mechanisms
• Experience in scheduling preventive and shutdown maintenance,
budgeting of spares & controlling the inventory of engineering
• An effective leader with participative management style, having
excellent communication, negotiation and relationship building
skills.
• Excellence in IQ, OQ, PQ, PV, FMECA, CSV, GMP, Six Sigma,
and HACCP, Industrial Safety, Health & Environment Standards
(QMS 9001:2015, EMS 14001:2015 & OHSAS 18001)
Soft Skills Career Timeline
2007-2010 2010-2013 Since Jun’13
SANTOSH KUMAR SHRANGI – Middle Management
Professional
Assistant Manager (DCM Shriram Industries)
Instrumentation | Control & Automation
Excellence in field instrumentation, PLC, SCADA, analysis, maintenance and projects including the
maintenance of plants and power plant projects with maximum efficiency
DCM Shriram
Industries as Senior
Engineer
Nestle (I) Ltd. As
Engineering Officer -
Project
DCM Shriram Industries as
Assistant Manager ‘A‘
(Instrumentation & Automation)
2. Education
• MBA (Project Management) from Sikkim Manipal University in 2011
• B.E. (Electronics & Communication) from University of Rajasthan in
2007
Personal Details
Date Of Birth: 22
nd
January, 1985
Languages Known: English & Hindi
Permanent Address: 478, Keshavepura, Sector - 7, Kota, Rajasthan, India
Work Experience
Since Jun’13 With DCM Shriram Industries Ltd., Kota as Assistant Manager ‘A’
(Instrumentation & Automation)
Job function:
1. Financial
(A) Energy conversion efficiency improvement through proper C&I system functioning.
(B) Energy & resource conservation through automation.
(C) Minimization of spares expenditure by reclaiming/better maintenance practices.
(D) Spares management – Availability of critical spares to avoid emergency procurement.
(E) Helping the procurement of spares for annual requirement on consolidated way
2. Operational
(A) Trouble shooting of C&I problems encountered in plant sections (Power plant, Process & Auxiliaries)
(B) No forced stoppages due to C&I systems.
(C) Availability of all C&I systems.
(D) Availability of all auto control loops for operation.
3. Customer
(A) Provide support to operation and maintenance team for smooth and uninterrupted running of plant.
(B) Facilitate the O&M team y doing modification and improvements in the system as per requirement.
(C) Approaching ZERO breakdown scenarios to ensure continuous operation to improve productivity.
4. People
(A) Conducting knowledge sharing sessions delivered for team members.
3. (B) Organizing technical trainings and safety tool box talks to strengthen team skills.
(C) Training & development of the team members in accordance with new technological up gradation
within the plant.
5. Detail Engineering
(A) Making commercial & technical clarifications, review & preparation drawings, P&IDs, technical
datasheet, write-up, cable schedule, JB Schedule
(B) Review of vendor’s offers for finalizing technical and commercial issues at the time of order
placement.
(C) Developing and implementing plans & schedules for project and Maintenance/Operations with focus
on optimum utilization of manpower and material.
(D) Managing the functions of troubleshooting and preventive / predictive / breakdown maintenance of
process, utility, & auxiliary section so as to reduce downtime to minimum.
(E) Directing, supervising and controlling the efficient performance of the contractors and other
resources in accordance with applicable standards to ensure attainment of objective.
(F) Installation, commissioning, troubleshooting and Calibration of field instruments for flow, level, temp,
pressure measurement & control, On line water analyzers, Gas analyzers, online concentration
analyzers
(G) Maintenance , trouble shooting & development of PLC system of Allen Bradley & Siemens
(H) Maintenance , trouble shooting & development of SCADA of Rockwell automation & Siemens
(I) Maintenance & trouble shooting of AC Drives( AB, ABB, Siemens)
Highlights:
• Team member in the implementation of EMS 14001:2015 and OHSAS 18001:2007 within the factory and township.
• Making & implementation of SWI’s, OPL, KAIZEN, OHSMP & conducting Tool box talk & safety walk.
Previous Experience
Jun’10 - Jun’13 With Nestle (I) Ltd., Samalkha As Engineering Officer- Project
Dec’07 - May’10 With DCM Shriram Industries Ltd., Kota As Senior Engineer
As Engineering Officer - Project
• Planning preventive predictive & breakdown maintenance of infant cereal & infant formula plant
• Budgeting & controlling of engineering spares
• Scheduling Calibration of CP, CCP & weighing equipment used for static & dynamic weighing
• Calibration and validation of mass flow meters installed in wet process and loss in weight (LIWF) and gain in weight
(GIWF) feeders used in the dry processes
• Managing design, programming of electrical and automation in accordance with applicable standards to ensure the
machine requirement
• Execution of Tool Box Talk, Safety Walk & DIMAC
• Root cause analysis using Why-Why Analysis and Fish Bone Diagram
Highlights:
• Recognized as ‘Champion of NQMS Driver Team’ from Engineering Department in Nestle Samalkha Factory
As Senior Engineer
• Installation & calibration of field instruments used as primary sensing elements, control and final controlling element
4. for flow, level, pressure, temp., humidity, analyzers (Gas, PH, Opacity & Concentration)
• Developed SCADA and conducted the panel system configuration testing as per approved drawings
• Created The Ladder, FBD, SFC & PLC programming as per process requirements
Technical Skills
• Instrumentation : Field instruments for flow, level, temp, pressure measurement & control, On line water analyzers,
Gas analyzers, online concentration analyzers, flame sensors, burners, control valves.
• Software & PLC : PLC system of Allen Bradley (Control Logix, Micro Logix and Compact Logix) SCADA (Intouch &
Archestra, Factory talk view studio 100SE, RS Logix Studio 5000, Siemens Simatic Manager,
S7 300, 400, 1200 PLC, Sinamics G120, S120 drive, Sinamics Starter v4.3,AC Drives ( AB, ABB,
Siemens)
• Documentation : IQ, OQ, PQ, PV, FMECA, CSV, GMP, Six Sigma, and HACCP, Industrial Safety, Health &
Environment Standards (QMS 9001:2015, EMS 14001:2015 & OHSAS 18001)
Project Executed:
Nestle India Ltd :
• Roller Dryer Expansion Project
• New Wet Mix Tower
• New Dry Mix Tower
• Calibration Lab
DCM Shriram Industries Ltd :
• New 40 TPH AFBC Coal Fired Boiler – Erection & Commissioning
• New 30 TPH Husk Fired Boiler – Erection & Commissioning
• New 2 Mw ( 8500rpm) Steam Turbine – Erection & Commissioning
• Boiler Conversion Project From Coal Fired To 100 % Husk Fired (Revamping of Pneumatic Control System To PLC &
Scada Based Control) & Husk Conveying System (VFD Controlling)
• New Chillers(VAM) - Thermax – 170 TR ( 2 No’s)
• Viscose Expansion Project – Installation & Commissioning of PLC & SCADA Based Control System in place of
Standalone Pneumatic Controllers & Recorders